OMS Hypodrive EC 2-25 Lift, Installation Instructions Manual

Page 1: ...5650 969 100 Translation from german original Installation instructions according to Annex VI of the EC Directive 2006 42 EC Mechanical Equipment and further product details Elevator machine MODEL om...

Page 2: ......

Page 3: ...machine 8 3 1 3 Mount and adjust the safety device to prevent rope jumping 10 3 2 Installation and operation of the emergency release 11 3 3 Install the rope clamp 12 4 CONSTRUCTION AND FUNCTION 13 4...

Page 4: ...rque dual circuit braking system 29 6 6 Adjusting the braking function sensor 30 6 7 Adjusting the break lining wear control 31 6 8 Replacing the incremental encoder 32 6 9 Replacing the motor 32 6 10...

Page 5: ...on and tips No hazard Warning General hazard Potential damage to system and injury to persons Warning Hazardous voltage levels Potential hazard Serious or fatal injury to persons Warning Hot surface P...

Page 6: ...he scope of application of the 9th Directive of the Ma chine and Product Safety Law 9 Verordnung zum Ger te und Produktsicherheitsgesetz and the Machinery Directive 2006 42 EC and is a machine part to...

Page 7: ...tions 2 2 Improper use OMS drives may not be operated in potentially explosive environments or corrosive atmos pheres The shoe brake with double circuit double acting expansion solenoid is designed fo...

Page 8: ...age Recurring checks and tests may not lead to excessive wear stresses or strains which could impair the operational safety of the elevator Periodic tests can be done with test weights and nominal spe...

Page 9: ...Incorrect installation and or improper operation of the system in particular with respect to the aforementioned improper procedures or changes or modifications made to the drive or its components irr...

Page 10: ...le for the safety of the system to carry out the necessary work and thereby recognise and avoid potential hazards Qualified personnel are defined in IEC 364 Please read these provided installation and...

Page 11: ...ation in position B1 observe the following Rope running direction downwards Observe the following for this installation variant The housing has 5 contact areas Ensure that all 5 contact areas lie even...

Page 12: ...s and nuts to ensure secure at tachment is recommended Bolts M 24 quality 12 9 Torque 800 Nm On delivery the traction sheave is not fitted to the elevator machine EC 2 25 Lift The traction sheave must...

Page 13: ...trouble free machine functionality and to comply with the EMV regulations all and any wiring must be shielded Ensure that ground loops are avoided when grounding the shielding Procedure 1 Motor Connec...

Page 14: ...unit b If the elevator machine is inaccessible then the magnet has two control modules each of which must be individually wired to check individual brake circuits see 3 2 3 b1 3 1 3 Mount and adjust...

Page 15: ...nstallation and operation of the emergency release The required emergency instructions that must be affixed and plainly visible in the vicinity of the emergency release are not described here Refer to...

Page 16: ...locking bolts until the outer and inner bars are approximately parallel to each other The inner bar is supported by the frame thus ensuring that the forces are equally dis tributed over all the ropes...

Page 17: ...t loads This has a favourable effect on component ageing induced by wear and tempera ture The gear oil filling is thus normally regarded as lifetime lubrication At medium ambient temperatures of appro...

Page 18: ...tory The A weighted emission sound pressure level LpA in dB A is measured at a distance of 1m from the machine surface in accordance with DIN EN ISO 11200 Measurement procedure The machine is operated...

Page 19: ...nal Rope clamp 4 5 Alternative configurations The following alternative components are also available for the elevator machines Gear ratios i 18 71 i 24 02 Suspension 4 1 2 1 1 1 Incremental encoder w...

Page 20: ...lation The German original shall prevail Page 16 of 50 Fig 5a Installation position B1 motor standing rope running direction downwards fixing below Fig 5b Installation position B1 motor standing rope...

Page 21: ...upport contact areas A D and 1 4 rope running direction horizontal fixing below with additional side support contact areas A D and 1 5 Adequate support must be provided for the machine in rope running...

Page 22: ...amage Should you find any damage resulting from transportation this must be documented in the presence of the forwarding agent Should the situation arise the drive may not be commissioned Upon leaving...

Page 23: ...ways use the appropriate lifting tackle to lift the elevator ma chine otherwise it may fall Only high strength eyebolts may be used to lift the gear unit The gear housing is equipped with threaded hol...

Page 24: ...ricated B Up to 18 months storage If specified in the order and if lengthy storage prior to installation is intended the elevator machine can be conserved in the OMS factory and packed in a moisture p...

Page 25: ...e components remove any light rust film on the brake drum by braking Turn the machine by hand to ensure the motor bearings are evenly lubricated If the machine is stiff and difficult to turn the motor...

Page 26: ...tallation inspection and maintenance in accordance with the applicable elevator regulations and standards 6 1 Recommended routine maintenance Action Maintenance schedule Source Check oil level Every 3...

Page 27: ...itch Faulty wiring Check electrical connections 6 3 Gear oil 6 3 1 Checking the oil level Check the oil level every time servicing is performed Use the oil dipstick to check the oil level Oil level mu...

Page 28: ...he gear unit The oil filling for installation in position B1 is approx 13 litres 2 Carefully open the oil drain plug 3 After all the oil has drained close the oil drain port tightly again 4 Fill new o...

Page 29: ...ustment proceed as described under 3 1 3 4 Secure the traction sheave against falling for example by using an appropriate rope sling and remove the M12 x 55 fixing bolts 5 Pull the traction sheave fro...

Page 30: ...Brake maintenance 6 5 1 Manual release lever To open the brake it s allowed to put an extension tube onto the manual release lever The maximum allowed length of the extension tube is 180mm The manual...

Page 31: ...hrust screws in the brake levers when performing routine elevator system maintenance a Clearance Clearance must always be greater than 1 0 mm At the latest when clearance reaches 1 mm readjust this im...

Page 32: ...int out Push the joint pin up with flat screw driver under the bolt head and pull it out Lift the lever out to the side and remove the washers at the same time Install the lever with the new brake lin...

Page 33: ...rews See 6 4 2 on check ing and adjusting clearance Check brake functionality before commissioning the elevator system If the preset braking torque does not correspond to operating conditions adjust i...

Page 34: ...riginal shall prevail Page 30 of 50 Fig 10 Check whether the solenoid opens the brake completely mechanically with the central release lever and electrically using the system controls Fig 11 External...

Page 35: ...uit is closed when the brake is open 6 7 Adjusting the break lining wear control Fig 13 The sensor for the brake lining wear is fitted in the external drill hole of the brake lever A spacing of 11mm 1...

Page 36: ...l data Note The motor surface can be hot danger of burns Remove the 4 fixing bolts on the motor base above the brake lever Lift the motor using the rope sling and eyebolts which can be screwed in to t...

Page 37: ...ase above the brake lever Mark the position of the handwheel in relation to the motor cover Lift the motor using a rope sling and eyebolts attached to the side of the motor until the claw coupling is...

Page 38: ...gear unit is not oil tight when fitted with the oil dipstick To disassemble the unit proceed as for commissioning but in the reverse order 7 2 Drive unit disposal Dispose of gear wheels shafts and rol...

Page 39: ...hnical data OMS elevator machine EC 2 25 Lift Dimension drawing OMS elevator machine EC 2 25 Lift Motor positioning of version B1 Electrical connections Technical releases Sheets 1 and 2 Please contac...

Page 40: ...g 4 1 2500kg 2 1 1600kg 1 1 Elevator car speed up to ca at suspen sion v 0 6 m s 1 6 m s 2 m s Motor only for operation with frequency converter Three phase induction motor 4 pole IP 54 motor protecti...

Page 41: ...ng OMS elevator machine EC 2 25 Lift Motor Configuration Version B1 Sheet 1 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 37 von 49 Dime...

Page 42: ...B Dimension drawing OMS elevator machine EC 2 25 Lift Motor positions Version B1 Sheet 2 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 3...

Page 43: ...APPENDIX B Dimension drawing OMS elevator machine EC 2 25 Lift Sheet 3 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Page 39 of 50...

Page 44: ...APPENDIX B Dimension drawing OMS elevator machine EC 2 25 Lift Sheet 4 Subject to technical alterations Status 09 2018 Seite 40 von 49...

Page 45: ...nd W2 Motor cable consisting of U1 V1 LW1 and PE connecting as follows U1 to U1 V1 to V1 W1 to W1 PE green yellow always first Attention For Fi operation the following must be observed You have to use...

Page 46: ...r extensions adapter Encoder output Sinus TTL HTL output Sin cos Square Square supply 5V 5V 8V to 30V 2 1 Encoder connections Sinus TTL HTL Output D SUB 15 pol plug View from the plug side Note Shield...

Page 47: ...034 0061 View from plug side PIN no Signal PIN no Signal 1 9 B 2 10 3 A 11 4 B 12 Supply 5 13 GND 6 14 R 7 15 R 8 A Case Shield A Channel 1 B Channel 2 R Refer enz PIN no Signal PIN no Signal 1 A 9 2...

Page 48: ...50 2 4 Adapter connections for Ziehl Abegg frequency converter l 0 25m D SUB 15 pol socket to D SUB 9 pol plug OMS Nr 3034 0102 View from plug side PIN no Signal PIN no Signal 1 A 9 2 A 10 3 Supply 1...

Page 49: ...to 9 open wires OMS Nr 3034 0127 PIN no Signal PIN no Signal 1 A 9 2 A 10 3 Supply 11 4 GND 12 Shield 5 B 13 6 B 14 7 N 15 8 N Case Shield A Channel 1 B Channel 2 N Refer enz PIN no Signal 1 Supply 2...

Page 50: ...rations Status 09 2018 This is a translation The German original shall prevail Seite 46 von 50 5 OMS braking solenoid mains connection Connection voltage 230V AC Nominal current 2 x 0 26A Parallel Con...

Page 51: ...2018 This is a translation The German original shall prevail Seite 47 von 50 Two piece traction sheave with flange connector material GG 25 ca 230HB Optional hardened guides 50HRC Standard traction sh...

Page 52: ...ides Dimensions Weight D in mm Z D C T kg K3 320 6 10 8 125 12 17 80 104 35 45 34 K4 400 5 6 8 10 112 17 80 104 35 45 40 K4 450 5 6 8 11 112 17 80 104 35 45 46 K5 500 6 8 11 112 17 80 104 35 45 52 K5...

Page 53: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 49 von 50...

Page 54: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 50 von 50...

Page 55: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 51 von 50...

Page 56: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 52 von 50...

Page 57: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 53 von 50...

Page 58: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 54 von 50...

Page 59: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 55 von 50...

Page 60: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 56 von 50...

Page 61: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 57 von 50...

Page 62: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 58 von 50...

Page 63: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 59 von 50...

Page 64: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 60 von 50...

Page 65: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 61 von 50...

Page 66: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 62 von 50...

Page 67: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 63 von 50...

Page 68: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 64 von 50...

Page 69: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 65 von 50...

Page 70: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 66 von 50...

Page 71: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 67 von 50...

Page 72: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 68 von 50...

Page 73: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 69 von 50...

Page 74: ...APPENDIX F EU Safety Data Sheet Kl bersynth GH 6 220 Subject to technical alterations Status 09 2018 This is a translation The German original shall prevail Seite 70 von 50...