Omron F3S-TGR-CL_A, Installation And Operation Manual

Page 1: ...Cat No F06E EN 03A Body Protection Sensor Safety Light Curtain Type 2 Safety Light Curtain Type 4 Original Instruction F3S TGR CL K_ F3S TGR CL K_C INSTALLATION AND OPERATION MANUAL AFBN0040a...

Page 2: ...rs in the proper name of the product Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particul...

Page 3: ...r use of the product At the customer s request OMRON will provide applicable third party certification documents identify ing ratings and limitations of use that apply to the products This information...

Page 4: ...when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographic...

Page 5: ...ver 2 SECTION 3 System Operation 3 3 1 Operating States 3 3 1 1 Machine Run 3 3 1 2 Machine Stop 3 3 1 3 Interlock 3 3 1 4 Error 3 3 2 Operating Modes 4 3 2 1 Automatic start 4 3 2 2 Start Restart Int...

Page 6: ...ts 18 8 2 Safety distance and beam heights in access guarding 19 SECTION 9 Installation 20 9 1 Reflective surface interference 20 9 2 Cross Talk Mitigation 21 9 3 General mounting considerations 22 9...

Page 7: ...out and Test procedure 41 12 1 Checkout Procedure 41 12 2 Test Procedure 41 12 3 Using the test object 41 12 4 Regular checkout and test 42 SECTION 13 Cleaning 43 SECTION 14 Specification and addition...

Page 8: ...ion 63 16 2 1 Normal operation 63 16 2 2 LED error indication 63 SECTION 17 Appendix 64 17 1 Checkout procedure log 64 17 2 Test procedure log 65 17 3 Wiring examples 66 17 3 1 F3S TGR CL and GSB 301...

Page 9: ...sulting in a serious injury 2 2 For machines WARNING Do not use this sensor for machines that cannot be stopped by electrical con trol For example do not use it for a pressing machine that uses a full...

Page 10: ...ction zone and a person If the muting function is activated by the detection of a person it may result in serious injury WARNING Muting lamps external indicators that indicate the state of the muting...

Page 11: ...90 angle WARNING Perform an inspection for all F3S TGR CL systems as described in the chap ter Checkout and test procedure When using series connections perform inspections for every connected F3S TGR...

Page 12: ...WARNING Extension of the cable must be within a specified length If it isn t safety func tion may not work properly resulting in danger 2 5 Other WARNING To use the F3S TGR CL system in PSDI mode Re i...

Page 13: ...where the product may come into contact with water Areas where the product may come into contact with oil that is an adhesive solvent Do not use radio equipment such as cellular phones walkie talkies...

Page 14: ...The following symbols are used to illustrate user operations in the F3S TGR CL system SYMBOL MEANING Turn OFF the entire F3S TGR CL system by removing the power supply Turn ON the entire F3S TGR CL s...

Page 15: ...tive 89 655 EC The work safety regulations safety rules Other relevant health and safety regulations Observe the instructions in this manual regarding test regulations e g on use mounting installation...

Page 16: ...TGR CL system 2 2 1 LED indicators on transmitter 2 2 2 LED indicators on receiver Feature F3S TGR CL_B F3S TGR CL_A Scan Code for Cross Talk Mitigation X X EDM External Device Monitoring X X Adjusta...

Page 17: ...re in the ON state the green GUARD indica tor is lit The protected machine is allowed to operate Pressing and releasing the restart button has no effect 3 1 2 Machine Stop The two receiver safety outp...

Page 18: ...estart button Once in the MACHINE RUN state when an object is sensed entering the detection zone the system will change to the MACHINE STOP state When the detection zone is cleared the system will not...

Page 19: ...ronization between the F3S TGR CL system transmitter and receiver is optical synchronization To establish synchronization the system needs to have the beam opposite side of the connector end cap clear...

Page 20: ...signal from reaching the machine controller The connection for the EDM is made at the receiver On power up the F3S TGR CL system looks for a closed to 24VDC condition If this is found it will enter a...

Page 21: ...the receiver will enter the MACHINE STOP state Wiring diagram Receiver The test function is provided by placing a switch on the test restart input of the receiver If the outputs are in OFF state the s...

Page 22: ...mall space and the possibility of cross talk is likely 5 5 Start Restart Input The characteristic of the Start Restart Input is shown in the following sche matic 5 6 Alignment support Alignment of the...

Page 23: ...cover on both the transmitter and receiver The covers are opened by loosening two retaining screws see illustration below Disconnect the power supply before changing the switch settings 6 1 1 Selecto...

Page 24: ...lease refer to the table below for the range setting Switch Position Setting Function Default 1 OFF RANGE SETTING ON SHORT RANGE X 2 OFF RANGE SETTING X ON LONG RANGE 3 OFF CODE SETTING NO CODING X ON...

Page 25: ...UNCTION WITH Switches 1 2 and 3 MUTING MAPS when MUTING T L or X are selected on switches 4 and 52 2 Selector switches 1 2 and 3 are operational if a muting function is set and a muting indicator is c...

Page 26: ...and 3 MUTING MAPS when MUTING T L or X are selected on switches 4 and 52 2 Selector switches 1 2 and 3 are operational if a muting function is set and a muting indicator is connected 3 2 1 1 2 3 OFF O...

Page 27: ...e serious injury 6 4 Selecting Scan Codes The F3S TGR CL receiver and transmitter offer scan code selection to mini mize cross talk Note Both receiver and transmitter must be set to the same code Exam...

Page 28: ...tive Passive systems just refer to the Receiver site 24 Vdc Shield PIN 2 7 1 3 4 8 5 6 OUT 1 OUT 2 RL 250mA max RL 250mA max TEST RESTART 0 Vdc N C N C N C RECEIVER BROWN BLUE WHITE GREEN YELLOW RED G...

Page 29: ...to the guarded machine In the MACHINE RUN state the safety outputs are electrically conducting and source 250mA of current at 24 VDC In the MACHINE STOP state the outputs are not elec trically conduc...

Page 30: ...16 Safety Outputs OSSDs waveform Section 7 2 F3S TGR CL in MACHINE STOP state coding selected t1 Test pulse 70 s t2 Test interval 33 ms OSSD1 OSSD2 t1 t2...

Page 31: ...other body part reaches the hazardous area This distance is called the safety distance It is a calcu lated number based on a formula The safety distance S is the minimum safe distance between the safe...

Page 32: ...of the calcula tion is less than 100 mm a distance of at least 100 mm must still be maintained K Approach speed in mm s K can be calculated as 1600 mm s T the overall system stopping performance in se...

Page 33: ...e height of the protective field H above the reference plane and the reso lution d of the F3S TGR CL system have the following relationship S K x T C For K and T please refer to the previous chapter C...

Page 34: ...e Test procedure log on page 65 must be used to test for this condition In this picture the interruption is clearly detected The reflective object is out side of the beam angle Operating range R is th...

Page 35: ...n codes A and B The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state 2 1 5 1 0 5 0 0 5 1 1 5 2 0 1 0 2 0 5 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 36: ...the T slots on the two sides or the back side of the housing Use the movable bolts washers growers and nuts to fix the mounting brack ets as shown in the picture Note Shipment contains different quant...

Page 37: ...mode with Blanking inactive The units should be in the same plane and at equal height Transmitter and receiver unit are mounted parallel to each other and orthogo nal in respect to the detection zone...

Page 38: ...rements for Perimeter Guarding In perimeter guarding applications the F3S TGR CL system detection zone is placed around the outside perimeter of a guarded machine This placement leaves space for perso...

Page 39: ...is case the guarded machine must only be restarted using a switch located outside and with a full view of the area of hazardous motion Opera tion of the F3S TGR CL system In the Start Restart Interloc...

Page 40: ...stem operates directly from 24 VDC 20 Power to the system must come from a power supply which meets the requirements of EN IEC60204 1 and EN IEC 61496 1 The power supply must guarantee safe insulation...

Page 41: ...te 4 3 Input Power GND Blue 3 4 Not used Black 5 5 Not used Green 1 3 2 8 6 5 4 7 24 Vdc Shield PIN 2 7 1 3 4 8 5 6 OUT 1 OUT 2 RL 250mA max RL 250mA max TEST RESTART 0 Vdc N C N C N C RECEIVER BROWN...

Page 42: ...rmance level using this circuit depends on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is...

Page 43: ...using this circuit depends on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is used 24 Brown...

Page 44: ...responsibility for settings WARNING Use independent 2 input devices for muting inputs WARNING You must install F3S TGR CL system muting sensor and physical barrier and configure time settings for mut...

Page 45: ...t if an object is detected At least one of the signals must be a hardware signal It is not allowed to just control the muting function by software Please make sure that the installation of the muting...

Page 46: ...st be considered additionally d3 is the distance between the two sensors connected to Muting A input This distance represents the minimum length of the material to be detected Timing requirements and...

Page 47: ...i directional transport Fail ure to do so may result in serious injury Note d1 is the distance between the muting sensors It must be more than 250mm and needs to be checked additionally in regards to...

Page 48: ...c Otherwise the muting function is stopped Maximum muting time is 600 sec After this time muting function is stopped even if the Muting inputs are still active or the protective field is still obscure...

Page 49: ...UST be inside the dangerous zone Failure to do so may result in serious injury Note d is the resulting distance between the activation points of Muting A and Muting B It needs to be checked in regards...

Page 50: ...ng B drop for a maximum time of 200 ms or 1s DIP switch setting without stopping the muting function A time longer than 1 s is detected as a muting stop Free Interrupted ON OFF ON OFF ON OFF Active OF...

Page 51: ...al triggering of the muting function after an error in the muting procedure An error free state can be established by simulating a valid muting condition This allows to clear the protective field by u...

Page 52: ...ide function is stopped immediately if the TEST RESTART input is acti vated during the Override function 11 3 2 Override during operation cycle Conditions At least one beam of the F3S TGR CL system mu...

Page 53: ...the manual restart function is used Failure to do so may result in serious injury The time limit between pre reset and manual reset is 8 sec Note Pre reset function sets the F3S TGR CL system to manu...

Page 54: ...tor switches A pre reset pushbutton is connected to the Muting A input The Muting B input is connected to 24 V 1 2 3 4 Pass through detection zone OSSD to OFF STATUS one time per second 5 6 7 8 8 s to...

Page 55: ...ording to the employer s regular inspection program and after any maintenance tooling change set up adjustment or modification to the F3S TGR CL system or the guarded machine Where a guarded machine i...

Page 56: ...om MACHINE RUN to MACHINE STOP state 3 Check that the mounting distance of the F3S TGR CL system is equal to or greater than the minimum safe distance from the danger point See the chapter Safe Mounti...

Page 57: ...front window of the F3S TGR CL transmitter and receiver can effect the system operation Clean the window with a mild detergent or glass cleaner Use a clean soft lint free cloth Painted F3S TGR CL sur...

Page 58: ...s Wavelength 880 nm Power Dissipation 3 mW Class 1 acc EN60825 1 Mechanical Housing Material Painted aluminum Yellow RAL 1018 Front Window Material Acrylic Lexan End Cap and Connector Material ABS Sea...

Page 59: ...rantee safe insulation from the mains voltage in accordance with IEC60742 and be able to cover a drop of supply voltage of at least 20 ms Protection class IEC 536 or VDE 106 III Power on delay 2 s Ins...

Page 60: ...ystems up to Category 4 acc EN ISO 13849 1 2008 Safety Integrity Level F3S TGR CL system is suitable for up to SIL 3 per IEC 61508 Performance level PL F3S TGR CL2 system is suitable for safety contro...

Page 61: ...mm 400 mm 142 mm F3S TGR CL__ K2 500 2300 g 518 mm 682 mm 500 mm 142 mm F3S TGR CL__ K3 800 3200 g 818 mm 982 mm 400 mm 142 mm F3S TGR CL__ K4 900 4100 g 918 mm 1082 mm 300 mm 142 mm F3S TGR CL__ K4 1...

Page 62: ...F3S TGR CL2A K3C 800 Advanced 400 mm 800 F3S TGR CL2A K4C 900 Advanced 300 mm 900 F3S TGR CL2A K4C 1200 Advanced 400 mm 1200 F3S TGR CL2A K2 500 Advanced 500 mm 500 F3S TGR CL2A K3 800 Advanced 400 m...

Page 63: ...A K4C 900 Advanced 300 mm 900 F3S TGR CL4A K4C 1200 Advanced 400 mm 1200 F3S TGR CL4A K2 500 Advanced 500 mm 500 F3S TGR CL4A K3 800 Advanced 400 mm 800 F3S TGR CL4A K4 900 Advanced 300 mm 900 F3S TGR...

Page 64: ...50 Accessories Section 14 5 14 5 Accessories 14 5 1 Mechanical accessories Mounting bracket F39 TGR ST SB included Mounting bracket F39 TGR ST ADJ 8 8 3 5 4 6 2 1...

Page 65: ...51 Accessories Section 14 5 Stands ECO 1 90 bracket ECO L 120 115 20 6 8 2x 16 47 5 80 15 1000 45 x45 33 9 100 68 8 8 30 9 5 65...

Page 66: ...ight L F39 TGR AS B 1200 1200 F39 TGR AS B 1600 1600 320 160 30 78 F39 TGR AS MA CC16 F39 TGR AS MA CC12 Single mirror F39 TGR AS AM1 Mirror mounting plate F39 TGR AS MM1 shown with three single mirro...

Page 67: ...s E3G R17 G E3Z R81 E39R 1S Model Height L F39 TGR MDG 0310 362 F39 TGR MDG 0460 512 F39 TGR MDG 0607 658 F39 TGR MDG 0750 801 F39 TGR MDG 0907 958 F39 TGR MDG 1057 1108 F39 TGR MDG 1207 1258 F39 TGR...

Page 68: ...utputs Time del 15 s G9SX AD322 T15 RC 3 Safe Outputs Time del 15 s G9SX AD322 T150 RT 3 Safe Outputs Time del 150 s G9SX AD322 T150 RC 3 Safe Outputs Time del 150 s G9SX ADA222 T15 RT 2 Safe Outputs...

Page 69: ...14 24 5 34 R32 25 R 2 5 7 5 R 3 6 27 35 8 10 25 70 31 26 10 38 A B D C 78 28 28 24 4 22 16 12 9 42 8 14 A Muting actuator F39 TGR MCL CML B Safety sensor F3S TGR CL _ C Muting actuator F39 TGR MCL CM...

Page 70: ...56 Accessories Section 14 5 T Muting system typical setup 338 228 41 416 306 795 575...

Page 71: ...t F39 TGR MCL R P Active active system F39 TGR MCL Transmitter and receiver part Laser alignment kit F39 LLK2 CL Note Special description just for the bracket without Laser F39 TGR CL LLK BR 40 cm def...

Page 72: ...25 P 25x5 13 13 6xM124pinFemale M128polefemale toSLC 195 100 M128polefemale toSLC M128polemale toplant Model Name Features F39 TGR CL W IBOX1 Connection box with Test and Restart Button F39 TGR CL W I...

Page 73: ...2E M12FSM12MSPURSH82M L F39 TGR CVL B 2 RR Receiver Cable 2 m length Y92E M12FSM12MSPURSH85M L F39 TGR CVL B 5 RR Receiver Cable 5 m length Y92E M12FSM12MSPURSH810M L F39 TGR CVL B 10 RR Receiver Cabl...

Page 74: ...r or by a Start signal transition MACHINE RUN When the ESPE is in this state the two OSSD are both active In this state the Green GUARD LED is on the red BREAK LED is off and the Yellow INTERLOCK LED...

Page 75: ...ration of single double break function Disposition of indicator Name of indicator Colour POWER Green STATUS Yellow GUARD Green BREAK Red INTERLOCK Yellow Description MACHINE RUN state OSSDs on MACHINE...

Page 76: ...g of the OSSD outputs Muting lamp connec tion fault of muting lamp defective Check the connection of the muting lamp and or check the condition of the muting lamp Mutual light interfer ence Check the...

Page 77: ...range selected Disposition of indicator Name of indicator Colour POWER Green STATUS 1 Yellow NEAR FAR Green Not used STATUS 2 Yellow Description of Error Corrective action needed Low supply voltage Ch...

Page 78: ...rify that all additional guarding devices are installed and operating properly Pass Fail Make sure the operator is not able to stand between the F3S TGR CL system detection zone and the machine danger...

Page 79: ...re that the operator is not able to stand between the F3S TGR CL detection zone and the danger point Pass Fail Check for signs of external damage to the F3S TGR CL system the machine and the electrica...

Page 80: ...ds on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is used 24 Brown Shield Shield OSSD1 Gra...

Page 81: ...y light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is used 24VDC Brown 0VDC Blue Mut B Yellow Mut A Green...

Page 82: ...erformance level using this circuit depends on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_...

Page 83: ...ce level using this circuit depends on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is used...

Page 84: ...rcuit depends on the safety light curtain in use and the correct wiring of the safety control unit Note This circuit can achieve a PL e acc ISO 13849 1 if a F3S TGR CL 4_ is used Shield Mut B Yellow 2...

Page 85: ...he manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 01 January 2009 Original produc...

Page 86: ...t No F06E EN 03A Note Specifications subject to change without notice Authorized Distributor Printed in Europe This product was tested ok according to the factory test specifications of Omron Europe B...