Online UPS Specialist Pty Ltd PP10KL, User Manual

Page 1: ...Online UPS PP1 15KL User Manual ...

Page 2: ...NSTALLATION 9 4 1 INPUT 9 4 2 OUTPUT 13 5 OPERATION PROCESS 16 5 1 PREPARE BEFORE START UP 16 5 2 OPERATION PROCESS FOR FIRST START UP 16 5 3 OPERATION PROCESS FOR ROUTINE TURN OFF 18 5 4 OPERATION PROCESS FOR LONG TIME NO SWITCH ON OFF 18 6 STATUS HANDLING 19 6 1 SYMBOL SIGNIFICATION 19 6 2 UPS RUN STATUS INDICATION AND HANDLING WAYS WHEN NORMAL 19 7 MOVEMENT HANDLING 28 7 1 UPS SYSTEM CONFIGURAT...

Page 3: ...UNS NORMALLY 28 7 3 UPS RUNNING WAY WHEN UTILITY DISCONNECTED 29 7 4 UPS RUNNING WAY WHEN UPS RUNS ON BYPASS MODE 29 7 5 BATTERY AND CHARGE 30 7 6 DAILY MAINTENANCE 31 8 COMMUNICATION INTERFACE 32 9 SPECIFICATION 34 10 SHIPPING LIST 36 ...

Page 4: ...esign points 1 Small bulk and no occupation space 2 Light weight and convenience to transit 3 Beauty and nature easy to install 4 Convenient to maintain and easy to operate 5 Package material with environment protection and no pollution to environment 1 3 Note The manual makes you can operate and maintain the system easily To normally exert all functions of the system please note the following 1 R...

Page 5: ...load to avoid UPS fault 8 Please carefully keep the manual for the future reference 9 Please handle the system according to ABNORMITY HANDLING PROCESS if there presents any abnormal phenomenon in machine 10 Please keep UPS neatness and cleanness ...

Page 6: ...ONFIGURATION AND FUNCTION 2 1 Front panel 1 Welcome screen WELCOME TO 2 Display of system status KVA 3 Display of input voltage value ON LINE AC IN 220V 4 Display of input frequency value ON LINE AC FRE 50Hz ...

Page 7: ...e 0 LED would display only after the unit is switched on These parameters vary with machine model 10 LCD cycle display switch button digital signal display items switch button 11 UPS switch button UPS general switch button 1 Turn on UPS inverter by pressing the ON key UPS convert to UPS inverter power output 20s later UPS pure AC output power is supplied by UPS internal power supply equipment 2 By...

Page 8: ...iring inlet outlet hole Wiring inlet outlet hole of input output and battery pack RS232 communication interface receptacle Standard communication interface between UPS and computer Power switch Power switch controls input output and battery power switch at the same time Wiring Terminal support Power wiring Terminal support of input output and battery Dry contact Maintenance switch SNMP card ...

Page 9: ...ly forbid to hit 3 Please do not move UPS inverted 3 2 Placement 1 Do not place the UPS on the slope or scraggy land Figure 4 2 Please place the UPS in the place where keeps good ventilation rear panel of UPS and two side faces should keep more than 10cm away from the wall Figure 5 3 Do not install UPS under sunlight drain and damp place Figure 6 7 ...

Page 10: ...rom fire source and high temperature to avoid over high temperature Figure 8 5 Do not lay goods on the UPS Figure 9 6 Do not install UPS in the place where contains caustic gas Figure 10 7 Running environment temperature 0 40 ...

Page 11: ... 8 ...

Page 12: ...eral household socket because the Max current of general socket is 15A the socket may be burned down because of overload 2 Please connect UPS input terminal to utility power in nearby switchboard Figure 11 Note Don t make anti connection of polarity ...

Page 13: ...el and inspect the wiring terminal below the power switch Figure 13 4 Relock the special cover after completing connection 5 Please first fetch in the power cables of input output and batteries pack through inlet outlet hole of distribution electricity and then barge connect to terminal plate Figure 12 ...

Page 14: ... 11 ...

Page 15: ...put wire Terminal specification Online UPS PP1KL 5A 12AWG 5 5 6 Online UPS PP2KL 10A 10AWG 5 5 6 Online UPS PP3KL 15A 10AWG 5 5 6 Online UPS PP4KL 20A 10AWG 5 5 6 Online UPS PP5KL 25A 10AWG 5 5 6 Online UPS PP6KL 30A 10AWG 5 5 6 Online UPS PP8KL 40A 8AWG 8 5 8 Online UPS PP10KL 50A 8AWG 8 5 8 Online UPS PP12KL 60A 5AWG 16 8 Online UPS PP15KL 75A 5AWG 16 8 9 The power cable and the impaction termin...

Page 16: ...able whose voltage measured is the highest means supply power of this phase is lighter than that of other two phase the N cable of UPS is connected to utility neutral cable N the UPS GND is connected to grounding club 16 If the model of the unit you purchase is input voltage of 110V please connect UPS L cable into line connect N cable into neutral cable and connect UPS GND cable to grounding club ...

Page 17: ...24A 10AWG 5 5 6 Online UPS PP8KL 32A 8AWG 8 5 9 Online UPS PP10KL 40A 8AWG 8 5 9 Online UPS PP12KL 48A 8AWG 8 5 9 Online UPS PP15KL 60A 5AWG 16 9 Table 2 4 Avoid short circuit and overload 5 The comparison between output current rating and output cable size is listed in Table 2 6 The ground to this unit only acts as reference point if the ground isn t good that may cause disturbance and false datu...

Page 18: ... to input voltage system purchased Please contact professional personnel or our service department if there is problem in installation 4 3 DC input wiring 1 DC input connection please refer to AC input installation rules 2 Connection way and position please refer to figure 17 BATT BATT Figure 17 ...

Page 19: ...looseness retighten them if looseness 4 Do not connect load 5 Inspect if input voltage meet the demand of UPS 220V 10 with ammeter 5 2 Operation process for first start up After verify the above items are correct please turn on UPS according to the following ways Please refer to figure 1 figure 2 figure 3 1 Please switch power switch NON FUSEBREAKER NFB on the back panel to the ON position Input i...

Page 20: ...r is lit on The welcome information is displayed on LCD output is UPS inverter powered 4 Shutdown input power of UPS utility indicator light is off the welcome information is displayed on LCD and output is UPS inverter powered as following drawing UPS sounds every four seconds which indicates UPS runs on battery mode at present The sound will automatically stop 90s later UPS will sound alarm every...

Page 21: ...yed is less than 100 5 3 Operation process for routine turn off If you want to switch on off UPS when daily using please operate UPS according to the following ways 1 You can switch off UPS by pressing the OFF button on front panel At the time UPS is on bypass mode output is utility powered and the batteries are charged 2 Always turn on UPS by pressing down the ON button when daily operation 5 4 O...

Page 22: ...when normal Please refer to indicator on UPS panel LCD indicator value and buzzer sound you can know if UPS running is normal if abnormal please refer to the handling way according to panel indicator status 1 Panel indicator status is as the right figure 1 UPS running status Utility is normal UPS runs normally and UPS is used under full load 2 Handing way needn t handling Figure 22 ...

Page 23: ...igure 1 UPS running status Utility supplies power of 220Vac normally and UPS runs normally 2 Handling way needn t handling 4 panel indicator status is as the right figure 1 UPS running status Utility is normal UPS runs normally and battery voltage is low 2 Handling way The charger is fault please replace charg ing board Note the material para me ters indicated vary with the machine type Figure 25 ...

Page 24: ... with it refer to status dealing flow Chart 2 6 panel indicator status is as the right figure 1 UPS running status Utility supplies power Under overload 125 overload indicator is lit on and the buzzer long beeps 2 Handing way Please remove load to ensure the percent of LCD output power indicated is below 100 If the problem still presents after removing load please refer to flow Chart 3 of status h...

Page 25: ...igure 1 UPS running status Utility power is disconnected UPS is battery powered and load is full load Buzzer beeps once every four seconds The indicator of battery energy flashes every four seconds buzzer and indicator stop beep and flash 90s later 2 Handling way If utility is 3 disconnected normally please remove non critical loads to increase used time If it is disconnected abnormally please ref...

Page 26: ...files and close your computer 10 panel indicator status is right figure 1 UPS running status Utility power may have been Disconnected and battery power has been exhausted shutdown UPS auto matically 2 Handling way When utility power comes back UPS will automatically restart If utility power is disconnected for long time ab ove 6 houses please turn off UPS according to switch on off program for pow...

Page 27: ... 24 Flow chart 1 of status handing ...

Page 28: ... 25 Flow chart 2 of status handing ...

Page 29: ... 26 Flow chart 3 of status handing Flow chart 3 of status handing ...

Page 30: ... 27 Flow chart 4 of status handing ...

Page 31: ...s filtered by the filter on one hand utility power charges battery pack via the inverter and keeps battery power on full voltage level on the other hand utility power is converted into DC power via the rectifier and is converted into pure sine wave power via the inverter finally power is transmitted to user equipment for using via the static switch and the filter AT Figure 33 Figure 32 Figure 33 ...

Page 32: ...he filter to avoid power disturbance to load 7 4 UPS running way when UPS runs on bypass mode There are five kinds of status when UPS runs on bypass mode Figure 35 1 overload 2 inverter failure 3 when startup UPS is in the course of slow startup during 20 seconds by pressing the SWITCH ON button 4 When switch off please press the SWITCH OFF button 5 UPS runs under the condition of internal over te...

Page 33: ... and the charger can charge 90 of the battery capacity after 10 hours 2 The time that battery supplies power has relation with using rate of load please refer to figure 36 Figure 36 3 If you want to extend the time that the battery supplies power please ask the professional to increase the battery number and don t make Figure 35 ...

Page 34: ... avoid any dust to ensure machine life 2 Please clean UPS lightly with soft cloth don t use grit for instead for ever 3 Termly inspect all kinds of connection every month and avoid any hit looseness or humidity 4 Please keep good ventilation at inlet outlet hole termly inspect the hole every month and confirm if there is any jam at inlet outlet hole 5 The battery is dry type and maintenance free a...

Page 35: ...NDOWS NT NOVELL etc when utility power disconnected system can know that utility fault and send out alarm information When the reserved time goes UPS will automatically save files and close system normal and then automatically shutdown UPS power When utility power come back UPS will automatically run and system can automatically also come back to operate 8 3 The computer interface of UPS offer det...

Page 36: ... 33 8 4 UPS hardware equipment RS232 appearance figure 38 The pin of UPS RS is the following PIN2 RS232 RXD PIN3 RS232 TXD PIN5 GND Figure 38 Figure 37 ...

Page 37: ...y 50 60 Hz Voltage stability 1 Frequency stability 0 5 Disconnection Wave form SPWM sine wave Power factor 0 8 Distortion 3 linear load Battery Voltage 192VDC Model Lead acid free from maintenance Offer time Refer to figure 31 Charging 90 capacity after 8 10 hours Alarm Utility disconnect Buzzer beeps once every four seconds Battery exhausted Buzzer beeps once every one second Overload Load indica...

Page 38: ...n fuse and there no fuse switch protection UPS abnormal Automatically transfer to bypass and supplied power by utility Noise filter 10 100KHz at 40Db 100KHz 100MHz at 70dB LCD display input output voltage frequency battery voltage output power temperature Battery BVL One LED it lit on when battery low voltage Environment Temperature 0 40 Humidity 20 90 non condensing Noise 58dB 1m away from enclos...

Page 39: ... 36 10 Shipping list Order Consent Number 1 UPS 1 2 UPS user manual 1 3 Intelligent monitoring software 1 4 RS232 Computer port cable 1 ...