Omron PRT1-COM, Operation Manual

Page 1: ...Cat No W900 E2 1 PROFIBUS DP MULTIPLE I O TERMINAL PRT1 COM GT1 Series ...

Page 2: ...PRT1 COM GT1 Series PROFIBUS DP MULTIPLE I O TERMINAL Operation Manual Produced December 1999 ...

Page 3: ...iv ...

Page 4: ... The abbreviation PC means Programmable Controller and is not used as an abbreviation for anything else Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3 1 Indicates lists of one sort or another such as procedures c...

Page 5: ...vi ...

Page 6: ...E I O TERMINAL 12 2 2 Communication Unit PRT1 COM 13 2 3 Setting up a PROFIBUS DP network 18 SECTION 3 MULTIPLE I O TERMINAL 23 3 1 MULTIPLE I O TERMINAL 24 3 2 Functions 29 SECTION 4 Hardware Setup and Operational Check 37 4 1 Basic Procedure 38 4 2 Specific Example 39 SECTION 5 Sample Programs 43 5 1 Examples of Counter Unit Operation 44 SECTION 6 Basic I O Unit Specifications 51 6 1 Common Spec...

Page 7: ...8 1 Remote I O Communications Characteristics 152 SECTION 9 Troubleshooting and Maintenance 157 9 1 Normal Indication 158 9 2 Troubleshooting 159 9 3 Maintenance 164 Appendices A GSD file for PRT1 COM 167 B Connectible Devices 171 Index 175 Revision History 177 ...

Page 8: ...Section 5 provides some examples of programs used with the Counter Unit Section 6 provides the specifications for the basic I O Units the transistor Input and Output Units and Relay Output Units Section 7 provides the specifications for Special I O Units including the Analog Input and Output Unit and the Counter Unit Section 8 provides characteristics for communications by the PROFIBUS DP Communic...

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Page 10: ...is section is important for the safe and reliable application of PC Systems You must read this section and understand the information contained before attempting to set up or operate a PC System 1 Intended Audience xii 2 General Precautions xii 3 Safety Precautions xii 4 Operating Environment Precautions xii 5 Application Precautions xiii 6 EC Directives xv ...

Page 11: ... and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms WARNING It is extremely important that a PC System and all PC Units be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human l...

Page 12: ... with the power supply turned ON may lead to electrical shock Mounting or removing any Units e g I O Units CPU Unit etc or memory cassettes Assembling any devices or racks Connecting or disconnecting any cables connectors or wiring Caution Failure to abide by the following precautions could lead to faulty operation of or damage to the MULTIPLE I O TERMINAL Always heed these precautions Use the Uni...

Page 13: ... operation Continued use of the product in conditions causing reduced efficiency will cause deterioration of insulation and damage Connection Cables Before switching ON power supplies check that the connectors are mounted securely Check that the connectors for the I O Unit interfaces are securely locked Tightening Torques Check that all the screws for the Units are tightened to the correct torque ...

Page 14: ...hat devices and the overall machine conform to EMC standards Low Voltage Directive Always ensure that devices Relay Units operating at voltages of 50 to 1 000 VAC and 75 to 1 500 VDC meet the required safety standards IEC255 The MULTIPLE I O TERMINALS that comply with EC Directives must be installed as follows 1 2 3 1 MULTIPLE I O TERMINALS are designed for installation inside control panels All M...

Page 15: ... 1 1 Introduction 2 1 2 Protocol architecture 3 1 3 Device types 4 1 4 PROFIBUS DP characteristics 5 1 4 1 Bus Access Protocol 5 1 4 2 Data throughput 6 1 4 3 Diagnostics functions 6 1 4 4 Protection mechanisms 7 1 4 5 Network states 7 1 5 Device Data Base files 8 1 6 Profiles 9 ...

Page 16: ... in intrinsically safe areas It permits data communication and power supply over the bus using 2 wire technology according to the international standard IEC 1158 2 PROFIBUS FMS FMS stands for Fieldbus Message Specification This version is the general purpose solution for communication tasks at a higher level Powerful services open up a wide range of applications and provide great flexibility It ca...

Page 17: ...he user interface RS 485 transmission technology or fibre optics are defined as transmission medium RS 485 transmission is the most frequently used transmission technology Its application area includes all areas in which high transmission speed and simple inexpensive installation are required Twisted pair shielded copper cable with one conductor pair is used The RS 485 transmission technology is v...

Page 18: ...s a central controller which exchanges information with the decentralised stations i e DP slaves within a specified message cycle DPM2 devices are programmers configuration devices or operator panels They are used during commissioning for configuration of the DP system or for operation and monitoring purposes Slave devices are peripheral devices Typical slave devices include input output devices v...

Page 19: ...ave procedure permits the master which currently owns the token to access its assigned slaves The picture below shows a possible configuration Token passing and Slave polling mechanisms The configuration shows three active stations masters and six passive stations slaves The three masters form a logical token ring When an active station receives the token message it can perform its master role for...

Page 20: ...ns The extensive diagnostic functions of PROFIBUS DP enable fast location of faults The diagnostic messages are transmitted over the bus and collected at the master These messages are divided into three levels Device related diagnostics This diagnostic level concerns the general operational status of the whole device e g overtemperature or low voltage Module related diagnostics This diagnostic lev...

Page 21: ... multi master systems This ensures that direct access can only be performed by the authorised master For all other masters the slaves offer an image of their inputs and outputs which can be read from any master even without access rights 1 4 5 Network states PROFIBUS DP distinguishes four different network states Off line Communication between all PROFIBUS DP devices on a network is stopped Stop C...

Page 22: ...mber protocol specification and the baud rates supported DP master related specifications This section contains all parameters which only apply to DP master devices e g maximum memory size for master parameter set maximum number of entries in the list of active stations or the maximum number of slaves the master can handle DP slave related specifications This section contains all specifications re...

Page 23: ... the format of user data it is only responsible for the transmission of this data The format of user data may be defined in so called profiles Profiles can reduce engineering costs since the meaning of application related parameters is specified precisely Profiles have been defined for specific areas like drive technology encoders and for sensors actuators Exchanging devices ...

Page 24: ...of the PRT1 COM within the PROFIBUS DP Network 2 1 PROFIBUS DP MULTIPLE IO TERMINAL 12 2 2 Communication Unit PRT1 COM 13 2 2 1 Specification of PRT1 COM 13 2 2 2 PRT1 COM Components 14 2 3 Setting up a PROFIBUS DP network 18 2 3 1 Fieldbus cabling 18 2 3 2 Configuring PROFIBUS DP system 20 ...

Page 25: ... with a communication Unit and various MULTIPLE I O Units The communication Unit PRT1 COM connects the MULTIPLE I O Units to the PROFIBUS DP Network A maximum of eight MULTIPLE I O Units can be connected to one PRT1 COM The PRT1 COM Unit is described in this section the total MULTIPLE I O TERMINAL system is described in the next section ...

Page 26: ...of inputs outputs Total inputs IN 128 bytes max Total outputs OUT 128 bytes max Rated output Current 0 3 A max Overcurrent Protection function 105 of rated current or higher When an over current occurs the power supply to the I O Units will remain OFF until the PRT1 COM power supply is turned OFF and ON again Noise immunity 1 500 V p p Pulse width 0 1 to 1 ms Pulse rise time 1 ns via noise simulat...

Page 27: ...ag Set_Prm Chk_Cfg Global Control SYNC FREEZE CLEAR Get_Cfg RD_Inp RD_Outp PROFIBUS DP GSD file OC_047D GSD Note This product has been tested in the test laboratory of PNO PROFIBUS Nutzerorganisation and has been approved as conforming to the PROFIBUS DP standard EN 50170 2 2 2 2 PRT1 COM Components The following overview shows the various components of PRT1 COM PROFIBUS DP Communication connector...

Page 28: ... time S PRT1 COM was not parameterised or not properly configured on start up TS LED Color Description Terminal S Bicolor G R d OFF Power overload Status multiple I O Green Red Green ON Communication OK multiple I O Green BLINK Special I O Unit Error Red ON S Bus error S Configuration error S End station error S Max I O Unit over S Basic I O Unit Error Switch Name Purpose 1 to 7 ADDRESS PROFIBUS D...

Page 29: ... DP and MULTIPLE I O Bus This allows for adjustment of the data format if required by the PROFIBUS DP master 1 Big endian mode Often referred to as Motorola mode The first byte transmitted over PROFIBUS DP is the most significant byte whereas the second byte is the least significant byte MULTIPLE I O Bus PROFIBUS DP message 2 Little endian mode Often referred to as Intel mode The first byte transm...

Page 30: ...ing cable to the right connector on the Communication Unit and to the left connector of the I O Unit as shown in the following figure I O Unit Connecting Cable included with the I O Unit End connector included with the Communication Unit Be sure to connect the End connector to the right I O Unit Bus connector of the last I O Unit Provide the internal power supply as shown in the following diagram ...

Page 31: ...ed The maximum length of the cable depends on the transmission speed The cable lengths specified in the table below are based on the above cable specifications Cable length vs Baud rate Baud rate kbit s length segment m 9 6 19 2 45 45 93 75 1200 187 5 1000 500 400 1500 200 3000 6000 12000 100 Stub lines should be avoided for data transmission speeds of more than 500 kbit s Plug connectors availabl...

Page 32: ... to power an externally mounted bus terminator see figure The powering of the 220 Ω termination resistor ensures a defined idle state potential on the data lines To ensure proper functioning up to the highest baud rate the bus cable has to be terminated at both ends of the cable PROFIBUS DP Termination To ensure electro magnetic compatibility EMC the shield of the cable should be connected to the ...

Page 33: ...peaters The repeater must be included in the count of the number of stations per segment Even though repeaters do not have a node address they represent an electrical load on the bus segment like any master or slave station If a repeater is located at the end of a bus segment it should provide bus termination as well It is recommended to limit the number of repeaters in series between any two stat...

Page 34: ...its defined by GSD file List of available I O Units type List of selected I O Units Calculated total sizes PRT1 COM Configuration example Note The System status module is mandatory It is required for the PRT1 COM and shall always be returned to the master no matter how many I O Units have been connected It must be selected as the first I O Unit The list of selected I O Units should exactly match t...

Page 35: ... physical position If it does not match completely PRT1 COM will give a negative response to the PROFIBUS DP master and will not exchange I O data Re use the configurator program again to match the selected I O Units with the physically attached I O Units in case the configuration is changed ...

Page 36: ...1 MULTIPLE I O TERMINAL 24 3 1 1 Overview 24 3 1 2 System Configuration 24 3 1 3 Features 24 3 1 4 Communication Units and I O Units 25 3 1 5 List of Models 26 3 2 Functions 29 3 2 1 I O Unit Interface Specifications 29 3 2 2 Exchanging Data 31 3 2 3 Allocating I O 32 3 2 4 I O Unit Interface Status 33 3 2 5 I O Configuration Changes 35 ...

Page 37: ... Units are connected through an I O Unit interface I O can be expanded simply by connecting additional I O Units to the I O Unit interface Status information about the I O Unit interface is transmitted as input data to the PROFIBUS DP Master Unit two words The following I O Units are available 16 or 32 point Transistor Input Units terminal block connector 25 pin D sub connector or high density con...

Page 38: ...ts to the PROFIBUS DP Master Unit It provides a dip switches to set the stations address of the MULTIPOINT I O TERMINAL as a PROFIBUS DP Slave There are various I O Units that can be connected to the I O Unit interface I O Units are connected to the Communication Unit using an I O Unit Connecting Cable included with the I O Unit a 1 m I O Unit Connecting Cable GCN1 100 is also available No address...

Page 39: ... PNP 16 inputs 1 word 0 words Connectors 25 pin D sub con nectors GT1 ID16DS GT1 ID16DS 1 NPN PNP 32 inputs 2 words 0 words High density connector made by FUJITSU GT1 ID32ML GT1 ID32ML 1 NPN PNP Transistor Output Units 16 outputs 0 words 1 word M3 terminal block GT1 OD16 GT1 OD16 1 NPN PNP Units 16 outputs 0 words 1 word Connectors made by MOLEX GT1 OD16MX GT1 OD16MX 1 NPN PNP 16 outputs 0 words 1...

Page 40: ...0 words 4 words M3 terminal block GT1 DA04 Outputs 4 to 20 mA 0 to 5 V 1 to 5 V 0 to 10 V 10 to 10 V 4 out puts 0 words 4 words Connectors made by MOLEX GT1 DA04MX Outputs 0 to 5 V 1 to 5 V 0 to 10 V 10 to 10 V Counter Units 1 input 3 words 3 words M3 terminal block GT1 CT01 1 external input 2 external outputs Note The front panel indicators and other parts of Analog Input Units Analog Output Unit...

Page 41: ...6 5000 For AWG 22 to 26 p g tool 57037 5000 See note For AWG 24 to 30 Connectors made by FUJITSU Soldered FCN361J024 AU FUJITSU corre sponding Pressure welded FCN367J024 AU F sponding to 16 point connectors Crimp FCN363J024 AU Recom mended connectors corre Hood XW2S 2513 OMRON corre sponding to 25 pin D sub con nectors Plug XW2A 2501 OMRON Connectors made by FUJITSU Soldered FCN361J040 AU FUJITSU ...

Page 42: ... is turned ON If the configu ration is changed while the power supply is ON a configuration error will occur Self diagnostic functions Configuration errors The I O Unit configuration is constantly checked while power is supplied If a mismatch occurs while the power is turned ON I O refreshing for all I O Units is stopped Special I O Unit errors Errors are detected in the Special I O Units Ana log ...

Page 43: ... max GT1 DA04MX 50 mA max GT1 CT01 90 mA max Calculation Example When three GT1 ID32ML Input Units and three GT1 OD16 Output Units are used the total current consumption is calculated as follows GT1 ID32ML current consumption x 3 Units GT1 OD16 current consumption x 3 Units 55 mA x 3 35 mA x 3 270 mA 300 mA The addresses of the I O Units on the I O Unit interface are automatically set when the Com...

Page 44: ...face received via PROFIBUS DP Status two words I O Unit connection information Error slaves Registered slaves For details see section 3 2 4 I O Unit Interface Status 3 2 2 Exchanging Data When the Communication Unit is started it automatically recognizes the configuration of the I O Units and registers this status as the normal configuration in RAM memory At the same time addresses 0 to 7 are allo...

Page 45: ...nput area of the Master such as word specification fixed allocation and user set allocation refer to the PROFIBUS DP Master Unit Operation Manual W349 Output Area The output area contains output bits in the same order as the I O Units are connected on the I O Unit interface Input Area The input area contains the Communication Unit status two words and input bits in the same order as the I O Units ...

Page 46: ...R354 I O Unit interface f i 12 IR55 to station address 12 IR355 status for station 12 Area allocated i IR56 4 analog outputs for U i 1 address 12 IR356 16 input bits for Unit 0 to station address 12 IR57 g p Unit 1 address 12 IR58 IR59 IR60 32 output bits for U i 2 IR61 p Unit 2 3 2 4 I O Unit Interface Status The following I O Unit interface status is maintained in the CPU Unit I O Unit connectio...

Page 47: ... to an I O Unit was detected 1 Overcurrent detected 0 Normal 2 I O Unit Inter face Error An I O Unit interface error was detected Data Transfer Error In the I O Unit interface there was no response to a com mand after the fixed time has elapsed Alternatively the response expected to be returned from the end I O Unit terminator was not received Too many I O Units Nine or more I O Units are connecte...

Page 48: ...on each time the Communication Unit is started up Note 1 If the I O Unit configuration is changed while the Communication Unit is turned ON a configuration error will occur Do not change the I O Unit configuration while power is being supplied to the Communication Unit 2 If a configuration error occurs on the I O Unit interface I O refreshing of all I O Units will stop Even if a configuration erro...

Page 49: ...37 SECTION 4 Hardware Setup and Operational Check This section provides the basic procedure for operation and includes an actual example 4 1 Basic Procedure 38 4 2 Specific Example 39 ...

Page 50: ...for the Communication Unit Analog Input Units and Analog Output Units Set the PROFIBUS DP address of the Communication Unit Set the Analog Input Unit and Analog Output Unit ranges and other specifications Connect to the PROFIBUS DP Master Unit Connect the Communication Unit to the PROFIBUS DP Master Unit using the PROFIBUS DP Communications Cable Turn ON the power Turn ON the PC power supply Turn ...

Page 51: ...ID16 Transistor Input Unit with terminal block 1 Unit GT1 OD16MX Transistor Output Unit with connector 1 Unit GT1 AD08MX Analog Input Unit 8 inputs 1 Unit GT1 DA04MX Analog Output Unit 4 outputs 1 Unit 3 Check the specifications Check that the total I O Unit interface current consumption is less than 0 3 A In this example the total is calculated as follows Transistor Input Unit 35 mA Transistor Ou...

Page 52: ...al power supply current Communication Unit internal current consumption Sum of I O Unit Interface current consumption Note The above formula applies when a voltage of 24 VDC is supplied to the Communication Unit internal power supply terminals If the supplied voltage becomes lower the current consumption will increase Select a device for the power supply that will allow a degree of variation When ...

Page 53: ...itches for the Communication Unit Analog Input Unit and Analog Output Unit Input range Operating specifications Averaging 4 or 8 inputs SoftwareSetting Enable Disable Operating specifications Output when an I O Unit interface error occurs Software Setting Enable Disable Communication Unit Analog Input Unit Analog Output Unit Output range 6 Connect to the PROFIBUS DP Master Unit 7 Turn ON the power...

Page 54: ...sed 16 inputs for Unit 0 I O Unit interface status 8 analog inputs for Unit 2 Unused Unused Unused Unused Unused Unused Unused IR 50 IR 51 IR 52 IR 53 IR 54 IR 55 IR 56 IR 57 IR 58 IR 59 IR 60 IR 61 IR 62 IR 350 IR 351 IR 352 IR 353 IR 354 IR 355 IR 356 IR 357 IR 358 IR 359 IR 360 IR 361 IR 362 IR 350 IR 351 16 outputs for Unit 1 Unused The first two words of the input area is automatically alloca...

Page 55: ...s of programs used with the Counter Unit 5 1 Examples of Counter Unit Operation 44 5 1 1 Counter Unit Word Allocation for Functions 44 5 1 2 Present Count Value Reading 47 5 1 3 Counter Setting and Execution 47 5 1 4 Count Restart Operation after Error Clearance 49 ...

Page 56: ... for the Counter Unit is executed by writing to the allocated area in the output area of the Master and status check and monitoring is executed by reading the allocated area in the input area of the Master The allocated area for the Counter Unit with the system configuration shown above is given below this example is for fixed allocation For details about area allocation for a Counter Unit in the ...

Page 57: ...reset bit S AND condition Bit 15 I O Unit interface error setting 0 Count stop S Initialize 1 Count continue Output area Wd n 0 Wd n 1 Wd n 2 Bit 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 Bit 10 11 Count mode selection 0 0 1 1 0 1 0 1 Bit 09 External output 2 0 Disabled 1 Enabled Bit 08 External output 1 0 Disabled 1 Enabled Bit 07 Internal resetting 0 1 Resetting Bit 06 Count value reading ...

Page 58: ...ration 1 In operation Bit 08 External output 1 status 0 Low 1 High Bit 09 External output 2 status 0 Low 1 High Bit 10 Encoder input Z status 0 Low 1 High Bit 11 External input status 0 Low 1 High Bit 12 Underflow Overflow 0 No 1 Yes Bit 13 Setting error 0 No 1 Yes Count Value S BCD O positive F negative Setting Value S BCD Output conditions 000 Present value Set value Not 000 Present value Set va...

Page 59: ...d reading will not be executed if a bit with a higher priority is ON As shown in the following example therefore it is recommended that word n 2 be used with the MOV instruction When execution of count value reading is indicated execution conditions are ON set the following condi tions S Word 53 Bit 03 Data code BCD Bit 06 Count value reading Bits 10 11 Count mode phase difference 1 The count valu...

Page 60: ...2 10000 BCD Output conditions Present value Set value 2 Bit 01 Set value 2 set Bit 03 Data code BCD Bit 23201 is a Step Advance Flag When the Step Advance Flag 23201 turns ON and set value 2 has been set the count value will be set under the following conditions S Words 51 52 Count value 0 BCD S Word 53 Bit 02 Count value set Bit 03 Data code BCD Bit 23202 is a Step Advance Flag When the Step Adva...

Page 61: ... Operation Manual W349 If any of the following occur after the Counter Unit setting and start up have been completed and 23204 is ON the Step Advance Bit 23300 turns ON in order to reset the settings for the Counter Unit S The Communication Unit Bit node number 01 10601 for the Master Unit normal Slave information area is OFF error S Bit 5 10105 for the Master status area 1 is ON S The Counter Uni...

Page 62: ...r PNP 68 6 2 9 GT1 ID32ML Transistor Input Unit with High density Connector NPN 70 6 2 10 GT1 ID32ML 1 Transistor Input Unit with High density Connector PNP 72 6 3 Transistor Output Units 74 6 3 1 GT1 OD16 Transistor Output Unit with Terminal Block NPN 74 6 3 2 GT1 OD16 1 Transistor Output Unit with Terminal Block PNP 76 6 3 3 GT1 OD16MX Transistor Output Unit with Connector NPN 78 6 3 4 GT1 OD16M...

Page 63: ...ting strength 100 N Terminal strength 100 N I O Unit interface connector lock strength 50 N Input Specifications for Transistor Input Unit Item Specification ON voltage 15 VDC min between each input terminal and V and each input terminal and G OFF voltage 5 VDC max between each input terminal and V and each input terminal and G OFF current 1 mA max Input current 6 mA max point at 24 VDC between ea...

Page 64: ... 100 N GT1 OD32ML 1 65 mA max 11 mA max Approx 165 g 100 N GT1 ROP08 40 mA max 350 mA max inrush current 30 A max Approx 405 g GT1 ROS16 50 mA max 250 mA max inrush current 30 A max Approx 320 g GT1 AD04 50 mA max 100 mA max inrush current 30 A max Approx 200 g GT1 AD08MX 50 mA max 100 mA max inrush current 30 A max Approx 180 g 50 N GT1 DA04 50 mA max 100 mA max inrush current 30 A max Approx 200...

Page 65: ...terface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Terminal Block DIN Track Mounting Hook Cassette Refer to page 166 Detach by pressing on the lower part and pulling outwards Internal Circuits Internal circuits ...

Page 66: ... black red Note 1 V terminals and G terminals are respectively connected internally When the I O power is being supplied the power can be supplied to the input devices from the V terminals and G terminals Current supplied in this way however must be less than 1 A 2 Make sure there are no more than 12 inputs turned ON at the same time Dimensions Unit mm Approx 89 140 65 80 60 35 12 6 27 6 37 4 4 No...

Page 67: ...unications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Terminal Block DIN Track Mounting Hook Cassette Refer to page 166 Detach by pressing on the lower part and pulling outwards Internal Circuits Internal circuits Inputs 0 to ...

Page 68: ...lack red Note 1 V terminals and G terminals are respectively connected internally When the I O power is being supplied the power can be supplied to the input devices from the V terminals and G terminals Current supplied in this way however must be less than 1 A 2 Make sure there are no more than 12 inputs are turned ON at the same time Dimensions Unit mm Approx 89 140 65 80 60 35 12 6 27 6 37 4 4 ...

Page 69: ... Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Digital Input Connectors made by MOLEX Connect to input devices such as switches and sensors Internal Circuits V Terminal block V Connector G Terminal block Photo coupler Inputs Connector 1 to 15 G Connector Interna...

Page 70: ...electric or proximity sensor 2 wire sensor limit switch Brown Black Blue Brown white black red white Blue black Wire colors in parentheses are the previous JIS colors for photoelectric and proximity sensors Note V terminals and V connector pins as well as G terminals and G connector pins are internally connected When the I O power is being supplied from a terminal block the power can be supplied t...

Page 71: ...ion Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Digital Input Connectors made by MOLEX Connect to input devices such as switches and sensors Internal Circuits V Terminal block V Connector G Terminal block Photo coupler Inputs Connector 1 to 15 G Connector Inte...

Page 72: ...e the previous JIS colors for photoelectric and proximity sensors I O power supply NPN output 3 wire sensor photoelectric or proximity sensor 2 wire sensor limit switch Brown Black Blue Brown white black red white Blue black Note V terminals and V connector pins as well as G terminals and G connector pins are internally connected When the I O power is being supplied from a terminal block the power...

Page 73: ...I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Internal Circuits V Terminal block Input IN00 to IN07 ...

Page 74: ...he assembly method When creating your own cables use one of the following connectors Manufacturer Model number Remarks FUJITSU FCN361J024 AU Soldered FCN363J024 AU Crimp FCN367J024 AU F Pressure welded Cables with Connectors When a Transistor Input Unit with a high density connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables listed in the ...

Page 75: ...nput Connector made by FUJITSU Connects to input devices such as switches and sensors via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communicati...

Page 76: ...ectors Manufacturer Model number Remarks FUJITSU FCN361J024 AU Soldered FCN363J024 AU Crimp FCN367J024 AU F Pressure welded Cables with Connectors When a Transistor Input Unit with a high density connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables listed in the following table sold separately Manufacturer Model number Device OMRON XW2Z jj...

Page 77: ...O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Internal Circuits V Terminal block Input IN00 to IN07 Pi...

Page 78: ...o the Transistor Input Unit and connect it to the external devices Applicable Connectors When creating your own cables use one of the following connectors Manufacturer Model number Remarks OMRON XW2S 2513 Hood XW2A 2501 Plug Note Make sure there are no more than 12 points are turned ON at the same time Dimensions Unit mm Approx 59 Note The vertical center of the Unit is 4 9 mm lower than the cente...

Page 79: ...O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Displays the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Internal Circuits V Terminal block G Connector G Termin...

Page 80: ...o the Transistor Input Unit and connect it to the external devices Applicable Connectors When creating your own cables use one of the following connectors Manufacturer Model number Remarks OMRON XW2S 2513 Hood XW2A 2501 Plug Note Make sure there are no more than 12 points are turned ON at the same time Dimensions Unit mm Approx 59 Note The vertical center of the Unit is 4 9 mm lower than the cente...

Page 81: ...nsors via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Internal Circuits V Terminal block Input ...

Page 82: ...en creating your own cables use one of the following connectors Manufacturer Model number Remarks FUJITSU FCN361J040 AU Soldered FCN363J040 AU Crimp FCN367J040 AU F Pressure welded Cables with Connectors When a Transistor Input Unit with a high density connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables listed in the following table sold ...

Page 83: ...ensors via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Input Indicators Display the status of the inputs Lit when an input is ON I O Unit Interface Communications Connector 2 on the terminator side Internal Circuits V Terminal block G Con...

Page 84: ...ding to the assembly method When creating your own cables use one of the following connectors Manufacturer Model number Remarks FUJITSU FCN361J040 AU Soldered FCN363J040 AU Crimp FCN367J040 AU F Pressure welded Cables with Connectors When a Transistor Input Unit with a high density connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables liste...

Page 85: ...it Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Output Indicators Display the status of the outputs Lit when an output is ON I O Unit Interface Communications Connector 2 on the terminator side Cassette Refer to page 166 Detach by pressing on the lower part and pulling outwards Internal Circuits Photo coupler Low voltage Output 0 Output 1 Inter...

Page 86: ... power supply Solenoids valves etc Solenoids valves etc Note V terminals and G terminals are respectively connected internally When the I O power is being supplied the power can be supplied to the output devices from the V terminals and G terminals Current supplied in this way however must be less than 4 A ...

Page 87: ...ut Unit with Terminal Block PNP Output Specifications Item Specifications Number of outputs 16 points Current per common 4 A max Components Terminal Block DIN Track Mounting Hook I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 Output Indicators Display the status of the outputs Lit when an output is ON I O Unit Interface Communications Co...

Page 88: ...s Photo coupler Low voltage Output 0 Output 1 Internal circuits Drive power supply Photo coupler Drive power supply Drive power supply Terminal Arrangement Terminal numbers Row A Row B Row C Wiring I O power supply Solenoids valves etc Solenoids valves etc ...

Page 89: ...wnward 41 4 mm including the mounting hook from the DIN track center 6 3 3 GT1 OD16MX Transistor Output Unit with Connector NPN Output Specifications Item Specifications Number of outputs 16 points Current per common 2 A max Components Digital Output Connectors made by MOLEX Connect to output devices such as relays and solenoids Terminal Block DIN Track Mounting Hook I O Unit Interface Communicati...

Page 90: ...ram shows the pin arrangement for the connector G Signal V Attach MOLEX connectors to the Transistor Output Unit and connect them to external devices Applicable Connectors Manufac turer Connector Model number Remarks MOLEX Pressure welded Housing 521 09 0390 For AWG 24 Crimp Housing 50 57 9403 p Reeled contacts 16 02 0069 For AWG 24 to 30 16 02 0086 For AWG 22 to 24 Loose contacts 16 02 0096 For A...

Page 91: ...ower is being supplied from a terminal block the power can be supplied to the output devices from the V and G connectors Current supplied in this way however must be less than 2 A Dimensions Unit mm Approx 70 60 110 65 27 6 37 4 35 12 6 4 Note The vertical center of the Unit is 4 9 mm lower than the center of the DIN track The Unit therefore extends downward 41 4 mm including the mounting hook fro...

Page 92: ...ck I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ON Internal Circuits V Terminal block V Connector G Terminal block G Connector Photo coupler Low voltage Internal circuits Output 0 Connector V Co...

Page 93: ...6 02 0086 For AWG 22 to 24 Loose contacts 16 02 0096 For AWG 24 to 30 16 02 0102 For AWG 22 to 24 Crimping tool 570 36 5000 For AWG 22 to 26 p g 11 01 0209 For AWG 24 to 30 Wiring Examples I O power supply Solenoids valves etc 24 VDC Note V terminals and V connector pins as well as G terminals and G connector pins are internally connected When the I O power is being supplied from a terminal block ...

Page 94: ...he output devices such as relays and solenoids via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ...

Page 95: ...4 AU F Pressure welded Connector Cables When a Transistor Output Unit connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables sold separately listed in the following table Manufacturer Model number Corresponding device OMRON XW2Z jjjA Connector Terminal Block Conversion Unit XW2B 20G4 XW2B 20G5 G79 jjjC I O Block G7TC OC16 G70D SOC16 G70D FOM...

Page 96: ... of outputs 16 points Current per common With connectors 2 A max With terminal block 2 5 A max Components Digital Output Connector made by FUJITSU Connects to the output devices such as relays and solenoids via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator R...

Page 97: ...2 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT 06 05 04 03 01 00 02 07 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 NC NC V G OUT OUT OUT OUT OUT OUT OUT OUT 14 13 12 11 09 08 10 15 Attach a FUJITSU connector to the Transistor Output Unit and connect it to external devices Applicable Connectors Three types of connectors can be attached to the cable depending to the assemb...

Page 98: ...te V terminals and G terminals are internally connected When the I O power is being supplied the power can be supplied to the output devices from the V and G connectors Current supplied in this way however must be less than 2 A If instead of using the V and G connectors the power supply is wired to the terminal block as shown in the following diagram the current supplied must be less than 2 5 A Ou...

Page 99: ...ck Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ON Internal Circuits V Terminal block V Connector G Terminal block Outputs OUT00 to OUT07 Pins 1 to 8 Photo coupler L...

Page 100: ...icable Connectors When creating your own cables use one of the following connectors Manufacturer Model number Remarks OMRON XW2S 2513 Hood XW2A 2501 Plug Note V terminals and G terminals are internally connected When the I O power is being supplied the power can be supplied to the output devices from the V and G connectors Current supplied in this way however must be less than 2 5 A Dimensions Uni...

Page 101: ...ack Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ON Internal Circuits V Terminal block V Connector G Terminal block Outputs OUT00 to OUT07 Pins 1 to 8 Photo coupler ...

Page 102: ...able Connectors When creating your own cables use one of the following connectors Manufacturer Model number Remarks OMRON XW2S 2513 Hood XW2A 2501 Plug Note V terminals and G terminals are internally connected When the I O power is being supplied the power can be supplied to the output devices from the V and G connectors Current supplied in this way however must be less than 2 5 A Dimensions Unit ...

Page 103: ...erminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ON Internal Circuits V Terminal block V Connector G Terminal block Outputs OUT00...

Page 104: ...nufacturer Model number Remarks FUJITSU FCN361J040 AU Soldered FCN363J040 AU Crimp FCN367J040 AU F Pressure welded Connector Cables When a Transistor Output Unit high density connector is to be connected to an OMRON I O Block or a Connector Terminal Block Conversion Unit use the cables sold separately listed in the following table Manufacturer Model number Corresponding device OMRON XW2Z jjjB Conn...

Page 105: ...ifications Number of outputs 32 points Current per common With connectors 2 A max With terminal block 4 A max Components High density Digital Output Connector made by FUJITSU Connects to the output devices such as relays and solenoids via an I O Block or a Connector Terminal Block Conversion Unit DIN Track Mounting Hook Terminal Block I O Unit Interface Communications Connector 1 on the Communicat...

Page 106: ...UT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT 14 13 12 11 09 08 10 06 05 04 03 01 00 02 07 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 V G OUT OUT OUT OUT OUT OUT OUT OUT V G OUT OUT OUT OUT OUT OUT OUT OUT 14 13 12 11 09 08 10 06 05 04 03 01 00 02 07 m 1 word m word 15 15 Attach a FUJITSU connector to the Transistor Output Unit and connect it to external devices Applic...

Page 107: ...C16 4 M7F Note V terminals and G terminals are internally connected When the I O power is being supplied the power can be supplied to the output devices from the V and G connectors Current supplied in this way however must be less than 2 A If instead of using the V and G connectors the power supply is wired to the terminal block as shown in the following diagram the current supplied must be less t...

Page 108: ...tancy for the G2R 1 SN Relay Item Number of operations Notes Mechanical life expectancy 20 000 000 operations min Switching frequency 18 000 times hour At ambient temperature 23 C with rated load Electrical life expectancy 100 000 operations min Switching frequency 1 800 times hour At ambient temperature 23 C with rated load Components Power Relays G2R 1 SN In each Relay there is an indicator that...

Page 109: ...ply is also possible Independent commons are also possible I O power supply Load Load 24 VDC Dimensions Unit mm Approx 82 Approx 68 60 160 2 4 65 37 4 27 6 12 6 35 Note The vertical center of the Unit is 4 9 mm lower than the center of the DIN track The Unit therefore extends downward 41 4 mm including the mounting hook from the DIN track center ...

Page 110: ... MΩ Reference Data For details about the Relay characteristics refer to G6D 1A in the PCB Relays Catalog X033 The following table shows how the number of outputs that can be ON simultaneously varies with the ambient temperature Ambient temperature C Maximum number of outputs The following table shows the life expectancy for the G6D 1A Relay Item Number of operations Notes Mechanical life expectanc...

Page 111: ...ce Communications Connector 1 on the Communication Unit side TS Indicator Refer to page 162 I O Unit Interface Communications Connector 2 on the terminator side Output Indicators Display the status of the outputs Lit when an output is ON Note For details on how to replace Relays refer to page 165 Internal Circuits Internal circuits Photo coupler Photo coupler Terminal Arrangement ...

Page 112: ...dependent commons are also possible I O power supply Load Load 24 VDC Dimensions Unit mm Approx 82 Note The vertical center of the Unit is 4 9 mm lower than the center of the DIN track The Unit therefore extends downward 41 4 mm including the mounting hook from the DIN track center ...

Page 113: ...the specifications for Special I O Units including the Analog Input and Output Unit and the Counter Unit as well as setting with a Configurator 7 1 Analog Input Units 104 7 1 1 Specifications 104 7 2 Analog Output Units 120 7 2 1 Specifications 120 7 3 Counter Units 133 ...

Page 114: ...max Noise immunity 1 500 V p p Pulse width 0 1 to 1 µs Startup pulse 1 ns via noise simulator Vibration resistance 10 to 150 Hz 1 0 mm double amplitude or 70 m s2 Shock resistance 200 m s2 Dielectric strength 500 VAC between isolated circuits Ambient temperature 10_C to 55_C Ambient humidity 25 to 85 with no condensation Operating atmosphere No corrosive gases Storage temperature 25_C to 65_C Safe...

Page 115: ...ly and analog input Isolation method Photocoupler insulation between communications part and analog input no insulation between analog inputs Components PWR Indicator Internal power being supplied Lit green No internal power supply Not lit U ERR Indicator Refer to page 163 Unit error Lit red Unit normal Not lit DIN Track Mounting Hook Cassette Refer to page 166 Detach by pressing on the lower part...

Page 116: ...be set to OFF factory set 10 Software setting enable disable OFF Set the input range with pins 1 to 6 factory set e ab e d sab e ON Input range setting by software is enabled see note 1 Note 1 The feature of setting the Input range by software can not be used with PRT1 COM 2 Before detaching or attaching the Cassette or making DIP switch settings ensure that the power supply to the I O Unit includ...

Page 117: ...erminal Arrangement Wiring Internal Power Supply Internal power supply Voltage Input 0 V Current Input 0 V For current input short the V terminal and the V terminal The Analog Input Unit converts analog input data to digital values The digital values depend on the input signal ranges as shown in the following diagrams When the input exceeds the specified range the AD conversion data will be fixed ...

Page 118: ...ues 0000 to 1770 0 to 6000 The entire data range is FED4 to 189C 300 to 6300 A negative voltage is expressed as a two s complement 16 bits If the line is disconnected the data will be the same as an input of 0 V 0000 Hex Converted data Hexadecimal Decimal Voltage 189C 6300 1770 6000 0 5 V 0 V FED4 300 10 V 10 5 V 0000 0 0 to 5 V The 0 to 5 V range corresponds to the hexadecimal values 0000 to 1770...

Page 119: ...0 0 to 6000 The entire data range is FED4 to 189C 300 to 6300 A negative voltage is expressed as a two s complement 16 bits If the line is disconnected the data will be the same as an input of 0 mA 0000 Hex Converted data Hexadecimal Decimal Current 189C 6300 1770 6000 1 mA 0 mA 20 mA 21 mA FED4 300 0000 0 4 to 20 mA The 4 to 20 mA range corresponds to the hexadecimal values 0000 to 1770 0 to 6000...

Page 120: ...en data is converted If the input returns to the convertible range the open circuit detection is cleared automatically and the output returns to the normal range If an open circuit occurs when more than one input device is using the same power supply and voltage input is being supplied the following situation will occur this does not apply when current input is being supplied Power supply Input de...

Page 121: ...egative number it is expressed as a two s complement To obtain an absolute value from this two s complement the NEG instruction is useful The conversion data is refreshed every 4 ms for all 4 points Dimensions Unit mm Approx 80 Note The vertical center of the Unit is 4 9 mm lower than the center of the DIN track The Unit therefore extends downward 41 4 mm including the mounting hook from the DIN t...

Page 122: ... I O Unit interface 50 mA max Noise immunity 1 500 V p p Pulse width 0 1 to 1 µs Startup pulse 1 ns via noise simulator Vibration resistance 10 to 150 Hz 1 0 mm double amplitude or 70 m s2 Shock resistance 200 m s2 Ambient temperature 10_C to 55_C Ambient humidity 25 to 85 with no condensation Operating atmosphere No corrosive gases Storage temperature 25_C to 65_C Safety standards UL508 CSA22 2 E...

Page 123: ... between internal power supply and analog input Isolation method Photocoupler insulation between communications part and analog input no insulation between analog inputs Components PWR Indicator Internal power being supplied Lit green No internal power supply Not lit U ERR Indicator Refer to page 163 Unit error Lit red Unit normal Not lit DIN Track Mounting Hook DIP Switch Refer to page 114 Pins 1...

Page 124: ... set 16 Software setting enable disable OFF Set the input range with pins 1 to 12 factory set e ab e d sab e ON Input range setting by software see note is enabled Note The feature of setting the Input range by software can not be used with PRT1 COM Make sure the I O Unit power supply including the I O Unit interface power supply is OFF when setting the DIP switch Input Range Settings As shown in ...

Page 125: ...ut connectors and connect the inputs as shown in the following diagram depending on whether voltage inputs or current inputs are being used Applicable Connectors Manufac turer Connector Model number Remarks MOLEX Pressure welded Housing 521 09 0390 For AWG 24 Crimp Housing 50 57 9403 p Reeled contacts 16 02 0069 For AWG 24 to 30 16 02 0086 For AWG 22 to 24 Loose contacts 16 02 0096 For AWG 24 to 3...

Page 126: ...8 3000 11 V 10 V 0 V 10 V 11 V F448 3000 F31C 3300 0000 0 0 to 10 V The 0 to 10 V range corresponds to the hexadecimal values 0000 to 1770 0 to 6000 The entire data range is FED4 to 189C 300 to 6300 A negative voltage is expressed as a two s complement 16 bits If the line is disconnected the data will be the same as an input of 0 V 0000 Hex Converted data Hexadecimal Decimal Voltage 189C 6300 1770...

Page 127: ...ed data Hexadecimal Decimal Current 189C 6300 1770 6000 1 mA 0 mA 20 mA 21 mA FED4 300 0000 0 4 to 20 mA The 4 to 20 mA range corresponds to the hexadecimal values 0000 to 1770 0 to 6000 The entire data range is FED4 to 189C 300 to 6300 If the input current falls below 3 2 mA the open circuit detection function will activate and the converted data will be set to 7FFF Converted data Hexadecimal Dec...

Page 128: ...en data is converted If the input returns to the convertible range the open circuit detection is cleared automatically and the output returns to the normal range If an open circuit occurs when more than one input device is using the same power supply and voltage input is being supplied the following situation will occur this does not apply when current input is being supplied Power supply Input de...

Page 129: ...rted data Input 2 converted data Input 3 converted data For 8 Inputs For 4 Inputs If the conversion data is a negative number it is expressed as a two s complement To obtain an absolute value from this two s complement the NEG instruction is useful The conversion data is refreshed every 8 ms for all 8 points With 4 inputs the data is converted every 4 ms for all 4 points Dimensions Unit mm Approx ...

Page 130: ...5_C to 65_C Safety standards UL508 CSA22 2 EMC directives EN50081 2 EN50082 2 Mounting DIN 35 mm track Mounting strength 100 N Terminal strength 100 N Connector lock strength I O Unit interface connector 50 N Weight Approx 200 g Characteristics Item Specification Voltage outputs Current outputs Output signal range 0 to 5 V 1 to 5 V 0 to 10 V or 10 to 10 V 4 to 20 mA Allowable external out put load...

Page 131: ...the lower part and pulling outwards The following diagram shows the functions of the DIP switch Operating specifications Clear at minimum maximum outputs Software setting enable disable Output range ON The following table summarizes the DIP switch settings All pins are factory set to OFF Pin s Function Settings Meaning 1 through 6 Output range Output range settings See below 7 Reserved for system ...

Page 132: ... 0 to 10 V ON ON OFF 10 to 10 V OFF OFF ON 4 to 20 mA Other than the above Cannot be set Clear at Minimum and Clear at Maximum Outputs When clear at minimum or clear at maximum is set using DIP switch pins 8 and 9 a communications error will be output according to the output range as shown in the following table Output signal range Clear at minimum Clear at maximum Clear at 0 V 0 to 5 V 0 25 V 5 2...

Page 133: ...alog values The analog values depend on the output signal ranges as shown in the following diagrams 1 to 5 V The hexadecimal values 0000 to 1770 0 to 6000 correspond to an analog voltage range of 1 to 5 V The entire output range is 0 8 to 5 2 V Converted data Hexadecimal Decimal Voltage 5 2 V 5 V 1 V 0 8 V 0 V FED4 300 1770 6000 189C 6300 8000 0000 0 7FFF Terminal Arrangement Wiring Output Ranges ...

Page 134: ... to 6000 correspond to an analog voltage range of 0 to 10 V The entire output range is 0 5 to 10 5 V Converted data Hexadecimal Decimal Voltage 10 5 V 10 V 0 V 8000 FED4 300 0 5 V 1770 6000 189C 6300 0000 0 7FFF 10 to 10 V The hexadecimal values F448 to 0BB8 3000 to 3000 correspond to an analog voltage range of 10 to 10 V The entire output range is 11 to 11 V Specify a negative voltage as a two s ...

Page 135: ...e output signal range Clear at 0 V for 10 to 10 V only When the clear at minimum clear at maximum or clear at 0 V setting is used the output data will be as shown in the following table Output signal range Clear at minimum Clear at maximum Clear at 0 V 0 to 5 V 0 25 V 5 25 V 0 25 V 1 to 5 V 0 8 V 5 2 V 0 8 V 0 to 10 V 0 5 V 10 5 V 0 5 V 10 to 10 V 11 V 11 V 0 V 4 to 20 mA 3 2 mA 20 8 mA 3 2 mA Out...

Page 136: ...tion in Unit inrush current 100 mA max inrush current 30 A max Current consumption I O Unit interface 50 mA max Noise immunity 1 500 V p p Pulse width 0 1 to 1 µs Startup pulse 1 ns via noise simulator Vibration resistance 10 to 150 Hz 1 0 mm double amplitude or 70 m s2 Shock resistance 200 m s2 Ambient temperature 10_C to 55_C Ambient humidity 25 to 85 with no condensation Operating atmosphere No...

Page 137: ...ations part and analog output no insulation between analog outputs Components DIP Switch Refer to page 128 Pin 1 to 6 Output range Pin 7 Reserved for system use OFF Pin 8 9 Clear at minimum maximum output Pin 10 Software setting enable disable PWR Indicator Internal power being supplied Lit green No internal power supply Not lit U ERR Indicator Refer to page 163 Unit error Lit red Unit normal Not ...

Page 138: ...lear at minimum maximum outputs with pins 1 to 9 factory set ON Output range setting see note by software Note 1 The feature of setting the Input range by software can not be used with PRT1 COM 2 Make sure the I O Unit power supplies including the I O Unit interface power supply are OFF when setting the DIP switch 3 With an Analog Output Unit outputs for communications errors is enabled using the ...

Page 139: ...aximum Clear at 0 V 0 to 5 V 0 25 V 5 25 V 0 25 V 1 to 5 V 0 8 V 5 2 V 0 8 V 0 to 10 V 0 5 V 10 5 V 0 5 V 10 to 10 V 11 V 11 V 0 V Internal Circuits I O Unit interface Internal power supply Insulating DC to DC converter Output circuit 4 circuits I O Unit interface I O Unit interface Photocoupler Internal circuits Photocoupler 24 VDC 24 VDC V The arrangements of the terminals the connectors and the...

Page 140: ...G 24 to 30 16 02 0102 For AWG 22 to 24 Crimping tool 570 36 5000 For AWG 22 to 26 p g 11 01 0209 For AWG 24 to 30 External device Source 24 VDC The Analog Output Unit converts the digital output data to analog values The analog values depend on the output signal ranges as shown in the following diagrams 1 to 5 V The hexadecimal values 0000 to 1770 0 to 6000 correspond to an analog voltage range of...

Page 141: ... to 6000 correspond to an analog voltage range of 0 to 10 V The entire output range is 0 5 to 10 5 V Converted data Hexadecimal Decimal Voltage 10 5 V 10 V 0 V 8000 FED4 300 0 5 V 1770 6000 189C 6300 0000 0 7FFF 10 to 10 V The hexadecimal values F448 to 0BB8 3000 to 3000 correspond to an analog voltage range of 10 to 10 V The entire output range is 11 to 11 V Specify a negative voltage as a two s ...

Page 142: ...ting is used the output data is as shown in the following table Output signal range Clear at minimum Clear at maximum Clear at 0 V 0 to 5 V 0 25 V 5 25 V 0 25 V 1 to 5 V 0 8 V 5 2 V 0 8 V 0 to 10 V 0 5 V 10 5 V 0 5 V 10 to 10 V 11 V 11 V 0 V Output the converted data to the Master as shown in the following diagram Bit First word First word 1 First word 2 First word 3 Output 0 data Output 1 data Ou...

Page 143: ...on Analog Output Units 133 Note The vertical center of the Unit is 4 9 mm lower than the center of the DIN track The Unit therefore extends downward 41 4 mm including the mounting hook from the DIN track center ...

Page 144: ...max Current consumption I O Unit interface 90 mA max Noise immunity 1 500 V p p Pulse width 0 1 to 1 µs Startup pulse 1 ns via noise simulator Vibration resistance 10 to 150 Hz 1 0 mm double amplitude or 70 m s2 Shock resistance 200 m s2 Dielectric strength 500 VAC between isolated circuits Ambient temperature 10_C to 55_C Ambient humidity 25 to 85 with no condensation Operating atmosphere No corr...

Page 145: ...ing an encoder use an incremental encoder that has a power supply voltage of 24 VDC and open collector output The following OMRON Encoders are recommended E6B2 CWZ6C E6H CWZ6C Input Specifications Encoder Input A B Z External Input IN Item Specification Encoder input A B Z External input IN ON voltage 19 2 VDC min between each input terminal and V 15 VDC min between each input terminal and V OFF v...

Page 146: ...coder Input Z 0 1 ms min 5 µs min 5 µs min 5 µs min 5 µs min 0 1 ms min 20 µs min 1 ms min 1 ms min Output Specifications External Output OUT1 OUT2 Item Specification Rated output current 0 5 A point Residual voltage 1 2 V max at 0 5 A DC between each output terminal and V and each output terminal and G Leakage current 0 1 mA max at 24 VDC between each output terminal and V and each output termina...

Page 147: ... Unit interface error Lit red During initialization or with no power supply Not lit I O Unit Interface Communications Connector 2 on the terminator side Terminal Block A B Indicator Lit when the encoder input is ON IN Indicator Lit when the external input is ON OUT1 OUT2 Indicator Lit when external out put is ON Note Setting for the Counter Unit is carried out in a PC word output area allocated to...

Page 148: ... electric sensor prox imity sensor Solenoid Valve Solenoid Valve Black Blue white black red Brown The NCs are input terminals for connections They have no shielding function Carry out processes for shielding grounding as necessary 2 wire sensor limit switch Brown white Blue black 24 VDC 24 VDC 24 VDC Internal connections Note Do not use the same power supply for the encoder as that used for other ...

Page 149: ...at falling edge of A phase input 4 Count is incremented at rising edge and falling edge of A phase input and B phase input Count is decremented at rising edge and falling edge of A phase input and B phase input A phase 90_ ahead A phase 90_ behind A phase B phase Multiplier Note When using differential phase pulse input at a multiple function setting of 4 the count number for each revolution of th...

Page 150: ...he count value to external outputs 1 and 2 The comparison result for set value 1 is output to external output 1 and the comparison result for set value 2 is output to external output 2 Output conditions and external output enable disable can be set separately for the set values Output Conditions The following output conditions can be set separately for each of the set values Present value Set valu...

Page 151: ... Output conditions Present value Set value 2 Count value setting refers to the procedure required to change the present value of the count as required whereas count value reset refers to the process required to reset the present count value to 0 Count Value Reset The count value can be reset using combinations of the following 3 inputs Encoder input Z External input The internal Reset Bit bit 07 i...

Page 152: ...ditions 3 Encoder input Z is only effective for the rising edge When using the encoder input Z under AND conditions with other inputs ensure that encoder input Z will turn ON last 4 When repeating reset for the count value allow an interval of at least 0 1 ms before switching ON the encoder input Z and at least 1 ms before switching ON the external inputs 5 It is not possible to execute ON OFF tim...

Page 153: ...The format of the stored value will be the same as that at setting Note 1 The value will be stored in either BCD or hexadecimal according to the setting of the Data Code Switching Bit word n 2 bit 03 2 Reading of the count value can be performed regardless of whether or not count operation is being carried out Due to the communications time required for remote I O communications however timing for...

Page 154: ... 2 By switching ON the Set Value 1 Reading Bit word n 2 bit 04 or the Set Value 2 Reading Bit word n 2 bit 05 the set values can be read and stored in words m m 1 of the input area When this is performed the set output conditions will also be read The format of the stored value will be the same as that at setting Note The values will be stored in either BCD or hexadecimal according to the setting ...

Page 155: ... n Wd n 1 00 to 15 Set the output conditions with 3 bits 000 Present value Set value Output ON Not 000 Present value Set value Output ON Whether output is actually made depends on the settings of the External Output Enable Bits word n 2 bits 08 09 Set the sign with 1 bit 0 Positive 1 Negative Hexadecimal Data Code Switching Bit ON When setting negative numbers use the 24 bit 2 s complement the las...

Page 156: ...result external output 1 will always be OFF ON Output when the output conditions are fulfilled external output 1 will turn ON 09 External Output 2 Enable Bit This bit determines whether external output 2 comes ON when the output conditions for the count value and set value 2 are fulfilled OFF No output regardless of comparison result external output 2 will always be OFF ON Output when the output c...

Page 157: ... a bit with a higher priority always comes first other settings and readings will not be made even if they have been specified In order of decreasing priority 1 Count value setting 2 Set value 2 setting 3 Set value 1 setting 4 Count value reading 5 Set value 2 reading 6 Set value 1 reading ...

Page 158: ... Word n Wd m 1 00 to 15 The output conditions will be stored with 3 bits 000 Present value Set value Output ON Not 000 Present value Set value Output ON Whether output is actually made depends on the settings of the External Output Enable Bits word n 2 bits 08 09 The sign will be stored with 1 bit 0 Positive 1 Negative Hexadecimal Data Code Switching Bit ON Negative numbers will be stored using th...

Page 159: ...f the data stored in words m and m 1 is set value 2 This flag will turn OFF if bit 05 in word n 2 Set Value 2 Reading Bit turns OFF or if a command is executed for a bit with a higher priority 06 Count Value Stored Flag This flag will turn ON if the data stored in words m and m 1 is the count value This flag will turn OFF if bit 06 in word n 2 Count Value Reading Bit turns OFF or if a command is e...

Page 160: ...ode selection Count mode selection count start Count value set value reading Count value reset Count value change Words n n 1 n 2 bits 00 01 Refer to page 143 Words n n 1 n 2 bit 02 Refer to page 142 Word n 2 bits 08 09 Refer to page 140 Word n 2 bits 12 to 14 Refer to page 141 Word n 2 bits 10 11 Refer to page 139 Word n 2 bits 04 to 06 words m m 1 Refer to page 143 Refer to page 141 Words n n 1 ...

Page 161: ...FIBUS DPUnitand describeshowtocalculatethetimes required for communications between Units 8 1 Remote I O Communications Characteristics 152 8 1 1 I O Response Time 152 8 1 2 Communications Cycle Time and Refresh Time 153 8 1 3 I O Unit Interface Cycle Time 153 8 1 4 Asynchronus synchronous mode 154 ...

Page 162: ...an Input Slave MULTIPLE I O TERMINAL Input I O Unit to the output of the corresponding output signal at an Output Slave MULTIPLE I O TERMINAL Output I O Unit Minimum I O Response Time The minimum I O response times are the I O response times shown in the following diagram Peripheral servicing cycle time PROFIBUS DP Master Unit PRT1 COM Communication Unit PROFIBUS DP I O response time Input Unit Ou...

Page 163: ... O communications processing until remote I O communications with the same Slave are processed again The PROFIBUS DP cycle time is used to calculate the maximum I O response time The PROFIBUS DP cycle time depends on the number of masters and total number of slaves in the network For calculating the PROFIBUS DP cycle time refer to PROFIBUS DP Master Unit Operation Manual W349 The time required to ...

Page 164: ...chronous mode Use synchronous mode only when 1 2 PROFIBUS DP Cycle time MULTIPLE I O Bus cycle time PROFIBUS DP Cycle time Both modes are explained with a timing diagram The following timing diagram shows an asynchronous transfer In this example input data 3 rather than input data 2 is send with the next PROFIBUS DP data exchange cycle The following timing diagram shows a synchronous transfer For ...

Page 165: ...8 1 Section Remote I O Communications Characteristics 155 The actual transfer of data between PROFIBUS DP the PRT1 COM buffers and the MULTIPLE I O Units is shown here ...

Page 166: ...tenance This section provides procedures for dealing with errors as well as basic maintenance procedures 9 1 Normal Indication 158 9 2 Troubleshooting 159 9 3 Maintenance 164 9 3 1 Cleaning 164 9 3 2 Inspection 164 9 3 3 Replacing Units 165 ...

Page 167: ...hown in the following diagram Input area First word 0 Bits corresponding to the addresses of I O Units that are actually connected will be turned ON 1 Bits 0 to 7 correspond to addresses 0 to 7 First word 1 80 Hex 0x Hex During normal operation the front panel indicators of each Unit will be as shown in the following diagram Basic I O Unit Special I O Unit TS Lit green TS Lit green PWR Lit green U...

Page 168: ...and take the appropriate action The numbers correspond to the numbers in the tables beginning on page 160 A MULTIPLE I O TERMINAL status area is available in the first two words of the MULTIPLE I O TERMINAL input area in the Master The contents and causes of errors can be found by checking this area Status Area Configuration The status area is configured as shown in the following diagram I O Unit ...

Page 169: ...ave not shorted Check that the total current consumption of the communications power supply for the I O Units does not exceed 0 3 A After taking the above measures restart the Communication Unit If the problem persists replace the Communication Unit 3 I O Unit interface error TS led red on The end connector is not con nected After turning OFF the power supply to the Com munication Unit and all I O...

Page 170: ...tialisation failure of Communication Unit Check other led indicators for failure cause 8 ON red US A hardware error has occurred in the Communication Unit Restart the Communication Unit If the problem persists replace the Communication Unit 9 Flashing red US Special I O Units have been parameterized Restart the Communication Unit If the problem persists replace the Communication Unit 10 ON green U...

Page 171: ...roken Upline red There is a lot of noise Remove the source of the noise All I O Unit TS indicators are lit green The end connector is not connected After turning OFF the power supply to the Communication Unit and all I O Units attach the end connector to the I O Unit interface connector 2 of the terminal I O Unit The cable connected to the Remote Terminal Unit I O interface connector 1 is broken A...

Page 172: ...ecial I O Unit error There is a Special I O Unit with the TS and U ERR indicators lit red ON green A specific error such as no operating power supply has occurred in a Special I O Unit Check the operating power supply and provide the correct power supply If the problem persists replace the Special I O Unit in which the error occurred ...

Page 173: ...e or humidity or under dirty dusty conditions Prepare the following equipment before inspecting the system Required Equipment Have a standard and phillips head screwdriver multimeter alcohol and a clean cloth Equipment that could be needed Depending on the system conditions a synchroscope oscilloscope thermometer or hygrometer to measure humidity might be needed Check the items in the following ta...

Page 174: ...placed GT1 ROP08 G2R 1 SN Power Relay GT1 ROS16 G6D 1A Miniature Relay Use the following procedure to replace Relays Here the GT1 ROS16 is used as an example The same general procedure applies to the GT1 ROP08 Note Check that the internal power supply for the Relay Output Unit and the power supplies for the I O and I O Interface Units are all OFF before performing Relay replacement 1 2 3 1 Push th...

Page 175: ...plies for the I O and I O Interface Units are all OFF before performing Cassette replacement 2 Other I O Units are not designed to house a Cassette In order to avoid trying to attach a Cassette to an incompatible Unit check the I O Unit first Use the following procedure to replace the Cassette The GT1 AD04 is used as an example The same general procedure applies to other Units 1 2 3 1 For the Anal...

Page 176: ...tice Any modification of parameters in this file may lead to undefined behavior of the PROFIBUS DP system When selecting the modules for the application the System status module MUST be selected first Select the I O modules in the order of physical attachment to the PRT1 COM unit General information Profibus_DP GSD_Revision 1 GSD file revision 1 0 Vendor_Name OMRON Corporation Vendor name string M...

Page 177: ...d 187 5_supp 1 187 5 kBaud 500_supp 1 500 kBaud 1 5M_supp 1 1 5 MBaud 3M_supp 1 3 MBaud 6M_supp 1 6 MBaud 12M_supp 1 12 MBaud Max response times MaxTsdr_9 6 60 60 Tbit 6 25 msec MaxTsdr_19 2 60 60 Tbit 3 125 msec MaxTsdr_93 75 60 60 Tbit 640 usec MaxTsdr_187 5 60 60 Tbit 320 usec MaxTsdr_500 100 100 Tbit 200 usec MaxTsdr_1 5M 150 150 Tbit 100 usec MaxTsdr_3M 250 250 Tbit 83 usec MaxTsdr_6M 450 450...

Page 178: ...1 ID32 32 Digital Inputs 0x93 32 Digital Inputs EndModule Digital Outputs Module GT1 OD16 16 Digital Outputs 0xA1 16 Digital Outputs EndModule Module GT1 OD32 32 Digital Outputs 0xA3 32 Digital Outputs EndModule Relay Outputs Module GT1 ROP08 8 Relay Outputs 0xA0 8 Relay Outputs EndModule Module GT1 ROS16 16 Relay Outputs 0xA1 16 Relay Outputs EndModule Temperature sensor I O Module GT1 TS04 4 Tem...

Page 179: ...puts for NPN outputs OMRON GT1 ID32ML 1 Transistor Input Unit Fujitsu high density connector 32 transistor inputs for PNP outputs OMRON GT1 OD16 Transistor Output Unit terminal block 16 transistor outputs for NPN outputs OMRON GT1 OD16 1 Transistor Output Unit terminal block 16 transistor outputs for PNP outputs OMRON GT1 OD16MX Transistor Output Unit Molex connector 16 transistor outputs for NPN ...

Page 180: ...nal input 2 external outputs input 3 words output 3 words allocated OMRON I O Unit Connecting Cables for MULTIPLE I O TERMINAL Units Model Specifications Manufacturer Provided with I O Units Cable length 40 mm OMRON Provided with Communication Unit End connector GCN1 100 Cable length 1 m Applicable Connectors for MULTIPLE I O TERMINAL Units Model number Type Remarks 521 09 390 Connector made by Pr...

Page 181: ...1 OD32ML I O Block G7TC OC16 G7TC OC08 G70D SOC16 G70A ZOC16 3 G7A FOM16 M7F GT1 OD32ML 1 I O Block G7TC OC16 1 G70D SOC16 1 G70D FOM16 1 G70A ZOC16 4 XW2Z jjjA GT1 ID16ML 1 GT1 OD16ML 1 Connector Terminal Block Conversion Unit XW2B 20G4 XW2B 20G5 XW2Z jjjB GT1 ID32ML 1 GT1 OD32ML 1 Connector Terminal Block Conversion Unit XW2B 40G4 XW2B 40G5 Recommended Power Supplies for MULTIPLE I O TERMINAL Un...

Page 182: ...GT1 OD16MlL 1 35 mA max 9 mA max GT1 OD16DS 1 35 mA max 9 mA max GT1 OD32ML 1 65 mA max 11 mA max GT1 ROS16 35 mA max 250 mA max inrush current 30 A max GT1 ROP08 40 mA max 350 mA max inrush current 30 A max GT1 AD04 50 mA max Internal power supply 100 mA inrush current 30 A max GT1 AD08MX 50 mA max Internal power supply 100 mA inrush current 30 A max GT1 DA04 50 mA max Internal power supply 100 m...

Page 183: ...43 specifications 134 150 D Dimensions 17 DIP switch settings Analog Input Units 106 114 117 Analog Output Units 121 128 PRT1 COM 15 E Errors processing 32 restarting count after 49 I I O allocation 32 33 I O configuration 35 I O response times 152 153 maximum 153 I O Units 25 connecting cable 40 connecting to I O 41 current consumption 53 interface cycle time 153 154 interface specifications 29 3...

Page 184: ... 73 GT1 ID16 54 55 GT1 ID16 1 56 57 GT1 ID16DS 66 67 GT1 ID16DS 1 68 69 GT1 ID16ML 62 64 GT1 ID16ML 1 64 65 GT1 ID16MX 58 59 GT1 ID16MX 1 60 61 GT1 ID32ML 70 71 GT1 ID32ML 1 72 74 Transistor Output Units 24 output specifications 52 specifications 74 96 GT1 OD16 74 76 GT1 OD16 1 76 78 GT1 OD16DS 88 89 GT1 OD16DS 1 90 91 GT1 OD16ML 83 85 GT1 OD16ML 1 85 87 GT1 OD16MX 78 80 GT1 OD16MX 1 81 83 GT1 OD3...

Page 185: ...catalog number on the front cover of the manual Cat No W900 E2 1 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 1 December 1999 Original production ...

Page 186: ...l Headquarters OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS INC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 Tel 65 835 3011 Fax 65 835 2711 ...

Page 187: ...Cat No W900 E2 1 Note Specifications subject to change without notice December 1999 Authorized Distributor ...