Open Range Recreational Vehicle, Maintenance Manual

Page 1: ...Maintenance Manual Guidebook to Routine Maintenance of Your Recreational Vehicle...

Page 2: ...ormed the warranty coverage can be denied this also applies to your recreational vehicle On the reverse side of the customer delivery sheet is the warranty coverage information Note the twelve 12 excl...

Page 3: ...s Shackles 8 Steps 9 Chapter II Exterior Metal 11 Fiberglass 11 ABS Plastics 11 Exterior Roof 12 Extrusions and Vents 13 Vinyl Tire Covers 13 Chapter III Systems Propane System 14 Plumbing System 15 E...

Page 4: ...rpet 25 Hardwood Floor 25 Counter Tops 25 Solid Surface Counter Tops 25 Window Mini Blinds 27 Day Fabric Shades 27 ABS Plastic Components 27 Soft Touch Ceiling 27 Drapes 27 Cushion Covers 27 Furniture...

Page 5: ...o stones sand road debris and any other objects found on the road These items will cause scratching and chipping of the paint inviting rust to begin from moisture Your frame needs to be inspected and...

Page 6: ...er on top of jack Remove these covers to perform item d 2000 lb jacks are obsolete and not available after January 1 2004 C 12 Volt DC Motor For Electric Drive Motor Landing Legs check wiring connecti...

Page 7: ...wer tool to tighten wheels to avoid cross threading After your first trip check the wheel lugs periodically for safety The wheel lugs should then be checked after winter storage before starting a trip...

Page 8: ...on the inside protecting bearings Beginning in year 2004 a new method is being used called Ultralube containing a grease zerk behind a black rubber cover or dust cover allowing the owners to place gre...

Page 9: ...correct position seated into race or cup Place a new seal over bearing never reuse previous seal Use a seal driver or hard rubber mallet and tap gently Be sure seal is seated fully and completely Ove...

Page 10: ...wheel to fall apart resulting in having no brakes and possible damage to other components Use a qualified technician to perform this maintenance procedure Always place stationary jack stands or blocks...

Page 11: ...rts If cracking is severe replace the shoes 3 Dirt and other contaminants 4 The springs are secure and have good tension Brake shoes should always be replaced in pairs both brakes on the same axle Fai...

Page 12: ...erious personal injury or loss of life WARNING C Brake Magnets This component transfers the 12 volt power into action by engaging itself to the armature causing the brake to engage with drum surface I...

Page 13: ...obtaining such components 10 STEPS The step assembly is subject to all types of weather elements and requires the following maintenance Covering nicks and scratches 1 Seal any nicks or scratches with...

Page 14: ...Lubricate ONLY the pivot points 2 Wipe off any excess lubricant and clean the step carefully to be sure no excess lubricant is on the step assembly CAUTION NOTE Paint on axles and springs is only a p...

Page 15: ...sure to the natural environment and pollutants it will require some special attention to restore the original gloss and color Good polishing with a self cleaning automotive wax will restore most of th...

Page 16: ...p your roof looking good and remove most stains For more stubborn stains you should contact your authorized dealer If you keep your Royal Tuff Ply TPO roof clean you will be performing the primary mai...

Page 17: ...so dry and or crack from weather elements permitting leakage and eventually major deterioration Open Range RV Company advises the owner to remove these extrusions clean out old putty tape and replace...

Page 18: ...ge that could result in excessive gas pressure causing fire or explosion The regulator has the only moving components in the propane system It s sole function is to reduce the high and varied pressure...

Page 19: ...view these connections as well A Toilet Stool 1 Deodorizing This toilet was designed to be compatible with Thetford brand holding tank deodorants 2 Cleaning Use Thetford Aqua Clean non abrasive cleane...

Page 20: ...erior components To test this receipt press the test button two times per camping season to assure proper operation Now press the Reset button Should you not be able to reset replace the receipt or fi...

Page 21: ...easure specific gravity Most batteries with deep cycle rating require water to be added as needed This depends on the amount of draw time that your converter is in operation Use distilled water if pos...

Page 22: ...y factory authorized parts are to be used on your furnace WARNING Examine also for any insects which may have entered built nests which will cause improper operation When you find soot around your ven...

Page 23: ...ns before continuing to operate Also inspect the screen on the door It must be free of any obstruction including secondary screens Any such obstructions will proper air flow to both intake and exhaust...

Page 24: ...lso refer to the section on winterizing The sacrificial anode equalizes aggressive water action providing cathodic protection for the tank The anode is a very important factor in tank life and should...

Page 25: ...k and rinse Lightly blow with an air hose rather than using a brush Soap and warm water are your best solution The oven door in the open position is not in a place to permit much weight on it Excessiv...

Page 26: ...lenoid valve DO NOT unwrap the water line heater wires from around the water solenoid valve 5 Drain all of the water from both the water supply line and the ice maker water line 6 Put the end of the w...

Page 27: ...erator will not operate and cool properly and it has the potential of damaging the cooling unit 6 Burner The burner assembly located under the boiler needs to be inspected annually After opening the b...

Page 28: ...ng assembly remove the four return air grill screws Remove filter from grill and either clean or exchange with new filters NOTE If replacement filters are necessary the filters can be purchased from m...

Page 29: ...home 3 CARPET Treat your carpet in your recreational vehicle the same as in your home by vacuuming frequently For tough and deep stains you may need to use a professional cleaning service Pretest car...

Page 30: ...leaner to work Wipe dry with a paper towel If residue persists repeat process If residue still persists follow directions for removing scratches Disinfecting Occasionally wipe surface with dilute hous...

Page 31: ...ring spot cleaning occasionally The fabric is made from either polypropylene or polyester fibers which are synthetic materials Vacuuming the material is the first and easiest choice For more stubborn...

Page 32: ...a leak problem or excessive condensation problem See Chapter 1 in owners manual for condensation concerns and solutions 15 SMOKE ALARM Maintenance This smoke alarm has been designed to be as maintenan...

Page 33: ...east once a year more frequently in dusty locations use the soft brush attachment of your vacuum to clean the alarm cover CLEAN THE ALARM COVER WHEN DIRTY Wash the alarm cover by hand Use a cloth damp...

Page 34: ...ts all functions of the alarm and is the ONLY safe way to be sure the alarm is working properly The alarm may be tested at any time The TEST Mute switch is located on the front of the alarm Press and...

Page 35: ...ected Sealed Roof Seams Inspected Sealed Corner Moldings Inspected Sealed Windows Inspected Sealed Slide Out Inspected Sealed III Operating Systems LP Systems Leak Test Regulator Leak Test Adjusted Pl...

Page 36: ...fun The recreational vehicle you have purchased has been inspected by our trained inspectors and fully meets our high quality standards As the owner of a new Open Range recreational vehicle you can r...