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XW5T

17

Safety Precautions

Warning Indications

• Do not drop the Terminal Block.

Terminal Block functionality may be inhibited.

• Do not exceed the ratings. Doing so may damage or burn out the 

Terminal Block.

• Mount the Terminal Blocks on a DIN Track and secure both ends 

with Stoppers.

• Do not use the Terminal Block in locations where toxic gases, such 

as H

2

S, SO

2

, NH

3

, HNO

3

, and Cl

2

, may be present, or in locations 

subject to high temperature or humidity. Doing so may damage the 
Terminal Block due to contact failure or corrosion.

• Do not use the Terminal Block submersed in oil or water, or in 

locations continuously subject to splashes of oil or water. Doing so 
may result in oil or water entering and damaging the Terminal 
Block.

• Do not use or keep the Terminal Block under the following 

conditions:

• Subject to severe temperature changes.
• Subject to high humidity or condensation.
• Subject to severe vibration or shock.
• Where direct rays of the sun strike.
• Where sea breeze may be present.

• Do not wire anything to the release holes.
• Do not tilt or twist a flat-blade screwdriver while it is inserted into a 

release hole on the terminal block. The terminal block may be 
damaged.

• Insert a flat-blade screwdriver into the release holes at an angle. 

The terminal block may be damaged if you insert the screwdriver 
straight in.

• Do not allow the flat-blade screwdriver to fall out while it is inserted 

into a release hole.

• Do not bend a wire past its natural bending radius or pull on it with 

excessive force. 
Doing so may cause the wire disconnection. Do not place 
excessive force on a Terminal Block. Doing so may damage or 
deform the Terminal Block and result in contact failure.

• Do not insert more than one wire into each terminal insertion hole.
• If you mount more than one Terminal Block, mount them so that the 

conductive parts of adjacent Terminal Blocks are facing in the 
same direction. If they face in different directions, short circuits 
may occur between adjacent Terminal Blocks.

• To prevent wire materials from smoking or igniting, confirm wire 

ratings and use the wiring materials given in the following table.

1. Precautions for Correct Use

• Always mount End Covers to the following locations when you use 

Terminal Blocks.

• Exposed metal surface of the last Terminal Block
• Any Terminal Block that is next to a different shape of Terminal 

Block

There is a risk of electric shock if End Covers are not used.

• When you wire the Terminal Block, do not subject it or the wires to 

stress. Secure the wires so that they do not resonate with 
vibrations from the facilities in installation conditions.

• Always turn OFF the power supply before wiring. Electrical shock 

may occur.

2. Connecting Wires to the Push-In Plus Terminal 

Block

Part Names of the Terminal Block

Connecting Wires with Ferrules and Solid Wires

Insert the solid wire or ferrule straight into the terminal block until the 
end strikes the terminal block.
If a wire is difficult to connect because it is too thin, use a flat-blade
screwdriver in the same way as when connecting stranded wire.

Precautions 

for Safe Use

Supplementary comments on what to do or 

avoid doing, to use the product safely.

Precautions 

for Correct 

Use

Supplementary comments on what to do or 

avoid doing, to prevent failure to operate, 

malfunction, or undesirable effects on 

product performance.

Precautions for Safe Use

Recommended Wire

Stripping length

(Without Ferrules)

Solid

Stranded

XW5T-P1.5-

@

XW5G-P1.5-

@

0.14 to 1.5 mm

2

/

AWG 26 to 14

0.14 to 1.5 mm

2

/

AWG 28 to 16

8 mm

XW5T-P2.5-

@

XW5G-P2.5-

@

0.14 to 4.0 mm

2

/

AWG 26 to 12

0.14 to 2.5 mm

2

/

AWG 26 to 14

10 mm

XW5T-P4.0-

@

XW5G-P4.0-

@

0.25 to 6.0 mm

2

/

AWG 24 to 10

0.25 to 4.0 mm

2

/

AWG 24 to 12

12 mm

Precautions for Correct Use

Release hole

Terminal (Insertion) hole

Ferrule or solid wire

Terminal (Insertion) hole

Summary of Contents for XW5T

Page 1: ... less wiring work and high reliability Hands free structure that holds an inserted screwdriver to achieve better workability when wiring stranded wires without crimp terminals Model Number Legend Refer to Safety Precautions on page 17 For the most recent information on models that have been certified for safety standards refer to your OMRON website XW5T P XW5G P Feed Through Terminal Blocks Ground...

Page 2: ... DIN Track Terminal Blocks Both Feed Through and Grounding Terminal Blocks are available End Cover This part is required to prevent electric shock Attach one End Cover to the exposed metal surface of the last Terminal Block or to any Terminal Block that is next to a different shape of Terminal Block End Brackets End Brackets must be attached to both ends to hold the Terminal Block in place Namepla...

Page 3: ... 4 0 1 3 10 8 XW5T P4 0 1 2 1 0 08 to 1 5 1 3 Blue 4 1 XW5T P1 5 1 2 1BL 0 14 to 2 5 1 3 8 2 XW5T P2 5 1 2 1BL 0 2 to 4 0 1 3 10 8 XW5T P4 0 1 2 1BL 0 08 to 1 5 1 4 Dark grey 4 9 XW5T P1 5 2 2 1 0 14 to 2 5 1 4 10 4 XW5T P2 5 2 2 1 0 2 to 4 0 1 4 13 4 XW5T P4 0 2 2 1 0 08 to 1 5 1 4 Blue 4 9 XW5T P1 5 2 2 1BL 0 14 to 2 5 1 4 10 4 XW5T P2 5 2 2 1BL 0 2 to 4 0 1 4 13 4 XW5T P4 0 2 2 1BL Grounding Te...

Page 4: ...in blank XW5Z P1 5LB2 1 sheet with 108 side labels 5 XW5 P2 5 XW5Z P2 5LB1 1 sheet with 72 top labels 5 XW5Z P2 5LB2 1 sheet with 72 side labels 5 XW5 P4 0 XW5Z P4 0LB1 1 sheet with 60 top labels 5 XW5Z P4 0LB2 1 sheet with 60 side labels 5 Appearance Applicable Terminal Blocks Model Application XW5 P1 5 1 1 1 XW5E P1 5 1 1 1 This part is required to prevent electric shock Always mount End Covers ...

Page 5: ... 6 2 56 1 35 3 Rated voltage 500 V 800 V Rated current 3 17 5 A 24 A 32 A IEC rated voltage 500 V 800 V 800 V IEC rated current 3 17 5 A 1 5 mm2 24 A 2 5 mm2 32 A 4 0 mm2 Usage Group UG B C D B C UL rated voltage 300 V 51 150 V 151 300 V 301 600 V 600 V UL rated current 3 15 A AWG14 SOL 10 A AWG16 15 A AWG14 SOL 10 A AWG16 10 A AWG16 5 A AWG16 20 20 A AWG12 SOL 15 A AWG14 30 A AWG10 SOL 20 A AWG12...

Page 6: ... mm2 0 25 mm2 to 4 0 mm2 Dimensions 3 5 65 7 41 1 5 2 78 8 45 9 6 2 85 45 9 Rated voltage 500 V 600 V Rated current 3 17 5 A 22 A 28 A IEC rated voltage 500 V IEC rated current 3 17 5 A 1 5 mm2 22 A 2 5 mm2 28 A 4 0 mm2 Usage Group UG B C D B C UL rated voltage 300 V 51 150 V 151 300 V 301 600 V 600 V UL rated current 3 15 A AWG14 SOL 10 A AWG16 15 A AWG14 SOL 10 A AWG16 10 A AWG16 5 A AWG16 20 20...

Page 7: ...54 1 30 5 5 2 60 5 35 3 6 2 66 5 35 3 Rated voltage 500 V 800 V Rated current 3 17 5 A 24 A 32 A IEC rated voltage 500 V 800 V IEC rated current 3 17 5 A 1 5 mm2 24 A 2 5 mm2 32 A 4 0 mm2 Usage Group UG B C D B C UL rated voltage 300 V 51 150 V 151 300 V 301 600 V 600 V UL rated current 3 15 A AWG14 SOL 10 A AWG16 15 A AWG14 SOL 10 A AWG16 10 A AWG16 5 A AWG16 20 20 A AWG12 SOL 15 A AWG14 30 A AWG...

Page 8: ... 76 9 35 3 Rated voltage 500 V 800 V Rated current 3 17 5 A 24 A 32 A IEC rated voltage 500 V 800 V IEC rated current 3 17 5 A 1 5 mm2 24 A 2 5 mm2 32 A 4 0 mm2 Usage Group UG B C D B C UL rated voltage 300 V 51 150 V 151 300 V 301 600 V 600 V UL rated current 3 15 A AWG14 SOL 10 A AWG16 15 A AWG14 SOL 10 A AWG16 10 A AWG16 5 A AWG16 20 20 A AWG12 SOL 15 A AWG14 30 A AWG10 SOL 20 A AWG12 Dielectri...

Page 9: ...mm2 to 1 5 mm2 0 14 mm2 to 2 5 mm2 0 2 mm2 to 4 0 mm2 Solid wire 0 14 mm2 to 1 5 mm2 0 14 mm2 to 4 0 mm2 0 2 mm2 to 6 0 mm2 Stranded wire with ferrule with Plastic sleeve 0 14 mm2 to 0 75 mm2 1 5 mm2 2 0 14 mm2 to 2 5 mm2 0 25 mm2 to 4 0 mm2 Dimensions 3 5 45 30 5 5 2 48 8 35 3 6 2 56 1 35 3 IEC rated voltage 500 V 800 V UL rated voltage 600 V Dielectric strength 1 890 VAC for 1 min leakage curren...

Page 10: ...Applicable wire sizes 1 Stranded wire 0 08 mm2 to 1 5 mm2 0 14 mm2 to 2 5 mm2 0 2 mm2 to 4 0 mm2 Solid wire 0 14 mm2 to 1 5 mm2 0 14 mm2 to 4 0 mm2 0 2 mm2 to 6 0 mm2 Stranded wire with ferrule with Plastic sleeve 0 14 mm2 to 0 75 mm2 1 5 mm2 2 0 14 mm2 to 2 5 mm2 0 25 mm2 to 4 0 mm2 Dimensions 3 5 65 7 41 1 5 2 78 8 45 9 6 2 85 45 9 IEC rated voltage 500 V UL rated voltage 600 V Dielectric streng...

Page 11: ...mm2 to 1 5 mm2 0 14 mm2 to 2 5 mm2 0 2 mm2 to 4 0 mm2 Solid wire 0 14 mm2 to 1 5 mm2 0 14 mm2 to 4 0 mm2 0 2 mm2 to 6 0 mm2 Stranded wire with ferrule with Plastic sleeve 0 14 mm2 to 0 75 mm2 1 5 mm2 2 0 14 mm2 to 2 5 mm2 0 25 mm2 to 4 0 mm2 Dimensions 3 5 54 1 30 5 5 2 60 5 35 3 6 2 66 5 35 3 IEC rated voltage 500 V 800 V UL rated voltage 600 V 600 V Dielectric strength 1 890 VAC for 1 min leakag...

Page 12: ...25 mm2 to 4 0 mm2 Dimensions 3 5 63 2 30 5 5 2 72 2 35 3 6 2 76 9 35 3 IEC rated voltage 500 V 800 V UL rated voltage 600 V Dielectric strength 1 890 VAC for 1 min leakage current 1 mA max 2 000 VAC for 1 min leakage current 1 mA max End Cover XW5E P1 5 2 2 1 XW5E P2 5 2 2 1 XW5E P4 0 2 2 1 Special tool XW4Z 00B Applicable nameplates XW5Z P1 5LB or commercially available nameplate with 9 5 mm widt...

Page 13: ...1 5 1 2 1 24 5 30 5 63 2 3 5 XW5T P1 5 2 2 1 BL XW5G P1 5 2 2 1 35 1 41 1 24 5 30 5 65 4 3 5 XW5T P1 5 1 1 2 BL XW5G P1 5 1 1 2 29 4 35 3 48 8 5 2 XW5T P2 5 1 1 1 BL XW5G P2 5 1 1 1 5 2 29 4 35 3 60 5 XW5T P2 5 1 2 1 BL XW5G P2 5 1 2 1 5 2 29 4 35 3 72 2 XW5T P2 5 2 2 1 BL XW5G P2 5 2 2 1 40 45 9 78 8 5 2 29 4 35 3 XW5T P2 5 1 1 2 BL XW5G P2 5 1 1 2 ...

Page 14: ... 1 1 2 3 5 No of poles 1 2 3 1 6 3 3 5 18 2 P XW5S P1 5 Model P mm XW5S P1 5 2 3 5 XW5S P1 5 3 7 0 XW5S P1 5 4 10 5 XW5S P1 5 5 14 0 XW5S P1 5 10 31 5 XW5S P2 5 Model P mm XW5S P2 5 2 5 2 XW5S P2 5 3 10 4 XW5S P2 5 4 15 6 XW5S P2 5 5 20 8 XW5S P2 5 10 46 8 5 2 23 3 1 6 5 2 No of poles 1 3 7 P XW5S P4 0 Model P mm XW5S P4 0 2 6 2 XW5S P4 0 3 12 4 XW5S P4 0 4 18 6 XW5S P4 0 5 24 8 XW5S P4 0 10 55 8 ...

Page 15: ...45 XW5E P1 5 1 1 1 2 2 54 1 24 5 XW5E P1 5 1 2 1 2 2 63 2 24 5 XW5E P1 5 2 2 1 2 2 65 4 35 1 XW5E P1 5 1 1 2 2 2 48 8 29 4 XW5E P2 5 1 1 1 2 2 60 5 29 2 XW5E P2 5 1 2 1 2 2 72 2 29 2 XW5E P2 5 2 2 1 2 2 39 8 78 8 XW5E P2 5 1 1 2 ...

Page 16: ...rackets Separator Plates 2 2 56 1 29 4 XW5E P4 0 1 1 1 2 2 66 5 29 2 XW5E P4 0 1 2 1 2 2 76 9 29 2 XW5E P4 0 2 2 1 2 2 85 39 8 XW5E P4 0 1 1 2 55 6 40 2 33 5 XW5Z EP6 End Brackets XW5Z EP12 Separator Plates 12 63 56 ...

Page 17: ...m so that the conductive parts of adjacent Terminal Blocks are facing in the same direction If they face in different directions short circuits may occur between adjacent Terminal Blocks To prevent wire materials from smoking or igniting confirm wire ratings and use the wiring materials given in the following table 1 Precautions for Correct Use Always mount End Covers to the following locations wh...

Page 18: ...l not come off and the wire is securely fastened to the terminal block If you use a ferrule with a conductor length of 10 mm part of the conductor may be visible after the ferrule is inserted into the terminal block but the product insulation distance will still be satisfied 3 Removing Wires from the Push In Plus Terminal Block Use the following procedure to remove wires from the terminal block Th...

Page 19: ...16 202 10 12 AI 0 75 10 H0 75 16 216 242 Recommended crimp tool CRIMPFOX6 CRIMPFOX6T F CRIMPFOX10S PZ6 roto Variocrimp4 Applicable wire Ferrule Conductor length mm Stripping length mm Ferrules used Recommended ferrules mm2 AWG Manufacturedby Phoenix Contact Manufactured by Weidmuller Manufactured by Wago 1 1 25 18 17 8 8 A 1 8 F 1 0 8 10 10 A 1 10 H1 0 10 F 1 0 10 1 25 1 5 17 16 10 10 A 1 5 10 H1 ...

Page 20: ...in direction 1 and then remove the Terminal Block in direction 2 However do not apply excessive force to the Terminal Block Doing so may damage it 6 Using the Accessories Short Bars Mounting Method 1 Insert the Short Bar into the Short Bar holes 2 Press the Short Bar in all of the way Removal Method 1 Insert the tip of a flat blade screwdriver into the groove on the Short Bar and lift it up 2 Remo...

Page 21: ...of the Terminal Blocks Note 1 There is no place to mount the Top surface Labels on Two tier Terminal Blocks with a width of 3 5 mm so they cannot be used 2 Different models of Labels are used for the top and side surfaces 3 If multiple Terminal Blocks of the same type are used side by side you can use multiple Labels still connected to each other End Cover Mounting Method Attach the End Cover to t...

Page 22: ...ks Separator Plate Mounting Method Use a flat blade screwdriver to tighten the screw in the middle of the top surface to mount the Separator Plate Loosen the screw to remove the Separator Plate from the DIN Track 7 Storage Storage Temperature Range 40 to 85 C with no condensation or icing Storage Humidity Range 5 to 95 M4 Screw ...

Page 23: ... CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product i...

Page 24: ...L 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Kyoto JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tow...

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