Online Power Protector 3, User Manual

Page 1: ...Price 50 00 Protector 3 Three Phase Uninterruptible Power System 10 62 5 kVA User Manual Installation Operation Maintenance Doc 6002 1874 Rev B 50 00 ...

Page 2: ...RY OF OPERATION 2 9 2 6 OUTPUT LOADS 2 10 2 7 OPTIONS See more detail on Section 6 2 10 SECTION 3 INSTALLATION 3 1 3 1 SITE PLANNING AND PREPARATION 3 1 Table 3 A Site Planning Specifications 3 1 Illustration 3 1 Cable Access and Mounting 3 2 3 2 EQUIPMENT UNPACKING 3 3 Illustration 3 2 Fork lifting 3 3 3 3 UNIT INSTALLATION 3 4 Illustration 3 3 Protector Customer s Connection 3 5 3 4 REMOTE SIGNA...

Page 3: ... Power Flow Mimic 6 8 6 18 GLOBAL MONITORING SYSTEM 6 9 6 18 1 Local on UPS Event Log 6 9 Illustration 6 4 Logged Events 6 9 Illustration 6 5 Status Screen 6 9 Illustration 6 6 System Info 6 10 6 18 2 Local on UPS Aux CBs Trip Monitor with Event Log 6 10 Illustration 6 7 Auxiliary CB Trip 6 10 6 18 3 Local on PC via RS 232 6 11 Illustration 6 8 Sample PC Screen 6 11 6 18 4 Local on PC via RS 485 6...

Page 4: ...duction Release B Jan 19 2009 Production Release LIST OF EFFECTIVE PAGES PAGE REV PAGE REV PAGE REV PAGE REV PAGE REV Title Page B a to e B 1 1 to 1 4 B 2 1 to 2 10 B 3 1 to 3 7 B 4 1 to 4 5 B 5 1 to 5 6 B 6 1 to 6 14 B A 1 to A 3 B B 1 to B 5 B C 1 to C 2 B D 1 to D 1 B E 1 to E 24 B ...

Page 5: ...f the receipt of this document the recipient agrees not to copy any of its contents nor to disclose them to or allow them to be used by any person not currently an OnLine Power employee or an employee of the recipient having a need to know without the express written consent of OnLine Power and further agrees to surrender this document to OnLine Power when the reason for its receipt has terminated...

Page 6: ...mprehensive and easy to use The new format of our user manual is the result of ideas and inputs from customers like you who have taken an active interest in our continued success We invite and appreciate your feedback on our products and documentation via e mail fax mail or telephone HEADQUARTERS OnLine Power 5701 Smith Street Commerce CA 90040 SALES Phone 800 227 8899 FAX No 323 721 5017 E mail s...

Page 7: ... 800 797 7782 Please have the following information from your unit s nameplate available to speed assistance Serial Number kVA Power Rating Input Voltage Output Voltage Manufacturer Date Danger READ THIS MANUAL IN ITS ENTIRETY BEFORE PERFORMING THE INSTALLATION START UP OPERATION OR MAINTENANCE OF THE UPS Uninterruptible Power System OR BATTERY SYSTEMS FAILURE TO DO SO COULD RESULT IN ELECTROCUTIO...

Page 8: ...ST LIFT AND BALANCE THE CABINETS BEFORE MOVING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES THE BOTTOM STRUCTURE WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COMPLETELY UNDERNEATH THE UNIT Danger OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING INSTALLATION OR SERVICE OF THE UPS OR BATTERIES EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION THE DANGER OF ELECTROCUTION MAY STILL BE...

Page 9: ...NPUT POWER OFF AND THE BATTERY DISCONNECTED HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER CIRCUITS SHOULD DISCHARGE WITHIN 30 SECONDS HOWEVER POWER CIRCUIT FAILURES CAN OCCUR SO YOU SHOULD ALWAYS ASSUME THAT HIGH VOLTAGE MIGHT STILL EXIST AFTER SHUTDOWN VERIFY THAT POWER IS OFF USING AC AND DC VOLTMETERS BEFORE MAKING CONTACT Danger IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT ONLY CARBON DIOX...

Page 10: ...IOR TO CONNECTING OR DISCONNECTING BATTERY TERMINALS 6 DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED IF SO REMOVE THE SOURCE OF THE GROUND CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK THE LIKELIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE 7 LEAD ACID BATTERIES CAN PRESENT A RISK OF FIRE BECAUSE THEY GENERATE HYDRO...

Page 11: ...n of input power the Protector 3 automatically resumes normal operation and immediately begins to recharge the batteries The Protector 3 has an internal bypass circuit which maintains the power to the load in case of internal UPS failure The Protector 3 provides comprehensive monitoring capabilities In addition to the LCD display it provides five dry relay contacts for remote monitoring capabiliti...

Page 12: ... Missed deadlines especially during batch processing Loss of real time transaction processing Loss of employee productivity It offers significant advantages over other alternatives The convection cooled OnLine PWM inverter system is virtually silent and can be installed anywhere On line PWM technology provides switchover from utility to battery power without any interruption The Protector 3 is des...

Page 13: ...phic failure the complete Heat Sink Assembly is easily replaceable using only a screwdriver The Power Board also contains the housekeeping power supplies and drivers for the IGBTs The entire assembly provides the landing place for all internal input output DC cables and metering devices for control and monitoring of the unit input and output currents 2 3 5 Control Board Illustration 2 2 Item 10 Th...

Page 14: ...ass Switch Illustration 2 2 Item 28 The MBS Maintenance Bypass Switch removes the UPS from the power grid providing utility input directly to the load in case of a problem with the UPS 2 3 10 Battery Bank located in External Battery Cabinet s The battery bank consists of sealed maintenance free batteries The batteries provide emergency power during power outages The battery bank includes a breaker...

Page 15: ... to remove heat sink assembly TB4 14 Control Power Transformer T2A 15 Fan Fuse F3 F6 16 IGBT Heat Sink Assembly 17 Control Fuses F2 F1 18 Heat Sink Bypass SCR 19 Fan s B1 B6 20 Input Contactor K1 21 Ground Terminal 22 Input Breaker CB1 23 Battery Breaker CB2 24 Output Breaker CB3 25 Output Distribution Breakers Optional 26 Neutral Bus 27 Customer Input Output Connection Terminal Blocks 28 Maintena...

Page 16: ...4 5 Battery charger The battery charger converts AC power into regulated DC power to re charge and to maintain the charge on the battery bank The charger is fully automatic with a current tapering feature so that battery damage will be prevented in case of a charger malfunction or increased battery temperature The charger is sized to maintain a full charge even when the input voltage is at the low...

Page 17: ...hen the inverter fails or PM is required This MBS will transfer the input power directly to critical load Before switching the MBS to maintenance position first turn on S1 toggle switch then switch to maintenance MAN position Refer to the operation label on the unit After repair or PM the MBS can be switched to UPS position First turn off S1 toggle switch then switch MBS to UPS AUTO position INPUT...

Page 18: ...tall OUTPUT STATIC SWITCH CIRCUIT BREAKER 1 2 3 4 1 2 3 4 TB10 INPUT XFMR 1 2 3 4 TB11 INPUT MAINT BYPASS SWITCH OUTPUT POWER 3 PHASE INVERTER STATIC SWITCH CONTACTOR 1 Optional External WYE XFMR when the reserve is 3 wire Delta input OUTPUT XFMR 1 N Batt Cab 1 Batt Cab 2 Batt Cab 3 Batt Cab 4 Batt Cab 5 BATTERY CIRCUIT BATTERY CABINET ILLUSTRATION 2 5 FUNCTIONAL BLOCK DIAGRAM FOR DUAL DELTA INPUT...

Page 19: ...ATIC SWITCH CIRCUIT BREAKER AUX OUTPUT CBs TB10 INPUT XFMR INPUT POWER 3 PHASE 1 2 3 4 TB11 INPUT MAINT BYPASS SWITCH OUTPUT POWER 3 PHASE RESERVE INPUT POWER SOURCE 3 INVERTER STATIC SWITCH CONTACTOR 1 Use for different Input and Output Voltage unit 2 Reserve input voltage must be same as UPS output voltage 3 1 2 OUTPUT XFMR N N N Batt Cab 1 Batt Cab 2 Batt Cab 3 Batt Cab 4 Batt Cab 5 ILLUSTRATIO...

Page 20: ...arger is turned off and the battery bank becomes a DC supply source to the inverter circuit maintaining an uninterrupted AC supply to the protected load The LCD screen will display a UPS PROBLEM message When the facility power returns stabilizes and is in phase with the backup power the system controller closes the input contactor and the system returns to NORMAL If the battery voltage drops below...

Page 21: ... loads previously discussed Contact your OnLine Power dealer or the factory directly if you have any questions about powering unusual loads from your Protector 3 2 7 OPTIONS See section 6 for details The following options are available with the Protector 3 Normally ON output CB s Normally OFF output CB s Auxiliary Output Circuit Breaker Various size type and quantity of output distribution breaker...

Page 22: ...which meets the following conditions AMBIENT TEMPERATURE 20 C to 68 C RELATIVE HUMIDITY 0 to 95 non condensing NOTE System should be stored in its original packaging 3 1 3 Location Considerations Illustration 3 1 Site Planning Specifications Refer to details in Table A 3 KVA INPUT OUTPUT VOLTAGE MODEL NUMBER 0 8 Power Factor CABINET SIZE W X H X D BATTERY VOLTAGE 10 208Y 120 208Y 120 PT010B0500T3 ...

Page 23: ...e top and sides of the cabinet Refer to Illustration 3 2 34 75 31 87 34 37 2 3 1 25 1 5 5 CABLE ENTRY 3 4 1 1 5 2 CONDUIT 14 39 68 2 2 12 CABLE ENTRY 18 46 3 25 8 00 4 50 11 00 46 3 25 CABLE ENTRY 3 4 1 1 5 2 CONDUIT CABLE ENTRY 3 4 1 1 5 2 CONDUIT FRONT VIEW BOTTOM VIEW RIGHT SIDE VIEW LEFT SIDE VIEW TOP VIEW Forklifting Slot Floor Mounting Holes ILLUSTRATION 3 1 CABLE ACCESS AND MOUNTING Caution...

Page 24: ...sides of the unit The Protector 3 consists of one electronics and one or more battery cabinets Before unpacking the equipment inspect the exterior the shipping container and the equipment itself for damage that may have occurred during transit If the shipping container or equipment itself shows evidence of damage note the damage on the receiving document before signing for receipt of the equipment...

Page 25: ...that are to be used 3 Measure the locations for the conduits on the conduit knockouts 4 Punch holes in the conduit knockouts for the conduits 5 Anchor the Protector to the mounting pad at the four 4 mounting locations Shwon on illustration 3 1 6 Anchor the conduits to the conduit knockouts If equipment is not ready for normal operation it must be protected from dust to prevent damage to equipment ...

Page 26: ...al or Ground for Delta connection Please refer to the functional diagram for Dual Input Power System Illustration 2 4 4 Connect the output wires to the output terminal block TB12 Five 5 wires total Phase A Phase B Phase C neutral and ground 5 Connect the battery wires from external battery cabinet if provided to battery terminal block TB6 three 3 wires total for and Ground This concludes the elect...

Page 27: ...ttery operation and the batteries approach inadmissible discharge status BYPASS ON N O contact that closes when the unit transfers the load to static by pass SUMMARY ALARM N O contact that closes when the unit has any one of the following alarm conditions internal failure system overheat battery undervoltage 3 4 1 Dry relay contacts for remote signaling are provided via connector P2 on Control Boa...

Page 28: ...es matching sequence numbers used should be purchased to set up a string If the UPS is stored in its original packaging unpack UPS using unpacking procedures outlined in Equipment Unpacking Section 3 2 If the UPS is not connected to a source of power first connect the UPS to an appropriate power source using the procedures in Unit Installation Section 3 3 Then recharge batteries as follows 1 Unloc...

Page 29: ...circuit breaker and contact OnLine Power at 800 797 7782 for technical assistance Also use this number for any other questions or additional information The main input power and reserve input power should be available at the same time when dual input power sources are used 4 1 3 Apply input power to the Protector Input Circuit Breaker remains open Verify that the voltage measured on the input circ...

Page 30: ...itch To place the Protector in battery operation simulate loss of input power press and hold yellow Inverter Test Push Button With Push Button in the hold position the Protector should be running on its internal batteries Verify that the LCD panel displays is as below where xx is the kVA of this unit UPS NORMAL xx kVA INPUT BAD CHRGR ON BATTERY OK DC OK ON INVERTER OUT OK Line 1 Line 2 Line 3 Line...

Page 31: ... Toll Free 800 PWR SRVC in North America Replacement parts must be replaced by qualified factory trained service personnel only Circuit boards and IGBTs contain ESDS ElectroStatic Discharge Susecptable components Handle and package ESDS devices in accordance with JEDEC standard JESD625 A Use a grounded ESD wrist strap when handling the devices and circuit boards Always package components and circu...

Page 32: ... 5 Loosen 3 Phillips head screws at front holding heat sink bracket Pull the complete assembly forward and up Remove it from tray gently making sure that no cables or wires are catching See illustration 4 1 6 Install the new assembly in the reverse order Note that the rear bracket attached to the heat sink slides under the bracket secured on to the back panel Slide the assembly back and reinstall ...

Page 33: ...2 5 1 DC Choke L4 6 1 The Frequency Noise Filter Capacitors for output Power C11 C12 C13 7 1 Control Board A2 8 1 LCD Display Board A5 9 1 Input Contactor K1 10 1 SCR Driver 11 1 Control Power Transformer T2 12 1 Control Transformer Fuse F4 5 13 1 Fan Fuse F11 14 14 1 Heat Sink Assembly HS1 15 1 Fan s B1 9 16 1 NL1 NEON LIGHT NL1 17 1 Input Breaker CB1 18 1 Output Breaker CB3 ...

Page 34: ...ED PERSONNEL SHOULD ATTEMPT TO INSTALL OR REPAIR THE UPS OR ITS BATTERY SYSTEM IMPROPER INSTALLATION HAS PROVEN TO BE THE SINGLE MOST SIGNIFICANT CAUSE OF START UP PROBLEMS SERVICE PERSONNEL SHOULD WEAR INSULATING SHOES FOR ISOLATION FROM DIRECT CONTACT WITH THE FLOOR EARTH GROUND AND SHOULD MAKE USE OF RUBBER MATS WHEN PERFORMING MAINTENANCE ON ANY PORTION OF THE UNIT WHILE IT IS UNDER POWER HIGH...

Page 35: ... WITH HIGH VOLTAGES ONLY TEST EQUIPMENT DESIGNED FOR TROUBLESHOOTING HIGH VOLTAGES SHOULD BE USED PARTICULARLY FOR OSCILLOSCOPES AND PROBES ALWAYS CHECK WITH AN AC AND DC VOLTMETER TO ENSURE SAFETY BEFORE INITIATING CONTACT OR USING TOOLS EVEN WHEN THE POWER IS OFF DANGEROUSLY HIGH POTENTIAL VOLTAGES MAY EXIST AT CAPACITOR BANKS ALWAYS OBSERVE BATTERY PRECAUTIONS WHEN OPERATING NEAR ANY BATTERIES ...

Page 36: ...ting Guide Record information on the LCD Display to relay to OnLine Power Customer Service and Support 2 Call OnLine Power Customer Support at 1 800 797 7782 or 1 800 PWR SRVC 5 4 PREVENTATIVE MAINTENANCE UPS Operator Maintenance consists of the basic tasks listed in this section Other maintenance functions require OnLine Power Service personnel 5 4 1 Maintaining an Operator s Log Careful record k...

Page 37: ...VC Danger THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES IT IS ELECTRICALLY CONDUCTIVE AND CORROSIVE WEAR FULL EYE AND HAND PROTECTION ALONG WITH PROTECTIVE CLOTHING IF THE ELECTROLYTE CONTACTS THE SKIN WASH IT OFF IMMEDIATELY WITH WATER IF ELECTROLYE CONTACTS THE EYES FLUSH THOROUGHLY AND IMMEDIATELY WITH WATER SEEK IMMEDIATE MEDICAL ATTENTION SPILLED ELEC...

Page 38: ...ng on or around batteries Remove watches rings necklaces or other metal objects Use only tools with insulated handles Wear rubber insulating gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Verify that battery cabinets are properly grounded Lead acid batteries can present a risk of fire because th...

Page 39: ...l located at the lower front of the battery shelf Pull the battery forward to access the battery connections Disconnect the cables connected to the battery Once disconnected insulate the cables to prevent accidental shorts Use a protective boot or electrical tape Before replacing the battery connections you must clean and re torque the connection hardware OnLine Power Customer Service Personnel mu...

Page 40: ...uit Breakers in Panel Board 9100 1372 01 03 10 Input Current Harmonic Filter 9100 1373 01 04 5 Input Current Harmonic Filter See page 6 9 Higher KAIC Norm ON OFF Output Circuit Breaker 3 Phase Higher KAIC Norm ON OFF Output Circuit Breaker 1 Phase 9100 1445 01 thru 05 EMI Filters 9100 1446 01 thru 03 Dual Input System WYE WYE 9100 1446 04 thru 06 Dual Input System DELTA WYE See page 6 9 Dual Input...

Page 41: ...ked Refer to Section 3 1 Site Planning and Preparation Verify the following connections have been made per wiring diagrams 6001 032 11 6001 032 12 and specific application related sheets Danger ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL...

Page 42: ...lation refer to drawings 6001 032 11 for 3 pole and 6001 032 12 for 4 pole panels The operator control switch for external manual bypass switch can be accessed by opening the cabinet front door The single control simplifies the operation of the external manual bypass switch however operating instructions must be carefully observed before using the bypass switch Using the improper sequence in opera...

Page 43: ...NPUT 3000 047 EXTERNAL MANUAL BYPASS SWITCH MAKE BEFORE BREAK 240AMP 3 POLES LINE ONLY 14 W x 10 00 D x 18 00 H USE FOR 50 62 5KVA 208V UNIT INPUT 3000 055 EXTERNAL MANUAL BYPASS SWITCH MAKE BEFORE BREAK 55AMP 4 POLES LINE N ONLY 14 W x 10 00 D x 18 00 H USE FOR 10 15KVA 208V 480V UNIT INPUT 20 25 30 40KVA 480V UNIT INPUT 3000 056 EXTERNAL MANUAL BYPASS SWITCH MAKE BEFORE BREAK 110AMP 4 POLES LINE...

Page 44: ...wer cord SILENCE LED HORN test switches and includes following status LED s INPUT FAIL ON BYPASS INVERTER ON LOW BATTERY SUMMARY ALARM 6 3 3 Specifications UPS Remote Status Panel Installation Drawing 9100 1020 10 revision A attached at the end of System Options Section 6 4 OPTIONAL FORM C CONTACTS FOR ALARMS P N 9100 1362 02 6 4 1 Installation Terminal strip TB is provided on the optional alarm r...

Page 45: ...1 ANSI IEEE C62 41 UL1449 Second Edition Feb 2007 CULUS UL94 V2 3PHASE PLUS NEUTRAL 6 6 OPTIONAL NORMALLY ON NORMALLY OFF OUTPUT AUX CIRCUIT BREAKERS P N 9100 1343 01 THRU 16 These circuit breakers are 1 pole 20 A devices for protection of customer s circuits Normally ON C B Option Normally OFF C B Option Normally OFF Delay C B Option 6 7 OPTIONAL EXTERNAL OUTPUT AUX CIRCUIT BREAKERS IN PANEL BOAR...

Page 46: ...EMISSION FCC PART 15 CLASS B RADIATED EMISSION FCC PART 15 CLASS B CONDUCTED EMISSION Part Number Description 9100 1445 01 EMI FILTER ASSY 60AMP 3PHASE UPS FOR 10KVA 15KVA 20KVA 25KVA 30KVA 480Y 277V 9100 1445 02 EMI FILTER ASSY 100AMP 3PHASE UPS FOR 20KVA 25KVA 208Y 120V 40KVA 50KVA 62 5KVA 480Y 277V 9100 1445 03 EMI FILTER ASSY 150AMP 3PHASE UPS FOR 30KVA 40KVA 208Y 120V 9100 1445 04 EMI FILTER ...

Page 47: ...13 and 6 14 Dual Input System and separate Iso Care Transformer to match the output voltages Consult factory for proper kVA and model number 6 15 OPTIONAL SEISMIC MOUNTING BRACKET P N 9100 1317 02 P N 5088 025 Left Right seismic floor mounting bracket 6 16 OPTIONAL STACKABLE RACK P N 9100 1429 xx Drawings 6001 032 07 Refer to illustration on page B 8 One rack only 6 17 OPTIONAL POWER FLOW MIMIC P ...

Page 48: ...The default setting is a scroll of monitoring and alarm screens When the log is full the first oldest events is erased from the register System events are shown in Appendix B Key pad functions and resulting screens are presented below LOG Press one time to activate the event log display After approximately 5 seconds the screen will show the event log All stored events will be continuously scrolled...

Page 49: ...0 1187 01 Keypad Overlay P N 1250 064 6 18 2 Local On UPS Aux CB s Trip Monitor P N 9100 1453 01 6 18 2 1 Operation Trip signals coming from the breakers are displayed on the circuit breaker trip screen The circuit breaker is a part of default monitoring and alarm display that scrolls continuously when the unit is in operation Below is an illustration of a typical circuit breaker trip screen ILLUS...

Page 50: ...s data protocol coming to COM port 1 from an active unit via the RS232 RS485 interface and displays the parameters and active alarms on a PC monitor in the appropriate form Below is a sample of a PC screen with measured parameters and actual unit status ILLUSTRATION 6 8 SAMPLE PC SCREEN 6 18 3 3 Specification Description Local On PC Via RS 232 Part Number 9800 03 25 thru 150 PC system requirements...

Page 51: ...or remote operation It comes with an interface PCB that provides monitor inputs with isolated signals from the unit The option comes wired and fully functional For local PC communication you must connect your computer serial port to the 2000 RS232 data communication port ILLUSTRATION 6 9 MONITOR 2000 FRONT VIEW The Manager 2000 Windows setup program makes installation quick and easy Picture below ...

Page 52: ...ut and send a message to all programmed destination GMS 2000 will call up to 32 telephone numbers or email addresses both referred to as destinations to report alarm conditions or send reports Destinations can be voice calls fax machine computers with dodems running GMS 2000 software email addresses numeric pagers or alphanumeric papers You must be online with the unit to program the Destination p...

Page 53: ...To program an alphanumeric pager destinatio enter the phone followed by the letter A and then the pager ID Example 1 610 555 4593 A 0504099 E mail The GMS 2000 can send alarm messages and reports via email For this to work you must designate an email host you can use your own computer as an email host Dial Type This is used specify the type of call GMS 2000 will make to a particular destination Th...

Page 54: ...nations programmed with Alarm Call Mode Disabled will never be called This is simply a way to disable dialing to this destination if necessary Until Acknowledged Destinations programmed with Alarm Call Mode Until Acknowledged will continue to be called until one of them acknowledges the alarm Once acknowledged the remaining destinations will not be called NOTE Fax E mail and Modem destinations can...

Page 55: ... including line graphs bar charts and three dimensional views Experimentation is the best way to larn about all of the available options A sample graph follows PRINT Once the Data Log records have been display they may be printed by clicking this button EXPORT Once the Data Log records have been displayed the displayed information may be saved as a comma delimited file This file can then be used i...

Page 56: ...whenever you change any parameters on the Data log form the datalogger in the GMS 2000 will be reset If you need to make changes to your programming be sure to Retrieve Data first Viewing the Data Logger on line Once the Data Logger has been downloaded it can be view the Data Logger click the View Database button on the Data Log Programming form The following form will appear Viewing the Data Logg...

Page 57: ...ger To view GMS 2000 s Event Log the unit s Event Logger must first be downloading to your PC You must be online with the unit to download the Event Log Once you are online choose Functions from the main menu and then select View Events You can also access the Event Logger from the Toolbar button labeled Events The following event log form will appear Viewing the Event Logger Once the Event Logger...

Page 58: ...ple units through a single console application Entering IP address assigned to the Web card into the browser brings up the Log In screen with password protecting the actual web site The main UPS Status screen has links to subsequent Web pages as depicted below For detail operation refer to the user s manual number 6002 1988 This manual comes with this option 9100 1469 01 6 18 6 3 Networking with G...

Page 59: ...OnLine Power 6 20 Any Further dtails of GWS refer to user s manual 6002 1988 for GWS option 9100 1469 01 6 18 6 4 PACKAGING CONTENTS One GWS module Section 4 GWS Description Fig 3 GWS Front View RJ45 ...

Page 60: ... Orange Logon state On When there is Master or Drive logon and receive the image Yellow Data activity Flash when there is data transmission receive by DB 9 GWS LAN Port LED Light indicators Color Condition Description Green On Internet correspond speed is 100M Flash Data transmitting receiving DB 9 Pin No RS 232 1 2 RxD 3 TxD 4 5 GND 6 7 8 9 GWS DB 9 PIN Assignment Fig 5 GWS DB 9 PIN assignment Fi...

Page 61: ...re and software The following is a flow chart on the installation procedure Fig 7 GWS LAN LED Indicator Connect the designated serial device power adaptor and Ethernet cable to GWS Install Netility supplied in the Utility CD Use Netility to set up the IP for Static IP Connect the designated serial device power adaptor and Ethernet cable to GWS Set up completed Fig 8 GWS installation flowchart ...

Page 62: ...OnLine Power 6 23 6 18 6 8 HARDWARE INSTALLATION The following details the installation procedure ...

Page 63: ...OnLine Power 6 24 ...

Page 64: ... batteries charge voltage date of last battery replacement UPS data log UPS test schedule length of UPS testing critical loading temperature C and critical capacity UPS ON OFF SCHEDULE Schedule on off time for the UPS set the time to turn on off the UPS on particular days weekly and send a warning massege before a schedule shutdown and wake On LAN to wake the PC within the network NETWORK Set IP a...

Page 65: ...cular time to send daily report every day Select YES to send a warning E mail stating Event Log has reached 500 Select YES to send a warning E mail stating Data Log has reached 500 SMS Allows short message signals are sending and received using a GSM modem Operating information such as SMS settings Account name password Send SMS when event accurs Receiver cellular number for events log Warning mes...

Page 66: ...a log A UPS data log record date time Input output volt freq HZ load as capacity UPS battery capacity as and temperature in C Save Data Log Save RS232 UPS S voltage frequency load capacity temperature ect as another file System Status Display Sample TYP Sytem Information Hardware Version HDP520 UPS Last Self Test Firmware Version 2 40 DP520 UPS Next Self Test Serial Number 3925949185 UPS Critical ...

Page 67: ...ltage 0 0 V Input Max Line Voltage 121 0 V Input Min Line Voltage 0 0 V Input Frequency 60 0 HZ Output Status Output Voltage 122 0 V Output Status On Battery UPS load 0 Battery Status Temperature 19 0 C 66 2 F Battery Status Baterry Normal Battery Capacity 0 Battery Voltage 26 9 V Time on Battery 00 00 14 Basic Information Sample TYP UPS Information UPS Manufacturer UPS Firmware Version UPS Model ...

Page 68: ...llaneous Turn off UPS when AC power Fails Put UPS in Sleep mode for minute s Wake up UPS Reboot UPS UPS Buzzer On Off Click once on Meter Chart then screen shows below Meter Display Sample Typ 10 60 Apply Reset Help To display this page corectly you need to download and install the fallowing components Java virtual machine Never dowload any of these components Download Cancel Install On Demand Oth...

Page 69: ...operties UPS Communication Type Number of Batteries Battery Full Charge Voltage V Battery Exhausted Charge Voltage V Date of last battery replacement yyyy mm dd UPS Record UPS Data Log Minute Test UPS Test UPS every Test UPS on Weekday RS232 Mega Tec 8 108 0 80 0 2008 12 15 1 None Monday ...

Page 70: ...cal Capacity UPS ON OFF Schedule Sample Weekly Schedule Turn ON hh mm Turn OFF hh mm Sunday Monday Tuesday Wednesday Thursday Friday Sarturday Date Schedule Date yyyy mm dd Turn ON hh mm Turn OFF hh mm Warning will be initiated before Schedule Shutdown Event Wake On Lan Host 1 IP MAC Host 2 IP MAC 30 seconds 110 70 0 10 Apply Reset Help 10 Minutes ...

Page 71: ...r IP Secondary DNS Server IP Ethernet Connection Type Stop UPS communication when Ethernet disconnected Dynamic DNS Services Provider Domain Name Login Name Login Password Use external STUN server to get Public IP to register Primary STUN Server IP Secondary STUN Server IP PPPoE When Connection Should be made Apply Reset Help 192 168 1 98 255 255 255 0 Using DHCP 168 95 1 1 Auto Sense Yes None Yes...

Page 72: ...ication Destination IP Address Community Severity Accept Description Events Apply Reset Help Wave Rider UPS 1PH Jose Zamora Show Room Public Read Write Public Information No Select No access Public No access Public No access Public No access Public No Information Public No Information Public No Information Public No Information No Information Public Public No Information No Information Public Publ...

Page 73: ...ccurs Recipients Email address for Event Log Account 1 Account 2 Account 3 Account 4 Account 5 Account 6 Account 7 Account 8 Recipient s Email Address for Daily Report Account 1 Account 2 0 NO 0 NO 0 NO 0 NO Apply Reset Help mail onlinepower com Jose Zamora NO jzamora onlinepower com YES bcortez onlinepower com Select Select hbail onlinepower com Select Select jzamora onlinepower com Select Select...

Page 74: ...curs Receiver Cellular Number for event log EVENTS Cellular Phone Number 1 Cellular Phone Number 2 Cellular Phone Number 3 Cellular Phone Number 4 Cellular Phone Number 5 Cellular Phone Number 6 Cellular Phone Number 7 Cellular Phone Number 8 WEB TELNET Sample Display User Account User Name Password Permission IP Filter No No No Apply Reset Help 192 168 0 1 80 jzamora onlinepower com YES 626354767...

Page 75: ...estart System for Every 0 Disable Manual Restart System After 30 Seconds LANGUAGE Sample Display Interface Language English Chinese Traditional Chinese Simplified Korean Read Write No Access No Access No Access No Access No Access No Access Apply Reset Help 12 Hours Apply time nist gov Edit GMT 8 00 Apply Reset 2001 01 01 00 14 42 Apply Reset Help Minute S 0 Apply Reset Apply ...

Page 76: ...een restored 2001 01 01 00 07 15 UPS has switched to battery power 2001 01 01 00 06 28 Fail to send mail 2001 01 01 00 06 26 Utility power has been restored 2001 01 01 00 05 37 UPS has switched to battery power 2001 01 01 00 05 13 Fail to send mail 2001 01 01 00 04 19 Utility power has been restored 2001 01 01 00 03 58 UPS has switched to battery power 2001 01 01 00 01 21 Fail to send mail 2001 01...

Page 77: ... ON OPEN or SAVE Click once ON OPEN then screen will show details as below TYP Date Time Input volt Output volt Freq Hz Load Capacity Temp 2001 01 01 0 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 0 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 20 0C 68 0F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 124 0 60 0 0 0 19 0C 66 2F 2...

Page 78: ...60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 20 0C 68 0F 2001 01 01 121 0 124 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F 2001 01 01 121 0 122 0 60 0 0 0 19 0C 66 2F ...

Page 79: ...ase power from the emergency source to the designated emergency fixtures regardless of their current status on or off thereby insuring safe egress from the facility at all times The automatic Diagnostic feature will confirm the emergency system is ready to provide back up power 6 19 3 Specification Description ECC EMERGENCY CIRCUIT CONVERTER OPTION Part Number 9100 1501 01 120 VAC 9100 1501 01 277...

Page 80: ...nd off both regular and emergency lights simultaneously This is accomplished by having the room switch leg power activate the Emergency Control Module Wire input 1 is connected internally to a sensing circuit During a power interruption this circuit causes contact X to drop into a N C position Please review wiring schematics 6 20 3 Specification Description ECM EMERGENCY CONTROL MODULE Part Number...

Page 81: ...reen appears as below STATUS SCREEN SYSTEM MEASUREMENT SCREEN MULTI OUTPUTS UPS START 3KVA INPUT BAD CHRG OFF BATT LOW DC OK ON BYPASS OUT BAD OUTPUT 000V 0000W INPUT 118V 00A DCBUS 166V NA A BATT 014V 000A OUTPUT VOLT 126V OUTPUT VOLT 217V OUTPUT VOLT 252V OUTPUT VOLT 289V This screen shows that UPS is started This screen shows the input contactor is closed and check Input AC and DC bus voltage T...

Page 82: ...n acceptable voltage range LED INVERTER ON Inverter is on LED ON BATTERY Battery Charger voltage within an acceptable range LED ON BYPASS By pass Solid State switch is on LED LOW BATTERY Battery voltage is low UPS NORMAL 3KVA INPUT OK CHRG OFF BATT OK DC OK ON INVERT OUT OK OUTPUT 122V 01923W INPUT 118V 19A DCBUS 166V NA A BATT 013V 000A OUTPUT VOLT 122V OUTPUT VOLT 211V OUTPUT VOLT 244V OUTPUT VO...

Page 83: ...CHRG OFF BATT OK DC OK ON INVERT OUT OK OUTPUT 122V 01923W INPUT 118V 19A DCBUS 166V NA A BATT 013V 000A OUTPUT VOLT 122V OUTPUT VOLT 211V OUTPUT VOLT 244V OUTPUT VOLT 280V 2 24 08 11 INP UV 2 24 08 11 INP BAD 2 24 08 11 INP BAD 2 24 08 11 INP TEST Push FREEZE switch then previous screen before freeze will show and display continuously without rolling see sample below OUTPUT 122V 01923W INPUT 118V...

Page 84: ...splay mode continuously as below STATUS SCREEN SYSTEM MEASUREMENT SCREEN MULTI OUTPUTS 1 2 3 UPS NORMAL 3KVA INPUT OK CHRG OFF BATT OK DC OK ON INVERT OUT OK OUTPUT 122V 01923W INPUT 118V 19A DCBUS 166V NA A BATT 013V 000A OUTPUT VOLT 122V OUTPUT VOLT 211V OUTPUT VOLT 244V OUTPUT VOLT 280V MINUTE ON BATT 00135 SYSTEMS DAYS 00000 BATT EVENT 00035 TEMPERATURE 21 C UPS NORMAL 3KVA INPUT OK CHRG On BA...

Page 85: ... STATUS SCREEN SYSTEM MEASUREMENT SCREEN DIAGNOSTICS SCREEN 1 2 3 Re start system after repairs Screen display will start from 1 beginning of start up mode UPS ALERT 3KVA INPUT OK CHRG ON BATT OK DC OK ON BYPASS OUT BAD OUTPUT 000V 01923W INPUT 123V 000 A DCBUS 173V NA A BATT 108 V 000A OVER TEMPERATURE CALL FOR SERVICE 800 PWR SRVC 800 797 77827 2 24 08 12 INP overtemp 2 24 08 12 INP BAD 2 24 08 ...

Page 86: ...gger to log up 50 events and display them 4 four at a time on the local display Sample Screen Event Logger List of Events 1 OUTPUT UNDER VOLTAGE OVER VOLTAGE 2 OUTPUT LOAD OVER LOAD 3 INPUT UNDER VOLTAGE OVER VOLTAGE INPUT BAD 4 BATTERY UNDER VOLTAGE OVER VOLTAGE CHARGER OFF 5 DC BUSS UNDER VOLTAGE OVER VOLTAGE 6 OVER TEMPERATURE 7 BATTERY TEST _ RECORDS AUTOMATIC TEST MONTHLY FOR 10 MINUTES AND Y...

Page 87: ... UPS will protect itself and the load against surges as defined in ANSI IEEE C62 41 Categories A and B ISOLATION Complete from line Output neutral bonded to ground NOISE ISOLATION 120 dB Common Mode 60 kB Transverse Mode BATTERY Sealed maintenance free AGM battery RECHARGE CURRENT Conforms to UL Standards EXTERNAL BATTERY Provisions for hardwire connection of optional external battery cabinets or ...

Page 88: ...ERATING RELATIVE HUMIDITY 0 to 95 Non Condensing ALTITUDE Up to 6 000 Feet 1 829 Meters with No De Rating COOLING Air Cooled Forced Fan PHYSICAL KVA KW 10 8 15 12 20 16 25 20 30 24 40 32 50 40 62 5 50 SIZE HxWxD in cm 70 x 39 x 20 177 8 x 99 1 x 50 8 WEIGHT lbs kg with batteries 1655 1655 1998 2092 2186 2566 TBD TBD CONSTRUCTION Painted Steel Enclosure with 3 Point Double Locking Front Door and Fu...

Page 89: ... 55 30 38 48 288 85 7582 1679 344 480Y 277 208Y 120 35 44 55 69 86 108 288 85 7582 1679 344 30KVA 24KW 208Y 120 208Y 120 93 16 145 83 104 130 288 102 9098 1719 353 480Y 277 480Y 277 41 51 64 36 45 56 288 102 9098 1719 353 480Y 277 208Y 120 41 51 64 83 104 130 288 102 9098 1719 353 40KVA 32KW 208Y 120 208Y 120 123 154 192 111 139 174 312 169 12131 2066 424 480Y 277 480Y 277 54 68 84 48 60 75 312 16...

Page 90: ... below are shown for electrical connection only and do not necessarily match the actual battery layout in your unit The arrangement may be different from drawings The following diagrams show various battery connection configurations in the battery cabinets that are shipped with the UPS Refer to Table A 1 for nominal battery voltage information Caution ...

Page 91: ...SS 192 VDC UPS CABINET 5 6 15 16 BATT C B 1 2 1 2 Typical 1 String of 16 Battery system Maximum 4 Strings of 16 Battery system are available in maximum 4 Cabinets depend upon Battery Run Time requirement Consult Factory for detail 2 STRING 3 STRING 4 STRING ILLUSTRATION B 1 ...

Page 92: ... STRING 3 STRING 4 STRING UPS CABINET 5 6 15 17 18 19 20 24 23 22 21 16 BATT C B 1 2 1 2 Typical 1 String of 24 Battery system Maximum 4 Strings of 24 Battery system are available in maximum 4 Cabinets depend upon Battery Run Time requirement Consult Factory for detail ILLUSTRATION B 2 ...

Page 93: ...6 Battery system Maximum 5 Strings of 26 Battery system are available in maximum 7 Cabinets depend upon Battery Run Time requirement Consult Factory 2 STRING 3 STRING 4 STRING UPS CABINET 5 6 15 BATT C B 1 2 1 2 19 18 17 16 22 23 24 25 26 312 VDC 20 21 5 STRING BATT C B ILLUSTRATION B 3 ...

Page 94: ...Strings of 46 Battery system are available in maximum 8 Cabinets depend upon Battery Run Time requirement Consult Factory for details 2 STRING 3 STRING 4 STRING UPS CABINET 5 6 15 17 18 19 20 23 22 21 16 BATT C B 1 2 1 2 552 VDC 4 3 2 1 7 8 9 10 14 13 12 11 5 6 15 17 18 19 20 23 22 21 16 BATT C B ILLUSTRATION B 4 ...

Page 95: ...LARM FAILURE indicates UPS alarm condition and FAILURE indicates UPS failed or had persistent alarm condition This will require system reset by cycling power Shut if off and wait till LCD is dark Restart the unit Line 2 INPUT OK CHG ON INPUT OK Input within an acceptable range INPUT BAD Input out of range CHRG ON Charger on CHRG OFF The charger is off This will happen if the input capacitor is ope...

Page 96: ...ne 3 Indicates internal DC bus condition for factory use Line 4 Indicates battery voltage The current in Amps indicates charging Amps while indicates discharging Amps SCREEN C When an optional output transformer is installed the multiple output voltages are displayed as follows Line 1 Indicates L N output voltage 1 Line 2 Indicates L N output voltage 2 Line 3 Indicates L N output voltage 3 Line 4 ...

Page 97: ...9 27 192 112 480Y 277 208Y 120 56 45 27 192 112 25KVA 20KW 208Y 120 208Y 120 69 56 77 288 85 480Y 277 480Y 277 30 24 35 288 85 480Y 277 208Y 120 69 56 35 288 85 30KVA 24KW 208Y 120 208Y 120 83 67 93 288 102 480Y 277 480Y 277 36 29 41 288 102 480Y 277 208Y 120 83 67 41 288 102 40KVA 32KW 208Y 120 208Y 120 111 89 123 312 169 480Y 277 480Y 277 48 39 54 312 169 480Y 277 208Y 120 111 89 54 312 169 50KV...

Page 98: ... External Wrap Around 3 Pole By Pass Panel 55 A 350 A Dwg 6001 032 11B Rev X1 sheet 1 2 11 3 Ph External Wrap Around 3 Pole By Pass Panel 55 A 350 A for Different Input Output Dwg 6001 032 11 X rev X1 Sheet 1 2 12 3 Ph External Wrap Around 3 Pole By Pass Panel 55 A 350 A with Optional Circuit Breaker Dwg 6001 032 11 B X Rev X1 Sheet 1 2 13 3 Ph External Wrap Around 4 Pole By Pass Panel 55 A 350 A ...