Omron ZW-S5010, Troubleshooting Manual

Page 1: ...8 Troubleshooting Troubleshooting 8 1 Error Messages 256 8 2 Troubleshooting 257 ...

Page 2: ...ser s Manual 8 1 Error Messages For the displayed or output error messages in each communication refer to the following manual 6 1 Error Messages in Confocal Fiber Type Displacement Sensor User s Manual for Communication Settings Z363 ...

Page 3: ...tension fiber cable is not normal Confirm that the Sensor Controller Sensor Head and extension fiber cable are connected correctly p 56 Foreign matter is adhering to the fiber cable end surface Clean the Sensor Controller Sensor Head and end surface of the extension fiber cable connector p 60 The extension fiber cable is not set properly Confirm that the set length of the extension fiber cable mat...

Page 4: ...rmed correctly Perform the calibration of the Sensor Head again p 35 The measurement value is unstable even if the workpiece and or Sensor head is stationary A measurement value is output even if there is no workpiece in the measurement area Control edge in Exposure time or surface setting for measurement is not correct Change the Control edge or surface setting in Exposure time from Peak to each ...

Page 5: ...ial numbers of the Sensor Head and calibration ROM do not match Confirm the serial numbers match Input error No input signal received Cables are not connected correctly Check the input circuit and the wiring for proper connection p 69 The signal line is disconnected Output error The judgment result cannot be output to an external device Cables are not connected correctly Check the output circuit a...

Page 6: ...h the personal computer The IP address and subnet mask are not set correctly Set the IP address of the Sensor Controller and subnet mask correctly The setting change is applied after restarting p 31 3 The Sensor Controller and an external device are not connected at a 1 1 ratio Connect the Sensor Controller and an external device at a 1 1 ratio The Ethernet cable is disconnected or about to be dis...

Page 7: ...9 APPENDICES APPENDICES 9 1 Specifications and External Dimensions 264 9 2 Firmware Update 283 ...

Page 8: ...ensor Controller are set in the same temperature environment Item Specifications ZW S7010 ZW S7020 ZW S7030 Sensor controller ZW 7000 Measurement center distance 10 mm 20 mm 30 mm Measuring range 1 0 5 mm 1 mm 2 mm Static resolution 2 0 004 μm 0 008 μm 0 016 μm Linearity 3 0 45 μm 0 9 μm 2 0 μm Spot diameter Total measurent range 4 50 μm dia 70 μm dia 100 μm dia Measuring cycle 5 20 μs to 400 μs O...

Page 9: ...nter distance 10 mm 20 mm 30 mm Measuring range 0 5 mm 1 mm 2 mm Static resolution 1 0 004 μm 0 008 μm 0 016 μm Linearity 2 0 45 μm 0 9 μm 2 0 μm Spot diameter Total measurent range 3 9 μm dia 13 μm dia 18 μm dia Measuring cycle 4 80 μs to 1600 μs Operating ambient illumination Illumination on object surface max 30000 Lx incandescent light Ambient temperature range Operation 0 to 50 C Storage 15 t...

Page 10: ...䣃䣔䣆䢢䣕䣗䣔䣈䣃䣅䣇䢫 䢢䢵䢲䢢 䢢䢵䢲䢢 䢢䢳䢷䢢 䢢䢳䢷䢢 䣅䣇䣐䣖䣇䣔 䢢䢶䢲䢢 Unit mm 䣎䢢䢪䣐䣱䣶䣧䢴䢫 䣐䣱䣶䣧䢳䢰䢢 䣐䣱䣶䣧䢴䢰䢢 䣎䣇䣐䣉䣖䣊 䣎 䢲䢰䢵䣏 䢪䢵䢲䢲䢫 䢴䣏 䢪䢴䢲䢲䢲䢫 䣖䣛䣒䣇 䣙䢰䣆䢰 䣏 䣜䣙䢯䣕䢹䢲䢳䢲 䢳䢲 䢲䢰䢷 䣜䣙䢯䣕䢹䢲䢴䢲 䢴䢲 䢳 䣜䣙䢯䣕䢹䢲䢵䢲 䢵䢲 䢴 䢪䢹䢰䢹䢫 䢪䢳䢴䢰䢸䢫 䣐䣱䣶䣧䢴䢰䢢䣂䣂 䣎䣇䣐䣉䣖䣊 䣎 䢲䢰䢵䣏 䢪䢵䢲䢲䢫 䢴䣏 䢪䢴䢲䢲䢲䢫 䣐䣱䣶䣧䢳䢰䢢䣂䣂 䣖䣛䣒䣇 䣙䢰䣆䢰 䣏 䣜䣙䢯䣕䢷䢲䢳䢲 䢳䢲 䢲䢰䢷 䣜䣙䢯䣕䢷䢲䢴䢲 䢴䢲 䢳 䣜䣙䢯䣕䢷䢲䢵䢲 䢵䢲 䢴 䣙䢰䣆䢰䢢䢪䣐䣱䣶䣧䢳䢫 䣏䢢䢪䣐䣱䣶䣧䢳䢫 䣏䢢䢪䣐䣱䣶䣧䢳䢫 䣎䢢䢪䣐䣱䣶䣧䢴䢫 䢪䢸䢴䢫 䢹䢸䢰䢴䢷 䢪䢶䢲䢫 䢪䢶䢲䢫 䢪䢷䢲䢫 䢪䪻䢳䢲䢫 䣎䣋䣉䣊䣖䣇䣐䣋䣐䣉䢢䢨䢢䣔䣇䣅䣇䣋䣘䣋䣐䣉䢢䣃䣚䣋䣕 䣏䣧䣣䣵䣷䣴䣧䣯䣧䣰䣶䢢 ...

Page 11: ...This comes with the Sensor Head ZW S7010 S7020 S7030 S5010 S5020 S5030 Be sure to use a Calibration ROM together with the Sensor Head with the same serial number 䢢䢵䢺䢢 䢢䢳䢻䢢 䢢䢹䢢 䢢䢳䢸䢰䢷䢢 䢢䢷䢢 䢢䢳䢢 䢴䢰䢷䣆䣫䣣䢰䢢䣏䣑䣗䣐䣖䣋䣐䣉䢢䣊䣑䣎䣇 䢢䢵䢰䢷䢢 䢢䢵䢰䢷䢢 䢢䢴䢰䢸䢢 䢢䢳䢰䢺䢢 䢢 䢵䢰䢸䢢 䢢䢴䢹䢰䢶䢢 䢢䢴䢻䢰䢶䢢 䢢䢵䢢 䢢䢴䢻䢰䢶䢢 䢢䢵䢰䢸䢢 䢢䢸䢰䢻䢢 䢢䢵䢴䢰䢶䢢 䢢䣔䢵䢢 Unit mm ...

Page 12: ...φ9μm ZW 5010 0 5mm 10mm Measuring center distance Spot diameter Measuring range 1mm Near φ70μm ZW 7010 φ13μm ZW 5010 Far φ70μm ZW 7010 φ13μm ZW 5010 Center φ70μm ZW 7010 φ13μm ZW 5010 1mm 20mm Measuring center distance Spot diameter Measuring range 2mm Near φ100μm ZW 7030 φ18μm ZW 5030 Far φ100μm ZW 7030 φ18μm ZW 5030 Center φ100μm ZW 7030 φ18μm ZW 5030 2mm 30mm Measuring center distance Spot diam...

Page 13: ... S70 ZW S50 Light source for measurement White LED LED Safety Risk Group 3 IEC62471 Segment Display Main display 11 segment white display 6 digits Sub display 11 segment green display 6 digits LED display Status indicators HIGH orange PASS green LOW orange STABILITY green ZERO green ENABLE green THRESHOLD H orange THRESHOLD L orange RUN green EtherCAT indicator ECAT RUN green L A IN Link Activity ...

Page 14: ... output TRIGBUSY Logging state output LOGSTAT Logging error output LOGERR Stability output STABILITY Task state output TASKSTAT LIGHT OFF input LIGHT OFF DC input system Input voltage 24 VDC 10 21 6 to 26 4 VDC Input current 7 mA Type 24 VDC ON voltage ON current 19 V 3 mA or less ON voltage ON current 5 V 1 mA or less Zero reset input ZERO Timing input TIMING Reset input RESET Sync input SYNC Tri...

Page 15: ...s per bank System Save Initialization Display measured information Communication settings Sensor head calibration Key lock Zero reset memory Timing input Rating Power supply voltage 21 6 to 26 4 VDC including ripple Current consumption 800 mA max Insulation resistance Across all lead wires and FG terminal 20 MΩ by 250 VDC Dielectric strength Between all lead wires and FG terminal 500 VAC 50 60 Hz ...

Page 16: ... measurement Measurement result Output according to measurement result Judgment result Enabled Enabled Enabled Non measurement KEEP Previous value CLAMP Output at clamp level approx 10 8 V Output OFF Disabled FUN Display according to menu Disabled System error SYS ERR blinks Voltage 0 V output Current 12 mA output Disabled Enabled Commands are accepted but not executed When starting START Output a...

Page 17: ...䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢䣈䣔䣃䣏䣇 䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣎䣇䣐䣉䣖䣊䢸 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉 䣔䣑䣏䢢 䣏䢴䢢䣆䣇䣒䣖䣊䢢䢴䢰䢲䢢䣏䣃䣚䢰 䢢䢶䢲䢰䢺䢢 䢢䢵䢶䢰䢻䢢 䢢䢳䢵䢻䢰䢷䢢 䢢䢳䢶䢲䢢 䣕䣎䣋䣆䣇䣔䢢䣈䣑䣔䢢䣏䣑䣗䣐䣖䣋䣐䣉䢢䣆䣋䣐䢯䣔䣃䣋䣎 䢢䢷䢷䢢䤒䢲䢰䢳䢢 䢢䢹䢲䢢 䤒䢲䢰䢳 䢢 䣏䣑䣗䣐䣖䣋䣐䣉䢢䣊䣑䣎䣇䣕 䢢䢹䢲䢢 䢢䢳䢷䢢 䢢䢷䢷䢢 䣏䣑䣗䣐䣖䣋䣐䣉䢢䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䣕 䢶䢯䣏䢶䢢䣆䣇䣒䣖䣊䢸䢰䢲䣏䣃䣚䢰 䢢䢶䢲䢢 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢 䣈䣔䣃䣏䣇䢢䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣆䣇䣒䣖䣊䢢䢹䢰䢲䢢䣏䣃䣚䢰䢢 Unit mm 䢶䢯䣆䣫䣣䢰䢶䢰䢷 ...

Page 18: ...s recommended Communications distance Distance between nodes 100 m max Process data Variable PDO mapping Mailbox CoE Emergency message SDO request SDO response SDO information Distributed block Synchronization by DC mode LED display L A IN Link Activity IN 1 L A OUT Link Activity OUT 1 ECAT RUN 1 ECAT ERR 1 Unit mm 85 6 124 SCREW CONNECTING FRAME GROUND TERMINAL M4 DEPTH 7 0MAX SCREW CONNECTING FR...

Page 19: ... 8 1 32 bit 64 bit version Windows 10 32 bit 64 bit version CPU Windows computers with Intel Celeron processor 540 1 8 GHz or faster CPU Intel CoreTM i5 M520 processor 2 4 GHz or equivalent or faster recommended Main memory 2 GB min 4 GB min recommended Hard disk Minimum 4 6 GB of Hard disk space is required to install 2 Display XGA 1024 768 16 000 000 colors WXGA 1280 800 dots or higher resolutio...

Page 20: ...cing or condensation Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Fiber length 2 m 5 m 10 m 20 m 30 m Material Cable sheath PVC Connector PBT Connection adapter PEI Fiber cable minimum bending radius 20 mm Weight Approx 25 g Approx 45 g Appro...

Page 21: ...t humidity Operation storage 35 to 85 RH with no icing or condensation Vibration resis tance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Fiber length 2m 5m 10m 20m 30m Material Cable sheath PVC Connector Bronze Connecting adapter Bronze Fiber cable mini mum bend...

Page 22: ...extension fiber cable ZW XF70 R but the connection adapter alone can be purchased for maintenance Extending fiber cable p 63 ZW XFC2 The connection adapter ZW XFC2 comes packed together with the extension fiber cable ZW XF50 R but the connection adapter alone can be purchased for maintenance Extending fiber cable p 64 Unit mm 䢢䢴䢲䢢 䢢䢶䢢 䢢䢳䢺䢰䢻䢢 䢢䢻䢰䢺䢢 䢢䢳䢶䢰䢻䢢 11 9Dia 15 0 2 0 5 1 35 Unit mm ...

Page 23: ...ambient humidity range 40 to 80 RH Storage ambient temperature range 5 to 35 C Storage ambient humidity range 40 to 80 RH Material Nylon plastic polyolefin plastic polyester Weight 20 g Accessories Note on use Product name Manufacturer Cable length m 1 Model Size number of cores number of pairs AWG22 2P Cable with connector at both ends RJ45 RJ45 OMRON 0 3 XS5W T421 AMD K 0 5 XS5W T421 BMD K 1 XS5...

Page 24: ...Use of the above combinations of EtherCAT cables and RJ45 assembled type connector is recommended Size number of cores number of pairs AWG24 4P Cable Hitachi Metals Ltd NETSTAR C5E SAB 0 5 4P 2 Kuramo Electric Co LTD KETH SB 2 SWCC SHOWA CABLE SYSTEMS CO LTD FAE 5004 2 RJ45 connector Panduit Corp MPS588 2 Size number of cores number of pairs AWG22 2P Cable Kuramo Electric Co LTD KETH PSB OMR 3 RJ4...

Page 25: ...35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Material Cable sheath PVC Cable minimum bending radius 35 mm Weight Approx 150 g Accessories Instruction Manual 100 2000 150 41 20 5 4 32 2 26 13 15 33 6 2 2 25 4 17 pin square connector 9 pin square connector plug type Vinyl insulated round cord 5 8 Dia 12 c...

Page 26: ...ature Operation 0 to 50 C Storage 15 to 60 C No freezing and condensation Ambient humidity Operation storage 35 or 85 RH No condensation Dielectric strength 1000 VAC 50 60 Hz 1 min Insulation resistance 20 MΩ by 250 VDC megger Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up dow...

Page 27: ...me double click Edit pane Tools icon 1 Click Sensor setup Update and select the update file The update file extension is BIN When the file is selected the FirmwareWriteInWindow popup is displayed The current firmware version is displayed at Sensor setup Be sure to check the version before updating the firmware 2 Click Start the update A message to confirm to start the update appears When you click...

Page 28: ...r to 5 1 Connecting by No protocol Communications described in Displacement Sensor ZW 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 and change the IP address and the subnet mask of the Sensor Controller 3 Check the content of the message and click OK The firmware update is started A progress bar is displayed during update processing Wait fo...

Page 29: ... of the Sensor Controller held in the file are displayed 4 Click Optimal Update High speed A message to confirm to start the update appears When you click Full Update Low speed if the Different format message is displayed this means that the format information for the connected Sensor Controller and the specified file do not match If this happen never continue with the firmware update The Sensor C...

Page 30: ...rs may occur on the Sensor Controller during updating but just wait for the update to complete If the update progress bar stops midway or the update does not end even after ten minutes there is the possibility that the update has failed In this case contact an OMRON branch or sales office about the firmware version before the update and the one in the write file 6 When the update is successfully c...

Page 31: ...NABLE indicator 46 Ethernet connector 47 Explorer pane 82 Exposure time 206 Extension fiber cable 274 F Fiber cable Connect 29 58 Extend 63 Filters 137 Average Filter 139 Differentiation Filter 144 Frequency Filter 140 Median Filter 138 H HIGH indicator 46 Hold Clearing conditions 147 Performing with Key Input 230 Trigger 148 Trigger Delay 152 I Icons 84 Installation screw hole 47 J Judgment resul...

Page 32: ...Setting Measurement Items 126 Calculation 129 Height 126 Thickness 128 Setting the System 174 Setting Threshold Value 159 Direct 159 244 Teaching 242 STABILITY indicator 46 Sub display 46 Sysmac Studio Main Window 81 Sysmac Studio Measurement Sensor Edition 41 Sysmac Studio Standard Edition 41 Sysmac Studio Installing 78 Sysmac Studio window sections 81 System Configuration 40 T Threshold 206 THRE...

Page 33: ...Index ZW 7000 5000 User s Manual 287 9 Index ...

Page 34: ...nt and back covers of this manual Revision code Date Revision Contents 01 April 2016 First edition 02 July 2016 Add the PDO synchronization mode and correct error sentences 03 April 2017 Compatible with ZW 5000 series and correct error descriptions 04 May 2017 Correct error descriptions 05 September 2017 Add the Area mode Cat No Z362 E1 05 Revision code ...

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