Oneida Air Systems Dust Cobra, Owner'S Manual

Page 1: ...y slightly U S Patent 8 377 160 U S Patent 9 125 535 B2 U S Patent 8 377 160 U S Patent 9 125 535 B2 OWNER S MANUAL Dust Cobra Dust Collector Standard Industrial Vortex XCKM010000 XCKM013500 XCKM010000 IND XCKM013500 IND XCKM010000 VOR XCKM013500 VOR ...

Page 2: ......

Page 3: ...em Specifications 4 System Dimensions 6 System Contents 8 Industrial and Vortex Contents 10 Assembly Instructions 12 Vortex Assembly Instructions 19 Filter Pulse Bar Cleaning 22 Maintenance 23 Troubleshooting 24 Warranty Information 25 Recommended Accessories 26 Notes 28 ...

Page 4: ...cowling in place Unplug unit before removing motor head for service or filter cleaning 14 Dust can be flammable and explosive Some dust can be toxic or cause allergic reactions 15 Wire according to all applicable codes Improper wiring can cause electrocution or fire The motor must be properly grounded If permanently installed use individual branch circuit WARNING FIRE HAZARDS 1 Wood shaping and cu...

Page 5: ...l wood shops b Additional information on portable extinguishers can be found in NFPA 10 Standard for Portable Fire Extinguishers 9 Be especially careful with sanding units They can produce concentrations of dust in the combustible range Make certain enough air volume is at the suction point to capture all the particulate generated 10 This high air volume will dilute the mixture below the lower lim...

Page 6: ...Standard Silencer Filter 73 dBA 10 ft CARTRIDGE FILTER FilterType GORE Cleanstream HEPA Filters Filter Rating 99 97 filtration efficiency at 0 3 microns µm PulseType Manual Internal Rapid Pulse Filter Cleaner System Pulse Interval 30 Minutes or as needed based on the situation SYSTEM DIMENSIONS AND CONSTRUCTION Cyclone Body Industrial Static Conductive Resin Inlet Size 2 5 O D 2 25 I D Inlet Dimen...

Page 7: ...ING This motor can expose you to chemicals including carbon black which is known to the State of California to cause cancer For more information go to www P65Warnings ca gov Keep the Certificate of Compliance on hand while doing lead remediation ...

Page 8: ... Drum Note Drum Dolly adds 4 25 108 mm to height Larger casters add 1 2 25 mm to height Nominal dimensions shown Dimensions subject to slight variations in manufacturing 53 1 2 1359 mm 31 1 4 794 mm to center of inlet 53 5 1359 mm 18 25 464 mm 16 5 419 mm ...

Page 9: ...ions subject to slight variations in manufacturing System Dimensions with 35 Gallon Drum 59 1 4 1505 mm 37 940 mm to center of inlet 37 939 8 mm 22 559 mm 22 1 4 565 mm Note Drum Dolly adds 4 25 108 mm to height Larger casters add 1 2 25 mm to height ...

Page 10: ...1205 VelcroTie Straps 1 F15 RHS000000 Vacuum Hose Storage Strap 1 F16 AFJ051602 5 16 18 x 2 J Bolt 2 F17 AFT155175 5 16 Whiz Lock Nut 2 F18 RHS000010 Filter Retainer Strap 1 ID Part number Part description Qty F19 AFS501032 10 Phillips Drive Pan Head Screw 2 F20 AFW200000 10Washer 2 F21 AFT901032 10 32 Nylock Nut 2 F22 AXD000006 1 HookTape 16 ft F23 AXD000007 1 LoopTape 16 ft F24 AFL001205 Motor A...

Page 11: ... Dust Sentry mount options F10 F12 F8 F7 Handle Pack Strut Pack Filter Hardware Dust Sentry Hardware Motor Attachment Bag Hold Down Kit Cyclone Hardware Kit F11 F13 F15 F14 F29 F33 F34 F35 F30 F31 F32 F33 F32 Bag Hold Down Kit F39 F38 F37 F37 F41 F24 F25 F26 F27 F28 F19 F20 F21 F22 F23 E ...

Page 12: ...H VOR SYSTEMS R AXD900001 2 X 50 Hose with Molded Cuffs 1 S VSKCSZ000B Vortex Sander Cyclone Kit 1 S1 VSFSHZ000A Sander Cyclone HEPA Filter 1 S2 VXCSXZ000B MoldedVortex Barrel 1 ID Part number Part description Qty S3 VRS080113 Clear Polycarbonate Cone Assembly 1 S4 AHX000011 Vortex Sander Hardware kit 1 S4A AFT000001 5 16 18Thumb Nut 2 S4B AFW000150 Rubber Spacer 2 S4C YSS000011 11 Threaded Rod 2 ...

Page 13: ...11 oneida air com Industrial and Vortex Contents Continued S1 K1 M S3 S2 P O S R S4A S4B S4C S4D S4E S4F S4G S4H S4J L K2 K4 K5 K3 N Q Cobra Strap Pack ...

Page 14: ...tex VOR kit install Drum Dolly K per included instructions Molded Drum Dolly Instructions Note Larger 3 Casters N are included with IND and VOR Kits to replace the 2 Casters packaged with the Drum Dolly L 2 Pull the left and right ends of the Webbing Handle F6 through loop 1 of the Handle Plate F1 Then thread up through loop 2 and into loop 3 FIG 2a Tuck the excess behind the Handle Plate F1 so th...

Page 15: ...asher F10 two Flat Washers F11 and fasten with a Whiz Lock Nut F12 as shown in FIG 4 Install Thumb Nut F13 onto one of the Struts F7 Note This Thumb Nut F13 will be used to secure the Vacuum Hose Storage Strap F15 to the system 5 Align the Cobra Gasket F37 along the bottom flange of the Cone Assembly B Align the Drum Lid E with the Cobra Gasket F37 three Struts F7 and Cone Assembly holes as shown ...

Page 16: ...r Washer F10 and a Whiz Lock Nut F12 as shown in FIG 6 FIG 6 F37 F39 F39 F38 F12 F11 F11 F8 F10 7 Turn Cone Assembly B right side up and secure Nylon Elbow F28 into upper drilled hole with Rubber O Ring F33 Nylon Washer F32 and the Nut included on the Nylon Elbow F28 FIG 7a Install Bag Hold Down Kit into pre drilled hole located on the Drum D FIG 7b Refer to the Quick Disconnect Installation Sheet...

Page 17: ...w Latches F24 to Cone Assembly B with Pan Head Screws F25 and Nylock Nuts F26 FIG 9 10 Screw two Whiz Lock Nuts F17 up the shaft of two J Bolts F16 Then screw J Bolts F16 onto the motor plate with the J Bolts F16 pointing out as shown in FIG 10a Note When properly installed the distance between the motor plate and the top of the 5 16 18 x 2 J bolt is 1 11 16 FIG 10b Install Filter Retainer Strap F...

Page 18: ... place yet not so tight as to pull down and damage the filter Be careful not to crush the flame arrestor mesh 12 Align the two retaining studs on the bottom of the Motor Assembly A with the two notches on the Cone Assembly B FIG 12a and fasten these components together with Draw Latches F24 on either side FIG 12b Note Clean HEPA filtered air will exit from the Motor Assembly during operation to ai...

Page 19: ...ure that the Liner Bag F41 is smoothly laid over the edge of the Drum i e no folds or bunches before fastening the drum shut with the Drum Lid Clamp 15 Install the Clear Vinyl Tubing F36 onto the Nylon Elbow F28 on the Cone B with the Nylon Elbow F29 on the Drum D FIG 15 Note Push tubing onto elbows until the connection is firm and tight If you did not purchase the Industrial Unit IND your install...

Page 20: ... the Dust Sentry M to the connecting adapter found on the Motor Assembly A FIG 16 Note You may mount the Dust Sentry M in an alternate location that works best for your setup 17 Install Tether Strap Plate K4 with Hex Head Bolt K2 and Square Nut K3 in the front of the Molded Drum Dolly L FIG 17 18 Use one of the Ladder Lock Sliders K5 to secure one end of the Tether Strap K1 to the Tether Strap Pla...

Page 21: ... over tighten the nuts These nuts are only meant to keep the rod from unscrewing during use 21 Place the HEPA Filter S1 over the Threaded Rods S4C with the gasket side facing down FIG 21a The Rods should pass through the holes in the tabs of the bottom of the Filter and through the holes in the top of the Filter and the Filter should align snugly with the top of the Vortex Barrel FIG 21b 1 FIG 20b...

Page 22: ... sander or onto the purchased handle The top of the Rubber Coupling should be level with the top of the dust pipe Secure it in place using one of the Rubber Coupling Hose Clamps S4F FIG 24a 25 Secure the inlet of the Vortex Barrel S2 onto the dust pipe of your floor sander or purchased handle by sliding the open end of the Vortex Barrel Inlet Elbow in between the dust pipe or your purchased handle...

Page 23: ...inued FIG 27 FIG 26 26 Secure Hose R in place onto elbow of the Vortex Sander Cyclone S3 with one Turn Key Hose Clamp R4H FIG 26 27 Connect other end of Hose R to Cobra s inlet and secure with 1 2 Turn Key Hose Clamp S4H FIG 27 Installation is complete ...

Page 24: ...tem s fan blower to come to a complete stop a Dust blowing out could indicate that dust was dropped into motor inlet while taking off filter b Vacuum filter s outside before removing it to clean 3 Remove filter from the system The filter can be easily cleaned by placing it into a plastic bag lightly tapping the filter onto the floor Dirt and debris will fall away from the filter For a more thoroug...

Page 25: ...t during the drying process 5 Ensure that all moisture is gone and there are no leaks prior to install Re install the filter and run the collector 10 15 minutes without collecting any dust Emptying the Drum When first using the Dust Cobra dust collector check the drum regularly to get an idea of how often it needs to be emptied If the drum becomes overfilled the dust will be sucked into the collec...

Page 26: ...tem and filter issues 1 Check for air leaks between cyclone and dust drum Cyclone and dust drum must be air tight Even small leaks will cause poor pre separation in the cyclone 2 Check gasket between motor assembly and cone assembly 3 Be sure that your filter is clean and free of damage to the membrane 4 Check to make sure filter is in good condition with no cracks or tears or interruptions in the...

Page 27: ... effort to achieve better quality products SAFETY WARNING PLEASE READ Before Purchasing or Installing a dust collection system the buyer is cautioned to do so in accordance with prescribed Federal State Local OSHA NFPA and any other applicable codes or regulations relating to the type of dust s you are collecting SOME TYPES OF DUST UNDER CERTAIN CONDITIONS HAVE THE POTENTIAL TO BE EXPLOSIVE Oneida...

Page 28: ...ps or other sharp debris 22 x 22 x 55 Dust Sentry Bin Level Indicator AXB999110B User controlled fill level can be adjusted for distances 1 to 20 from the lid High intensity strobe light can be mounted on the wall on the drum on your system etc Low voltage works on standard 110V power Universal Drum Dolly SDD990000 Fits nearly any cylindrical waste bin sold by Oneida Air Systems Includes five 2 no...

Page 29: ... Removal Tool AXS001160B Reinforced steel construction with enamel painted exterior for long lasting durability Designed for use with dry waste only Includes locking lever ring clamp lid sold separately 2 5 x 25 CleanShop Vacuum Hose Kit ASK000000 Complete hose accessory kit for general shop cleanup Includes 25 reinforced vacuum hose with smooth inner wall for minimal air resistance Accessory kit ...

Page 30: ...28 Oneida Air Systems Notes ...

Page 31: ......

Page 32: ...f where you purchased your system if you have any questions or issues with missing damaged parts please call Oneida Air Systems first to let us help resolve your problem We fully stand behind the quality of our products and place the utmost value on the satisfaction of our customers We want to do everything possible to make your purchase and experience with Oneida Air Systems a good one ...