Omron POWLI BU100XS, Instruction Manual

Page 1: ...e to read it before installation and use Keep this manual handy at the place where you install the BU50XS BU70XS BU100XS so that you can read it whenever necessary No part or while of this manual may be reproduced without permission BU50XS BU70XS BU100XS Uninterruptible Power Supply UPS Instruction Manual ...

Page 2: ... When you want to use this product for an important system that requires very high reliability contact us ___________________________ Do not modify alter this product OMRON Corporation 2004 All Rights Reserved Features of this product Thank you for purchasing Omron s Uninterruptible Power Supply UPS The UPS protects computers and other devices from power failures voltage variations in stantaneous ...

Page 3: ...ries 2 SYMBOL This symbol indicates earth ground This symbol indicates turining on UPS This symbol indicates turining off UPS 3 INTERNAL BATTERY Internal battery voltage is 24Vdc for BU50XS BU70XS 36Vdc for BU100XS 4 TEMPERATURE RATING Maximun ambit temperature of UPS 40 C 5 ENVIRONMENT The unit is intended for installation in a temperature controlled indoor area free of conductive contaminants ...

Page 4: ...2 Estimated backup time 28 6 Maintenance and inspection 29 6 1 Checking the battery 29 6 2 Replacing the battery 29 6 3 Replacing the fan 34 6 4 Cleaning 34 7 Using the Network Line Surge Protection Function 35 7 1 When connecting to the telephone line 35 7 2 When connecting to the ISDN line 35 7 3 When connecting to LAN 10Base T 100 Base Tx 35 7 4 Example of connection 35 8 Using the UPS monitori...

Page 5: ...to their mouth hindering their breathing Do not disassemble repair or modify the product Doing so may cause an electric shock or a fire If liquid leaks from the product do not touch it Doing so may cause blindness or burns If it touches your eyes or skin wash it out with lots of clean water and consult your doctor Do not use it when very high reliability and safety are required as listed below Thi...

Page 6: ...lation and storage of the products follow the instructions listed below Do not install the product in a place where humidity is lower than 20 or higher than 90 Do not use the product in a place where humidity is lower than 25 or higher than 85 Do not install the products at a closed place such as in a cabinet without clearance at a place with flammable gas or corrosive gas exist and in the open ai...

Page 7: ... on how to inspect the battery refer to 6 Maintenance and inspection on page 29 If you notice abnormal sound or smell smoke or liquid from the inside immediately press the Stop Switch of the UPS and disconnect the AC Input Plug from a wall outlet commercial power Using the product under these conditions may cause a leak or fire If you notice such a condition never use the product and contact the s...

Page 8: ... replace the battery in a place where there is flammable gas Sparking may occur when connecting the battery which may cause a fire Caution battery replacement Do not put something on the product or do not drop metal objects onto the product Doing so may cause distortion damage to the case or a failure of the internal circuit which may cause a fire Do not use the product in a closed place or do not...

Page 9: ...elephone ISDN line may be damaged Do not short the output lines of the UPS each other and the output lines to the ground The UPS may fail Do not connect the AC Input Plug of the UPS to its Power Supply Output Receptacle The UPS may fail Before cutting out commercial power by turning off the breaker or disconnecting the AC Input Plug stop the UPS If you cannot stop the UPS it is recommended to auto...

Page 10: ...ng the UPS monitoring software When performing scheduled operation in which the UPS is stopped and the commercial power is stopped using a breaker and so on at the same time specify a period within 3 months for the start of the next operation If you specify a period longer than 3 months the internal timer is reset and the scheduled opera tion does not start Notice that this period reduces to appro...

Page 11: ...of the product is 13kg BU50XS BU70XS 15 5kg BU100XS Unpack transport this product considering this weight Dropping may cause injury Do not install the product on an unstable base Dropping or falling may cause injury 1 2 Checking the accessories Check whether all the accessories are included and there is no damage to their outside If you should notice defects or something wrong please contact us Ca...

Page 12: ...n part 100 75 運転 テスト ブザー停止 容量表示 接続容量 オーバー バッテリ 交換 異 常 バイパス運転 電源出力 AC入力 バックアップ 運転 バッテリ 増設 INPUT OUTPUT 停止 50 25 A Start Switch B Stop Switch C AC Input Lamp D Bypass mode Lamp The input voltage is outputted directly E Power Supply Output Lamp F Battery Expansion Lamp BU100XS only G Battery mode Lamp H Battery Replacement Lamp I Connection Capacity Exceeded Lamp J Error Lamp K Connection Capacity Ba...

Page 13: ...end a beep AC input power supplied to the UPS UPS output power enable supplied by operating on line mode battery mode or bypass mode UPS operating on battery mode UPS operating on bypass mode Expanding battery unit connecting to the UPS For BU100XS only UPS has Error Connected Overload Excess output capacity by connected devices Batteries in end of useful life necessary to replace the batteries C ...

Page 14: ...d other devices without grounding at the same time may cause an elec tric shock When you use the 3P 2P conversion Plug for the AC Input Plug be sure to perform grounding before connecting the AC Input Plug into a wall outlet commercial power On the other hand be sure to disconnect the AC Input Plug from a wall outlet commercial power before discon necting the grounding wire Without grounding the P...

Page 15: ... product in a place where humidity is lower than 25 or higher than 85 Do not install the products at a closed place such as in a cabinet without clearance at a place with flammable gas or corrosive gas exist and in the open air Doing so may cause a fire Do not connect equipment that exceeds the output capacity of the UPS You can use a plug strip and so on to connect extra equipment but in this cas...

Page 16: ...AC入力 バックアップ 運転 バッテリ 増設 INPUT OUTPUT 停止 50 25 100 75 運転 テスト ブザー停止 容量表示 接続容量 オーバー バッテリ 交換 異 常 バイパス運転 電源出力 AC入力 バックアップ 運転 バッテリ 増設 INPUT OUTPUT 停止 50 25 100 75 運転 テスト ブザー停止 容量表示 接続容量 オーバー バッテリ 交換 異 常 バイパス運転 電源出力 AC入力 バックアップ 運転 バッテリ 増設 INPUT OUTPUT 停止 50 25 100 75 運転 テスト ブザー停止 容量表示 接続容量 オーバー バッテリ 交換 異 常 バイパス運転 電源出力 AC入力 バックアップ 運転 バッテリ 増設 INPUT OUTPUT 停止 50 25 Correct installation orientation Wrong inst...

Page 17: ...y Output Receptacle of the UPS Notice that the input plug is 2 pin type with the grounding wire connect the grounding wire to the Grounding Terminal of the UPS When you want to use an AC adaptor connect it to a Power Supply Output Receptacle of the UPS with space enough for the connection PC Modem or other peripheral Wall outlet commercial power Plug of connected device Plug of connected device Pl...

Page 18: ...attached UPS monitoring software or the standard UPS service of Windows NT or Windows XP 2000 or if you use Contact Signal connect the connecting cable between the UPS and your PC See also 8 Using the UPS monitoring software and Contact Signal on page 36 If you do not use the UPS monitoring software and Contact Signal this step is not required 5 When the installation and connection is complete con...

Page 19: ...rdless of elapsed time 1 Connect your PC and other devices to the UPS and then connect the AC Input Plug of the UPS to a wall outlet commercial power 2 Press the Start Switch to start the operation of the UPS Bring all connected devices into operation at the start of the operation Including devices connected to the AC outlet of your PC Operate them in a way in which it is allowable that power supp...

Page 20: ... the battery for at least 8 hours and then go back to 4 If the problem persists after checking the 2 points above contact us please When the battery is sufficient When the battery is low 4 Disconnect the AC Input Plug of the UPS from a wall outlet commercial power to bring it into backup status Under this condition check the display lamps and a beep of the UPS Are they the same status in the below...

Page 21: ...ion or in pause The UPS has been charged prior to shipment However the backup time becomes shorter when using it for the first time due to spontaneous discharge We recommend charging the UPS before using it 2 6 Measuring the backup time When 2 4 Checking the operation is complete you can start actual operation However in order to know the backup time in your use environment and use it as a guide f...

Page 22: ...y cause abnormal heating or a fire Before cutting out commercial power by turning off the breaker or disconnecting the AC Input Plug stop the UPS If you cannot turn off the UPS it is recommended to automatically stop it in the minimum backup time using the UPS monitoring software When you stop commercial power the Battery mode starts If you repeat charging and discharging in a way in which you sto...

Page 23: ... and the Power Supply Output Lamp go on and supplying power from the Power Supply Output Receptacle of the UPS starts Then the self test is per formed for approximately 10 seconds The Capacity Display shows the power consumption of the connected devices in percent BU50XS Displayed in 4 levels taking 500VA 350W as 100 BU70XS Displayed in 4 levels taking 700VA 490W as 100 BU100XS Displayed in 4 leve...

Page 24: ...ower is being supplied to connected devices by Battery mode The remain level of the bat tery is displayed by the level meter If the input voltage is 79 to 80V or 115 to 121V the AC Input Lamp blinks Remedy To avoid the consumption of the battery per form the shutdown procedure for connected devices in use and stop them At intervals of 4 seconds ON Stop during dis charge 1 2 No Display Beep Output ...

Page 25: ... 22 occurs the temperature inside the UPS increased Check whether ambient temperature is 40 C or less and the vent is not hindered If the problem persists after checking the 2 points above a failure of the internal circuit is suspected Contact us __________________________ 1 Continu ous ON ON Status Power is being supplied to connected devices by Battery mode Because the battery is weak output wil...

Page 26: ... dis play will disappear If you use a weak battery the Battery mode is not performed and output is stopped even if a power failure occurs If the Battery mode is performed normally the battery is not charged sufficiently 3 Continu ous ON ON Goes on Goes out Goes on blinks or goes out depending on the status No Display Beep Output Charge Description 2 Continu ous ON ON Status The rated output capaci...

Page 27: ...0 5 second again to resume a beep During Battery mode the Battery mode Lamp is lit When the Battery mode is resumed and the battery goes weak a beep sounds again In this case also you can suspend a beep When a failure occurs in equipment the Error Lamp is lit When battery replacement is required the Battery Replacement Lamp is lit You cannot suspend a beep for connection capacity exceeded Take nec...

Page 28: ...arts for testing purpose 3 After the 10 second test is complete the normal operation automatically starts 4 If there is no error the Error Lamp and the Battery Replacement Lamp do not go on and a beep does not sound 5 If the Error Lamp goes on and a beep sounds take necessary countermeasures according to 1 of C Failure display and beep when a failure occurs in equipment on page 23 6 If the Battery...

Page 29: ... to disable the auto battery test you can change the setting from the attached UPS monitoring software For more information refer to the online help of the UPS monitoring software The factory shipped setting is Enable the auto battery test 1 When the auto battery test starts the Battery mode automatically starts No beep sounds 2 If there is no error the Error Lamp and the Battery Replacement Lamp ...

Page 30: ...Initial value of the backup time minutes seconds Fill in the left blanks to note the measured time For devices that use the VA or A display convert the capacity into W Multiply the value displayed on devices by the value in the table below for conversion 5 2 Estimated backup time The backup time varies depending on the capacity of connected devices After calculating the total capacity of connected...

Page 31: ... the initial value of the backup time battery replacement is necessary 3 Guideline on the frequency of checking the battery measuring the backup time The battery deteriorates even if it is stored The higher the temperature is the shorter the life becomes 6 2 Replacing the battery You can change the battery of this UPS by yourself You can replace the battery of this product even while it is in oper...

Page 32: ...ot doing so may cause injury due to falling or burns due to leak of liquid acid Do not carry the replaced battery pack upside down If liquid dilute sulfuric acid leaks from the battery there is a danger of burns or blindness Do not disassemble or modify the battery Doing so may cause leak of dilute sulfuric acid which may cause blindness and burns Caution Recycling and Discarding the Battery The U...

Page 33: ... 容量表示 運 転 停 止 100 75 50 25 2 3 バイパス運転 テスト ブザー停止 バックアップ運転 AC出力 容量表示 運 転 100 75 50 25 1 2 Battery connector Plate cover Disconnect by holding here 4 Hold the pullout label at the bottom of the battery pack and remove the battery pack Do not hold the connector or cable of the battery pack If you see red tape stuck on the top of the battery pack you can remove the battery completely by pulling it 10 c...

Page 34: ...del BP70XS For BU70XS Model BP70XS For BU100XS Model BP100XS Important Do not connect the connector until you insert the battery into the UPS completely Attach the plate cover Insert the lug at the bottom of the cover into the hole in the main body and push it towards the main body Turn the 2 screws that you have removed clockwise with a screwdriver securely Do not pinch the cable by the plate cov...

Page 35: ... 10 seconds after starting the press of the Start Switch A beep sounds at intervals of 1 second from 10 seconds to 20 seconds The beeper sounds continuously after 20 seconds Release the Start Switch when the beeper sounds continuously The 10 second self diagnostic test starts If there is no error in the operation of the equipment after battery replacement the Error Lamp and the Battery Replacement...

Page 36: ...the UPS Damp a soft cloth with water or detergent squeeze it tightly and wipe the product lightly Do not use chemicals such as thinner and benzene They cause deformation or discoloration 2 Removing dust from the AC Input Plug of the UPS Stop all the connected devices and the UPS and disconnect the AC Input Plug from a wall outlet commer cial power Then remove dust with a dry cloth and make the con...

Page 37: ... Connect the ISDN line that comes out of the wall to the Line Hub Side of the Network Line Surge Protection of the UPS Use the attached telephone cable modular cable to connect between the Modem TA PC Side of the Network Line Surge Protection of the UPS and your DSU or terminal adaptor with built in DSU 7 3 When connecting to LAN 10Base T 100 Base Tx To protect your 10Base T 100 Base Tx twisted pa...

Page 38: ...erforming the auto shutdown processing by the UPS monitoring software UPS monitoring software The attached UPS monitoring software allows you to automatically save files and perform shutdown pro cessing of your PC when a power failure occurs Also you can perform desired operation by setting the automatic start stop of the UPS based on the sched ule setting and the functions in 10 2 Functions that ...

Page 39: ... occurs In this case the UPS stops during or after the restart of the PC and files and hard disk may be broken You can avoid this phenomenon by disabling POWER MANAGEMENT in the BIOS settings of the PC 1 Certain PC It is known that this phenomenon occurs for MICRON s Millennia Mme Explanation 8 2 Details on Contact Signal Contact Signal You can develop your unique system based on the following spe...

Page 40: ...4 Contact Signal Connector female DSUB9P 5 Contact Signal ratings Signal output BU and BL Signal output transistor ratings Applied voltage 24 VDC or less Maximum current 10mA Signal input BS Input voltage HIGH 5 to 15 VDC LOW 0 8 VDC or less Setting of accepting the UPS Stop Signal Accept both during Line mode and during Battery mode Stopped when a continuous voltage signal of 10 seconds or more i...

Page 41: ...ct Signal GND 7 8 BU 5 UPS side External connection To port on PC 5KΩ Explanation After shutdown processing and recovery from a power failure the UPS automatically restarts and sup plies power If you do not want to start the connected devices turn off their switch in advance The UPS monitoring software allows you to disable automatic restart Notes When connecting a device that generates counter el...

Page 42: ...Cable to the Battery Expansion Connector of the BU100XS at the rear side and to the Battery Expansion Connector of the MB100XSU located at the rear sides Do not tighten the screws at the Cable Clamps that hold the Battery Connecting Cable at this stage for easier operation 3 Fix the Cable Clamps at the rear side of the BU100XS and at the rear side of the MB100XSU using screws each 2 screws 4 Tight...

Page 43: ...efore the auto restart of Windows NT may not be performed If you change the setting the UPS may stop at the startup of the PC depending the type of the PC in use Before operating the system check that the UPS does not stop at the startup of your PC according to the following procedure Check procedure 1 Disconnect the AC plugs of the devices connected to the UPS such as PC and peripherals from the ...

Page 44: ...e set change from the UPS monitoring software 1 Beeper ON OFF setting ON The beeper sounds when an alarm is necessary OFF The beeper is disabled Factory shipped setting ON 2 Auto battery test ON OFF ON The battery test is automatically executed at intervals of 4 weeks If the test result shows that battery replacement is required a replacement alarm occurs OFF The battery test executed at intervals...

Page 45: ... pack because the battery is exhausted Variations decrease in the input power occur frequently Or noise is included that significantly distorts the voltage waveform of the input power Change a wall outlet commercial power to which you connect the UPS Attempt a wall outlet commercial power away from equipment that consumes large power This problem may occur also when you connect many devices to a p...

Page 46: ... more 1 mA or less To ground 4KV between lines 2KV Type A compliance Within suppression reference value 60 W or less 70 W or less 50 dB or less W145 x H210 x D397 13Kg 15 5Kg Operation method Input Output Battery Environment Others Operation method Cooling method Rated voltage range Frequency Maximum current Number of phases Rated capacity Voltage accuracy Output waveform Frequency accuracy Number...

Page 47: ...t block diagram At startup capacity exceeded error During Line mode During Battery mode 100 V AC input Input overcurrent protection Noise filter Power supply relay Charging circuit Rectifier high power factor converter Step up converter Battery Commercial power bypass output Inverter sine wave Filter Output switching Power supply output 100 V AC Control circuit Power supply switch ...

Page 48: ...ry pack for BU50XS BU70XS Product model BP70XS Replacement battery pack for BU100XS Product model BP100XS Expansion battery unit for BU100XS Product model MB100XSU Cable for Windows NT UPS service For DOS V Product model BUC16 Cable for Windows NT UPS service For NEC PC9800 9821 series Product model BUC19 ...

Page 49: ...K1L D 04037A No part or while of this manual may be reproduced without permission The contents of this manual are subject to change without notice OMRON Corporation ...