Oneida Air Systems Dust Gorilla Pro, Owner'S Manual

Page 1: ...earance may vary slightly U S Patent 8491685 U S Patent 9370740 U S Patent 8514090 U S Patent 8496719 U S Patent 7247180 OWNER S MANUAL Dust Gorilla Pro Dust Collector with SMART Boost 3 HP 5 HP XGK030035 XGK030055 XGK050035 XGK050055 ...

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Page 3: ...Specifications for 3 HP 4 System Specifications for 5 HP 5 System Dimensions for 35 Gallon Drum 6 System Dimensions for 55 Gallon Drum 7 System Contents 8 Assembly Instructions 10 Maintenance 18 Troubleshooting 19 Recommended Accessories 20 Warranty Information 22 Notes 23 ...

Page 4: ... 0 17 of an inch in certain concentration ranges when ignited can deflagrate burn quickly An ignition source such as a spark or ember can ignite a dust mixture resulting in an expanding flame front which can cause an explosion if tightly contained A disturbance that raises a cloud of accumulated fine dust can raise additional dust clouds which can cause a series of explosions that can level an ent...

Page 5: ...information on portable extinguishers can be found in NFPA 10 Standard for Portable Fire Extinguishers 11 Be especially careful with sanding units They can produce concentrations of dust in the combustible range Make certain enough air volume is at the suction point to capture all the particulate generated 12 This high air volume will dilute the mixture below the lower limit of flammability Be car...

Page 6: ...3 HP 15 17 5A On Off Switch Remote Starter with Push button On Off Switch and RF Keyfob Power Cord 10 ft Power Connector Wire Recommended Circuit Size 30A Sound Emission With Stacking Sound Filter 80 82 dBA 10 ft IMPELLER Size 15 Material Single piece backward inclined non sparking non ferrous CARTRIDGE FILTER Filter MediaType G E H12 HEPA Filter Efficiency 99 97 0 3 microns Filter Surface Area 11...

Page 7: ...LA 5 HP 18 23A On Off Switch Remote Starter with Push button On Off Switch and RF Keyfob Power Cord 10 ft Power Connector Wire Recommended Circuit Size 30A Sound Emission With Stacking Sound Filter 80 82 dBA 10 ft IMPELLER Size 15 Material Single piece backward inclined non sparking non ferrous CARTRIDGE FILTER Filter MediaType G E H12 HEPA Filter Efficiency 99 97 0 3 microns Filter Surface Area 1...

Page 8: ...5 gallon drum Dimensions subject to slight variations in manufacturing System Dimensions for 35 Gallon Drum Top View 94 2 388 mm 18 457 mm 48 219 mm 75 5 1918 mm 30 762 mm 27 686 mm 30 762 mm 8 203 mm 36 914 mm 16 406 mm 56 1 422 mm 66 5 1 689 mm 25 635 mm ...

Page 9: ...allon drum Dimensions subject to slight variations in manufacturing System Dimensions for 55 Gallon Drum Top View 106 2 692 mm 18 457 mm 48 219 mm 87 5 2 223 mm 30 762 mm 36 914 mm 16 406 mm 68 1 727 mm 78 5 1 994 mm 37 940 mm 8 203 mm 27 686 mm 30 762 mm ...

Page 10: ...rdware Kit 1 J5A AFJ051602 5 16 18 x 2 J Bolt 8 J5B AFT000001 5 16 18 Thumb Nut 8 J5C AFB516125 5 16 18 x 1 25 Bolt 9 J5D AFW180000 5 16 Flat Washer 9 J5E AFT155175 5 16 18 Whiz Lock Nut 9 ID Part number Part description Qty K AHX000001A SMART Gorilla Hardware Kit 1 K1 RGZ000000 Neoprene Foam Gasket Roll 25 ft K2 AFT051618 5 16 18 U Spring Nut 8 K3 AFW180000 5 16 Flat Washer 40 K4 AFB155155 5 16 1...

Page 11: ...neida air com System Contents Continued A B D H I J1 G E F C J2 J3 J4 J5A J5B J5A J5B K2 J5C J5D J5E K7 K4 K3 K4 K3 N L K5 K3 K6 K1 K8 K9 K10 K11 K12 K13 Note Sent out attached to the Motor Assembly A O P ...

Page 12: ... so that the molded UP text is visible and facing towards you Push the U Spring Nuts K2 onto each of the holes lining the inside circle of the Fan Housing making sure that the U Spring Nuts align into the bolt holes of the housing FIG 1 Note Make Sure the U Spring Nut K2 is pushed all the way on by checking that the bolt holes are in alignment with the clip holes and installed in the correct orien...

Page 13: ...outside the bolt holes and not covering up the U Spring Clips K2 FIG 2d e Apply to the Filter Plate J2 it may partially cover the bolt holes Make sure that there is enough room for the bolts to push through FIG 2e Note Dust collection systems cannot operate effectively if there isn t a complete seal There must be NO air leaks 2 To assemble the supplied support system e g stand or wall bracket refe...

Page 14: ...re both components to the stand using twelve Hex Head Bolts K5 and twenty four 5 16 Flat Washers K3 and twelve Whiz Lock Nuts K6 FIG 4b Note Tighten firmly but do not over compress the gasket Assembly Instructions Continued FIG 4a Lift the Cone D onto the stand making sure to align the Cone s flange holes with those on the stand FIG 3 4 FIG 3 FIG 4b C K5 K3 K6 B ...

Page 15: ...ing B using eight Flange Bolts K3 Note Tighten firmly but do not over compress the gasket 7 Assembly Instructions Continued UP Lift the Fan Housing B onto the Barrel C making sure it is oriented so that the molded UP text is visible Align the housing s holes with the holes in the barrel and keep in mind the direction you want your outlet to face FIG 5 Secure the Fan Housing B onto the Barrel C usi...

Page 16: ...ngular shaft on the Bolt J5B must push through the holes on the Filter Plate J2 8 Assembly Instructions Continued FIG 8 Secure the Filter Plenum Elbow J1 to the outlet on the Fan Housing B using five Hex Head Bolts 3 8 16 x 1 K8 twelve 3 8 Flat Washers K10 and five Whiz Lock Nuts K11 Leave bottom left and bottom right holes empty for step 10 Note The Plenum Elbow should be oriented so that the sup...

Page 17: ...h four J Bolts J5A and four Thumb Nuts J5B as in FIG 12 14 11 Install other end of the Support Brace L to the flange of the Barrel C using the hardware installed in Step 5 Note The hardware removed will depend on your outlet s orientation FIG 11 FIG 12 To install the Stacking Sound Filter N refer to the included instruction sheet Stacking Sound Filter Sheet ZBI131816 13 FIG 10 ...

Page 18: ... clear lining and reinforcing wire Note Be careful to only remove 0 5 at a time so as not to over trim 16 Attach Hose F to the Cone s D discharge and secure it in place with the Clamp Band E Note The hose is a snug fit Pull ends up little by little to work the hose onto the cyclone s discharge Pliers can be used to grab the reinforcing wire and aid in pulling the hose over the opening 14 Assembly ...

Page 19: ...16 gauge copper stranded wire and connect with wire nuts 17 To ground the drum attach the 14 Grounding Cable K7 start a small hole in bottom of cone D above the Flex Hose F and on the top of the dust drum s Lid G then attach the wire with the included 3 8 Self tapping Screws K10 Note If you need to extend the wire you can use any 16 gauge copper stranded wire and connect with wire nuts 18 To insta...

Page 20: ...ns their 2 pole motors 3 600 RPM are to be lubricated every 5 500 hours Refer to the Table below to determine if your motor s Lubrication Interval must be adjusted For example a system operating in a moderately corrosive area with an ambient temperature of 109 F 43 C would qualify as the Severe service condition and should instead be lubricated every 2 750 hours A right angled grease coupler will ...

Page 21: ...stic compound as a sealant 3 Check for air leaks between collector and dust drum 4 Close all unused blast gates at your woodworking machines 5 Check for a restricted pipe too small a hood port or too small a branch line 6 Be sure that your filter is clean Filter Clogging Large Chips Clogging the Filter 1 Check for a leak in the dust bin flex coupling or lid Check for split or torn flex coupling 2 ...

Page 22: ...32 Tall for 55 Gallon 35 55 Gallon Heavy Duty Plastic Liner Bag VAB251555 Lines the inside of large 35 to 55 gallon containers for fast and simple waste disposal Heavy thickness protects against tearing from wood chips or other sharp debris 22 x 22 x 55 13 x 39 Spunbond Filter FCS183900 Specially designed for high airflow performance with minimal pressure drop Durable polyester pleating material w...

Page 23: ...xtension Kit STZ212301 Industrial grade cold rolled steel components with powder coat finish Helpful to line up with an existing ductwork line Required for use of 55 gallon drums and or with the Universal Drum Dolly 55 Gallon Steel Drum Kit 9 Inlet SEK550901 Reinforced steel construction with enamel painted exterior for long lasting durability Includes reinforced steel drum with painted exterior l...

Page 24: ...n an effort to achieve better quality products SAFETY WARNING PLEASE READ Before Purchasing or Installing a dust collection system the buyer is cautioned to do so in accordance with prescribed Federal State Local OSHA NFPA and any other applicable codes or regulations relating to the type of dust s you are collecting SOME TYPES OF DUST UNDER CERTAIN CONDITIONS HAVE THE POTENTIAL TO BE EXPLOSIVE On...

Page 25: ...23 oneida air com Notes ...

Page 26: ...less of where you purchased your system if you have any questions or issues with missing damaged parts please call Oneida Air Systems first to let us help resolve your problem We fully stand behind the quality of our product and place the utmost value on our customer s opinion We want to do everything possible to make your purchase and experience with Oneida Air Systems a good one ...