Omron F250 -, Setup Manual

Page 1: ...302 0102 F250 SCHB 736B DIC288...

Page 2: ...ll software Connect Wire Set conditions Test Measure Output to external device SETUP MANUAL F250 Vision sensor This manual provides information on system hardware and installation Be sure to read this...

Page 3: ...PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR...

Page 4: ...other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product ma...

Page 5: ...Troubleshooting and Maintenance INTRODUCTION Thank you for your purchase of this F250 C50 C55 Vision Sensor hereinafter referred to as the Controller This manual explains how to use the Controller Pl...

Page 6: ...17 SECTION 2 Installation and Connections 19 Basic System Configuration 20 Component Names and Functions 22 Mounting the Controller 23 Connecting Peripheral Devices 25 Power Supply and Ground 27 SECT...

Page 7: ...DUCTION INTRODUCTION SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 5 Troubleshooting and Maintenance 49 Troubleshooting 50 Q A 55 Maintenance 57 Specifications 62 Connecting a Strobe Devic...

Page 8: ...THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED OMRON SHALL NOT BE RESPONSIBL...

Page 9: ...ment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property...

Page 10: ...The following alert symbols are used in this manual DIMENSIONS AND WEIGHTS ERRORS AND OMISSIONS Meanings of Signal Words WARNING Indicates a potentially hazardous situation which if not avoided will r...

Page 11: ...that would deform its shape or incinerate the controller A lithium battery is built into the Controller and it may combust explode or burn if not treated properly Do not short circuit attempt to char...

Page 12: ...twisted ends of the wires directly to the terminal block Keep the power supply wires as short as possible Max 10 m Use a DC power supply with countermeasures against high voltages safe extra low volta...

Page 13: ...ty of between 35 to 85 No presence of corrosive or flammable gases Place free of dust salts and iron particles Place free of vibration and shock Place out of direct sunlight Place where it will not co...

Page 14: ...y above significant heat sources such as heaters transformers or large capacity resistors Do not let the ambient operating temperature exceed 50 C 122 F Provide a forced air fan cooling or air conditi...

Page 15: ...of a special camera The center of the optical axis varies with the camera used Therefore when installing the camera always check the center of the image displayed on the monitor Touching Signal Lines...

Page 16: ...memory will be corrupted and the Controller may not operate correctly the next time it is started Using the RESET Signal Do not use the RESET input immediately after power is turned ON When using the...

Page 17: ...150 KP Console or F160 KP Console Qty 1 Ferrite core for F150 VM Monitor Cable Qty 1 The ferrite core is supplied only with models that support CE It is not necessary to install it in models that do n...

Page 18: ...back of this manual Indicates information required to take full advantage of the functions and performance of the product Incorrect application methods may result in the loss of damage or damage to t...

Page 19: ...SECTION 1 Features 15 F250 Setup Manual SECTION 1 Features Vision Sensor 16 F250 Features 17...

Page 20: ...s with a highly efficient inspection system which is important to meet current demands for small lot variable product production produce greater added value and improve product quality Using the Visio...

Page 21: ...ed Inspection conditions can be set simply and flexibly using the flow chart system First install the processing items necessary for inspection from the application software 0 Scn 0 SET 0 Camera image...

Page 22: ...18 SECTION 1 F250 Features F250 Setup Manual SECTION 1 Features MEMO...

Page 23: ...nd Connections 19 F250 Setup Manual SECTION 2 Installation and Connections Basic System Configuration 20 Component Names and Functions 22 Mounting the Controller 23 Connecting Peripheral Devices 25 Po...

Page 24: ...items are indicated with an asterisk 219 4 5 0 p 28 Monitor with S VIDEO input Color LCD Monitor F150 M05L Monitor Console Controller Use the Monitor to check images and display the condition setting...

Page 25: ...20 mm field of vision F160 SLC50 50 mm field of vision Camera Only F160 S2 Use the Camera by itself when the field of vision of the F160 SLCF0 does not match the size of the measurement object A stan...

Page 26: ...rds such as the Application Software Memory Card can be inserted in these slots 6 Memory Card Indicators 0 and 1 Lit when power is being supplied to the corresponding Memory Card The Memory Card must...

Page 27: ...d and contact the Controller s internal PC board Horizontal Mounting For proper air flow provide at least 20 mm of clearance from the top of the Controller and at least 50 mm of clearance from the sid...

Page 28: ...m of clearance from the top of the Controller and at least 50 mm of clearance from the sides next to the intake and exhaust vents The Controller must be installed with the air intake side down and the...

Page 29: ...roller s CONSOLE connector An F160 KP or F150 KP Console can be connected Install the provided ferrite core onto the cable positioning the ferrite core about 10 mm from the Controoler side connector C...

Page 30: ...amera so that the distance to the measurement object can be adjusted easily If the object size and field of vision are incompatible use a standard CCTV lens and light source p 30 Item Field of vision...

Page 31: ...opriate crimp terminals for M3 screws as shown below Ground Earth Wiring Always connect a ground wire to the Controller s ground terminal To avoid grounding problems do not share the ground wire with...

Page 32: ...ollowing specifications Use a DC power supply with countermeasures against high voltages safe extra low voltage circuits on the secondary side If the system must meet UL standards use a UL class II po...

Page 33: ...TION 3 Lenses Lighting and Memory Cards 29 F250 Setup Manual SECTION 3 Lenses Lighting and Memory Cards CCTV Lenses 30 Lighting 32 Memory Cards 33 section_3 fm Page 29 Wednesday December 6 2006 11 57...

Page 34: ...sion Tube is not needed and the value t5 0 shows the case where a 5 mm Extension Tube is used Example When a 3Z4S LE ML 2514 CCTV Lens is being used and a field of vision of 40 mm is needed at the mea...

Page 35: ...m 1 0 mm or 2 0 mm Extension Tube are used together Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration Lenses and Lens Diameters Le...

Page 36: ...ght source Applications Inspection of exterior shape or positioning inspection Camera Measurement object Light source Applications Surface inspections Oblique Lighting Coaxial Lighting Detection can b...

Page 37: ...functions A filler card with no memory is inserted into the Controller s Memory Card slot before the Controller is shipped Remove this filler card and install a Memory Card to use the Memory Card fun...

Page 38: ...to the right of the Memory Card slot The Memory Card will pop out slightly Do not remove the Memory Card without pressing the eject button Doing so may damage the Controller 4 Pull the Memory Card str...

Page 39: ...nnecting External Devices 35 F250 Setup Manual SECTION 4 Connecting External Devices Parallel Connection Methods 36 Connecting through the Serial Interface 43 RS 232C RS 422 Connections 43 Ethernet Co...

Page 40: ...Using a Parallel I O Cable Use an F160 VP Parallel I O Cable sold separately to connect the Controller to external devices Align the connectors and insert the cable s connector straight into the Cont...

Page 41: ...crew Terminal Block and Special Cable to connect the Controller to external devices such as PLCs Wiring Connector Terminal Block Conversion Units p 40 Parallel Connector 0 Parallel Connector 1 Special...

Page 42: ...B2 DSA Yellow Inputs data send request signals A3 DI0 Green Command input B3 DI1 Green Command input A4 DI2 Gray B4 DI3 Gray A5 DI4 White B5 DI5 White A6 DI6 Lt brown B6 DI7 Lt brown A7 Open Yellow Le...

Page 43: ...Yellow Leave open B7 Open Yellow Leave open A8 STGOUT2 Green Strobe trigger 2 output See note 1 B8 STGOUT3 Green Strobe trigger 3 output See note 1 A9 Reserve outputs Gray Leave open B9 Reserve outpu...

Page 44: ...ctor Terminal Block Conversion Units Connector Terminal Block Conversion Unit Special Cable Manufacturer Item Manufacturer Item OMRON Corporation XW2B 40G5 OMRON Corporation XW2Z 100B 1 m XW2Z 200B 2m...

Page 45: ...N1 4 DSA 6 DI1 8 DI3 10 DI5 12 DI7 14 Open 16 STGOUT1 18 ERROR 20 GATE 22 COMOUT1 24 DO1 26 DO3 28 DO5 30 DO7 32 COMOUT2 34 DO10 36 DO12 38 DO14 40 COMOUT3 Conversion Unit Terminal Signal 1 Open 3 Res...

Page 46: ...N 2 OFF Current OFF Voltage This refers to the current or voltage values needed to shift from the ON OFF state The OFF voltage value is the potential difference between each of the input terminals and...

Page 47: ...munications settings and I O formats RS 232C RS 422 Connections Connection Examples 1 1 Connection Normal Menu Operation Multi drop Connection Normal Communications between one computer and several Co...

Page 48: ...is shown below A parallel I O cable can be assembled using the following connector and cover or equivalent components Pin Signal Function 1 FG Protective frame ground 2 SD For RS 232C 3 RD For RS 232C...

Page 49: ...s on the external device will depend on the device being connected Refer to the manual for the personal computer or PLC being connected Controller Signal Pin SD 2 RD 3 GND 9 External device Pin Signal...

Page 50: ...or s mounting screws to secure the connection Turn OFF the power supply before connecting or disconnecting a Cable Peripheral devices may be damaged if the cable is connected or disconnected with the...

Page 51: ...communicate with two or more Controllers from a single computer Use Shielded STP 10 Base T Straight through Cables to make the 1 N connections The cable length between the Controllers and the Hub mus...

Page 52: ...r disconnecting Cable Peripheral devices may be damaged if the cable is connected or disconnected with the power ON The various connectors on the Controller are capped when the Controller is shipped W...

Page 53: ...SECTION 5 Troubleshooting and Maintenance 49 F250 Setup Manual SECTION 5 Troubleshooting and Maintenance Troubleshooting 50 Q A 55 Maintenance 57 Specifications 62 Connecting a Strobe Device 75...

Page 54: ...nitor the power supply capacity is insufficient p 25 The Monitor image is not clear There is electrical noise entering from the power supply or cables The Monitor Cable is not connected properly Canno...

Page 55: ...s not set to 484 p 28 p 26 Operation Manual Problem Probable cause Reference The measurement results are not displayed on the Monitor The Controller is not in Monitor or Run mode Operation Manual Prob...

Page 56: ...enu The status of communications can be checked with the I O monitor p 43 Operation Manual The Unit operates well initially but after a while there is no response from the Controller The reception buf...

Page 57: ...communications can be checked with the I O monitor The Controller is being accessed by another computer Communications are being affected by a noise source such as a power line that is too close to th...

Page 58: ...p Manual SECTION 5 Troubleshooting and Maintenance Cannot perform menu operations from the computer The communications mode was not set to Menu in the System settings Communication Serial Operation Ma...

Page 59: ...are also offset in the same way as the shutter trigger pulses The shutter trigger pulses are synchronized for other Cameras i e there is no offset Can more than one internally synchronized Cameras be...

Page 60: ...be used for all other functions outputting results to a Memory Card saving scene data etc Questions Answers A recommended OMRON RS 232C cable is not being used One of the following OMRON cables can b...

Page 61: ...not fully functional F150 SL20A SL50A Removing the Light 1 Disconnect the light cable from the light connector on the back of the Camera 2 Remove the light cable from the slot in the camera base 3 Re...

Page 62: ...talling the Light 1 Mount the Light on the Camera 2 Screw in the two screws that secure the Light 3 Place the light cable in the slot in the camera base 4 Connect the light cable to the light connecto...

Page 63: ...Remove the two screws securing the Light 4 Remove the two screws securing the Light 5 Remove the Light from the Camera Do not disassemble the Lens When you want to use the Camera alone without connec...

Page 64: ...ling the Light 1 Mount the Light on the Camera 2 Screw in the two screws that secure the Light 3 Screw in the two screws that secure the Light 4 Place the light cable in the slot in the camera base 5...

Page 65: ...ils Tools required Power supply The voltage measured at the power supply terminals must be 24 VDC 10 15 Circuit tester Ambient temperature The operating ambient temperature inside the cabinet must be...

Page 66: ...ontinuation time 15 ms Period 300 ms Vibration resistance 10 to 150 Hz half amplitude 0 1 mm maximum acceleration 15 m s2 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times...

Page 67: ...Maintenance SECTION 5 Specifications Camera with Light F150 SL20A SL50A Camera with Intelligent Lighting F150 SLC20 Unit mm Two M4 taps Depth 8 1 4 20UNC tap Depth 8 F150 LT10A Light Unit mm Two M4 ta...

Page 68: ...ing and Maintenance Camera with Intelligent Lighting F150 SLC50 Camera Only F150 S1A Unit mm Two M4 taps Depth 10 1 4 20UNC tap Depth 10 F150 LTC50 Light C mount 1 4 20UNC tap Depth 8 Light Connector...

Page 69: ...65 F250 Setup Manual SECTION 5 Troubleshooting and Maintenance SECTION 5 Specifications Camera with Intelligent Lighting F160 SLC20 Unit mm Two M4 taps Depth 10 1 4 20UNC tap Depth 10 F150 LT20 Light...

Page 70: ...ting and Maintenance Camera with Intelligent Lighting F160 SLC50 Camera Only F160 S2 Unit mm Two M4 taps Depth 10 1 4 20UNC tap Depth 10 F150 LTC50 Light C mount 1 4 20UNC tap Depth 8 Light Connector...

Page 71: ...g F150 SL20A F150 SL50A F150 SLC20 F150 SLC50 F160 SLC20 F160 SLC50 F160 S2 F150 S1A Camera Characteristics Picture element 1 3 Interline CCD reading all pixels Effective pixels 659 494 H V Synchroniz...

Page 72: ...196m s2 3 times each in 6 directions Ambient temperature range Operating 0 to 50 C with no condensation Storage 25 to 65 C with no condensation Ambient humidity range Operating and storage 35 to 85 w...

Page 73: ...ions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature range Operating 0 to 50 C with no condensation Storage 25 to 65 C with no condensation Ambient humidity range Operating...

Page 74: ...ent humidity range Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Materials Cable sheathing Heat resistant PVC Connector Fiberglass reinforced PC and PBT Mi...

Page 75: ...ns Shock resistance 196m s2 3 times each in 6 directions Ambienttemperaturerange Operating 0 to 50 C with no condensation Storage 25 to 65 C with no condensation Ambient humidityrange Operating and st...

Page 76: ...in 3 directions Shock resistance 196m s2 3 times each in 6 directions Ambienttemperaturerange Operating 0 to 50 C with no condensation Storage 25 to 65 C with no condensation Ambient humidity range Op...

Page 77: ...5 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 in panel Materials Case ABS PC Display surface PMMA Acrylic Weight Approx 610g Accessories Four mountin...

Page 78: ...storage 8 to 95 with no condensation Ambient environment No corrosive gases Life expectancy 300 000 overwrite operations Number of pins 50 pins Weight Approx 15g Specification Ambient temperature ran...

Page 79: ...y and shutter trigger pulse will not be displayed when an F150 S1A or F160 S2 Camera is connected but the STGOUT0 to STGOUT3 signals will be output with the polarity and width shown in the table above...

Page 80: ...A October 01 Original production B February 03 Camera Model F160 S2 addition B December 03 Remove trademark from graphics on page 77 B June 04 Added warranty and other PL related information B Februa...

Page 81: ...Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIF...

Page 82: ...Printed in Japan 1206 2C 0901 B Authorized Distributor Note Specifications subject to change without notice Cat No SCHB 736B...