OPTI-UPS DS-C33 100K, Manual

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Page 2: ...3 4 0 Placement and installation 4 1 4 1 Placement 4 1 4 2 Installation 4 2 5 0 Operation procedure 5 1 5 1 Start up procedure 5 1 5 2 Shut down procedure 5 2 5 3 Maintenance procedure 5 3 5 4 System recovery from maintenance procedure 5 4 5 5 Introduction to LCD front panel and illustration of each function 5 5 5 6 Emergency shut down procedure 5 6 6 0 Maintenance 6 1 7 0 Specifications 7 1 8 0 D...

Page 3: ...r valuable equipment from power disturbances This makes the DS C33 series UPS fully compatible for use in computer precision instrument banking manufacturing and other mission critical applications 1 2 Safety Note and Precaution Please note and refer to warning marks which you will find in the unit Don t touch Risk of electrical shock Areas with the Risk of electrical shock mark indicate 410VDC hi...

Page 4: ... current power inductor 4 Rectifier battery charger module 5 Direct current power inductor 6 Battery fuse switch S4 7 Manual bypass switch S6 8 Inverter module 9 Isolation transformer 10 Static switch module 11 Output switch S5 12 Bypass power switch S2 13 Start up auxiliary switch S1 Note 1 The UPS input can be powered from a single utility source or by dual utility sources 2 Dual utility input i...

Page 5: ... of DS C33 series 100K 120K Fig 2 2A Fan INV Driver Board DSP Control Board Communication Port S2 S1 Switch S3 Switch S6 S5 Switch Input Output Terminal INV Module Input AC Choke AC Power Sensor Board AS 400 Interface Card System Power Board S4 Switch System Transformer S4 Battery Fuse ...

Page 6: ...fier Charger Module 12 Pluse Power Sensor Board Rectifier Charger Control Board Fan DC Capacitance INV Transformer DC Choke Input Relay Module Static Switch Module Input Relay Power Board Static Switch Control Board ...

Page 7: ...Drawings 2 2C and 2 2D are the assembly diagrams of DS C33 series 45K 60K 80K Fig 2 2C ...

Page 8: ...Fig 2 2D ...

Page 9: ...Drawings 2 2E and 2 2F are the assembly diagrams of DS C33 series 22 5K 30K Fig 2 2E ...

Page 10: ...Fig 2 2F ...

Page 11: ...Drawings 2 2G and 2 2H are assembly diagrams of DS C33 series 10K 15K Fig 2 2G ...

Page 12: ...Fig 2 2H ...

Page 13: ...ion from over voltage 4 Detection on phase sequence error or single phasing 5 Equipped with function to soft start the DC voltage during power up or return of utility power 6 Designed with 3 phases and 6 pulses Optional six phase 12 phase pulse is available 7 It supports float charge and equalization charge for maintenance free battery Floating charge voltage is DC 420V equalization charge voltage...

Page 14: ...compact and highly reliable 7 It is works in coordination with the rectifier AS 400 interface board IGBT driver static switch LCD panel PT board CT board to convert the utility voltage into clean power Fig 2 3 2 Inverter module 2 3 3 Static switch 1 Uses SCR components as switching circuit between INV and BYPASS These are controlled using high frequency electrical technique 2 Use high frequency te...

Page 15: ...issing In this case the input trigger will be cut to protect the unit This function is controlled and detected by main control board 2 3 5 EPO switch Emergency Power Off 1 EPO Emergency Power Off is a device for shutting down the UPS in case of emergency By pressing the EPO button the UPS can be shut down immediately When the UPS has been shut down all system will be locked and all status are stop...

Page 16: ...ttery is recharged while the DC is fed to the inverter module The static switch module connects the inverter output to the load while the bypass electricity is blocked At this time power is supplied by inverter 2 4 2 System bypass fig 2 4 2 Load Battery Pack Utility S3 Input protection Input switch Manual bypass switch S6 S T S Rectifier S4 Battery switch Inverter Transformer S5 Output switch S1 B...

Page 17: ...er output to the load At this time the inverter supplies the load When power is supplied by the batteries the back up time depends on number of batteries and load level 2 4 4 System Diagram for manual maintenance bypass mode shown as fig 2 4 4 Load Battery Pack Utility S3 Input protection Input switch Manual bypass switch S6 S T S Rectifier S4 Battery switch Inverter Transformer S5 Output switch S...

Page 18: ...l bypass switch S6 S T S Rectifier S4 Battery switch Inverter Transformer S5 Output switch S1 Battery auxility switch AC choke DC choke Fig 2 4 5 Be sure the to check if the EPO is switch otherwise it will not be possible to start up the UPS and no voltage will be supplied to the output load ...

Page 19: ...3 Panel function 3 1 Status indication on LED panel Fig 3 1 and Fig 3 2 Fig 3 1 Fig 3 2 Key Key ON Key Key Key ESC Key ENTER Key ...

Page 20: ...s are off It means that the system has transferred to Manual Bypass mode correctly After S1 S2 S3 and S4 are switched OFF use a discharging tool to release the remaining voltage on the DC capacitor When the MANUAL BYPASS LED is extinguished proceed to execute maintenance operation 3 2 Function key Introduction to function key on the panel ON button for turning on inverter OFF button for turning of...

Page 21: ...m set D Time display E Time set SYSTEM SET 1 Basic set 2 User set A 1 C 1 E 1 TIME DISPLAY 2003 10 21 00 00 00 Date Time Set Date 200 Time F 1 Date display I P V I P Freq I P I I P Cap Total Cap O P V O P Freq O P I O P Cap Total Cap O P Power Load Cap Bat V C C C M Mech Temp ...

Page 22: ...0 0V TN 220 0V O P Freq 60 0Hz O P I O P Cap RN 000 0A 000 00KVA SN 000 0A 000 00KVA TN 000 0A 000 00KVA Total Cap 000 00KVA O P POWER R 000 00KW S 000 00KW T 000 00KW Total Power 000 00 KW Load Cap 000 00 A 2 1 A 2 5 A 2 2 A 2 3 A 2 4 Bat V DC 000 0V Bat C C 000 0A Bat C M FL Mech Temp 00 0Deg A 2 6 Date display I P V I P Freq I P I I P Cap Total Cap O P V O P Freq O P I O P Cap Total Cap O P Pow...

Page 23: ...SYSTEM SET Basic set User set C 1 Please Enter Security Code USER SET 1 Alter security NO 2 Battery test 3 Communication set 4 F V C C set 5 Other set Security code Error NO YES C 3 ...

Page 24: ...TER SECURITY NO Key in old code Key in new code BATTERY TEST 30 Seconds 1 Month 3 Month Test OFF F V C C SET 1 Frequency set 2 System input V 3 System output V 4 Output voltage 5 Charge current 6 Charger mode OTHER SET 1 Buzzer 2 Backup time 3 Language 4 Model type C 4 1 C 4 5 C 4 2 C 3 C 4 4 ...

Page 25: ...BATTERY TEST 30 Seconds 1 Month 3 Month Test OFF SUCCEED Waiting SUCCEED SUCCEED SUCCEED C 4 2 ...

Page 26: ...harger mode FREQUENCY SET 口50HZ 口60HZ Succeed SYSTEM INPUT V SET 口110V 口220V SYSTEM OUTPUT V SET 口110V 口220V Succeed Succeed O P VOLTAGE SET 口110V 220V 口115V 230V 口120V 240V Succeed C 4 4 CHARGE CURRENT SET 口1A 口10A 口2A 口15A 口3A 口20A 口5A 口30A Succeed 6 充 電 機 模 式 設 定 CHARGER MODE SET 口 FL 口 EQ Succeed ...

Page 27: ...SET 1 Buzzer 2 Backup time 3 Language 4 Model type C 4 5 BUZZER SET 口 Silence 口 Alarm Succeed LANGUAGE SET 口 English 口 Chinese Succeed MODEL SET 口10K 口60K 口15K 口80K 口22 5K 口100K 口30K 口120K 口45k 口150K Succeed ...

Page 28: ...TIME SET DATE 200 TIME F 1 Date Time Set Y M D 200 H M S Succeed ...

Page 29: ... 2 Remove PE cubicle for protecting the equipment 3 Unscrew UPS from the pallet base 4 Put a ramp board at the back of the UPS and let it slide down smoothly 4 1 3 Position and Environment Precaution for storage 1 Ambient temperature of installation site range form 28 to 10 Battery life will be reduced if the ambient temperature exceeds this range Ideal ambient temperature for operating the equipm...

Page 30: ...2A 110 190V 82A 3P 100A 57A 3P 75A 98A 120 208V 74A 3P 75A 52A 3P 60A 90A 15KVA 220 380V 39A 3P 40A 28A 3P 30A 48A 110 190V 122A 3P 125A 85A 3P 100A 147A 120 208V 114A 3P 125A 78A 3P 80A 135A 22 5KVA 220 380V 62A 3P 80A 43A 3P 60A 74A 110 190V 163A 3P 175A 113A 3P 125A 195A 120 208V 149A 3P 150A 104A 3P 125A 180A 30KVA 220 380V 83A 3P 100A 57A 3P 75A 98A 110 190V 239A 3P 300A 170A 3P 200A 294A 120...

Page 31: ...bient temperature 35 Copper conducting wire 60 insulation 75 insulation 80 insulation 90 insulation wire SWG AWG number diameter Ampere capacity A 2 0 14 7 0 6 20 3 5 12 7 0 8 30 5 5 10 7 1 0 40 8 8 7 1 2 55 65 70 80 14 6 7 1 6 80 95 100 110 22 4 7 2 0 100 125 135 145 30 7 2 3 125 150 160 170 38 2 7 2 6 145 180 190 205 50 19 1 8 175 210 220 245 60 0 19 2 0 200 240 250 280 80 19 2 3 230 285 300 330...

Page 32: ...ters for different capacity of UPS system please check the table 4 2 2B below Wire diameter of ground wire 10KVA 8mm2 15KVA 8mm2 22 5KVA 8mm2 30KVA 14mm2 45KVA 22mm2 60KVA 22mm2 80KVA 38mm2 100KVA 38mm2 120KVA 38mm2 Table 4 2 2B ...

Page 33: ...A 8 3P 30A 8 110 190V 3P 125A 38 3P 100A 22 120 208V 3P 125A 38 3P 80A 22 22 5KVA 220 380V 3P 80A 22 3P 60A 14 110 190V 3P 175A 50 3P 125A 38 120 208V 3P 150A 50 3P 125A 38 30KVA 220 380V 3P 100A 22 3P 75A 22 110 190V 3P 300A 100 3P 200A 60 120 208V 3P 225A 60 3P 150A 38 45KVA 220 380V 3P 125A 38 3P 100A 22 110 190V 3P 350A 125 3P 225A 60 120 208V 3P 300A 100 3P 225A 60 60KVA 220 380V 3P 175A 60 3...

Page 34: ...same grounding wire to connect the internal wire grounding and equipment grounding to the same point 4 2 5 Precautions for connecting batteries 1 For safety technician should put on insulating glove when handling or installing the UPS 2 Before removing the UPS be sure to check if the grounding wire is connected tightly and keep hands and legs dry Then cut off battery circuit from the equipment 3 W...

Page 35: ...rresponding to capacity of UPS UPS capacity Battery cable diameter mm2 10KVA 5 5mm2 15KVA 8mm2 22 5KVA 14mm2 30KVA 14mm2 45KVA 30mm2 60KVA 50mm2 80KVA 60mm2 100KVA 80mm2 120KVA 125mm2 150KVA 150mm2 200KVA 200mm2 250KVA 250mm2 Table 4 2 5 ...

Page 36: ...hen turn on external power switch to deliver power once more and check the phase sequence If phase sequence is correct go to next step 3 Initial setting procedure Press ESC button on the LCD and return to main menu Press or button to option F Press ENTER button to enter to Date Time setting You will see the following display page Shift cursor to year and press to shift the digits from 0 to 9 Press...

Page 37: ...s Press ENTER button A message Setting complete on the screen appears in a few seconds to indicate setting is successful At that time the system will detect the battery for 30 seconds and then the UPS will transfer from Bypass mode to Inverter mode Measure the output voltage and frequency on terminal R S T to see if the reading is correct Measure the voltage on terminal B and B to see if the volta...

Page 38: ...Fig 5 1 1 ...

Page 39: ...ars Please press ENTER button Then a message Setting complete appears in a few seconds to indicate the settingis okay INVERTER LED on the front panel will be off and BYPASS LED indicator will be lit which indicates UPS is powered by the BYPASS 5 2 2 System shut down procedure Press OFF button on the LCD panel and a screen for conforming setting will appear Press ENTER to confirm the setting The IN...

Page 40: ...Fig 5 3 ...

Page 41: ... S1 OFF position 3 Replacing the battery Wait for one minute and then remove iron sheet in front of the switch and battery apron Remove battery connection wiring and replace with a new battery Connect the wiring again Be sure to verify out put voltage and polarity after connecting wiring of batteries 4 Restarting UPS After fixing battery apron and switch iron sheet in place turn on switch S1 S2 fo...

Page 42: ...NTER button The a message Setting is successful will appear in a few seconds The LCD panel will be illuminated after 50 seconds Measure the voltage on terminal B and B to see if the value is exact 410VDC Measure the output voltage and frequency of terminal R S T to see if they are all correct If the reading is correct it means the system is initialized successfully Finally install the protection p...

Page 43: ...tion EPO Emergency Power Off is a device for shutting down the UPS in case of emergency If the EPO is turned on the following action will be performed 1 Stop Inverter immediately 2 Stop static switch immediately and the system won t have output power 3 Stop rectifier charger system Except the above actions the LCD panel will still remains active and keeps record on EPO time for starting up and rec...

Page 44: ... and charge the battery at least once every three months to improve the life of the battery 3 Please note the temperature and humidity of the operating environment 4 When storing the UPS use PE plastic bag to pack it 5 Check the lithium cell on the PCB3304 every year and change it if the cell voltage goes under 2 VDC ...

Page 45: ...pass after 30 cycles while overload exceed 150 Way of Inverter Sine wave modulated from 20KHz pulse by DSP control Frequency 50Hz 60Hz Frequency regulation 0 1 Range of phase lock 5 Hz Range of lock released 5 Hz Range of lock back 3 Hz Wave Sine wave Load crest factor 3 1 Output Total harmonic distortion Less 3 linear load Transfer way When inverter and utility are synchronized at same phase and ...

Page 46: ...mm 800mm 800mm 800mm 800mm H 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1800mm 1800mm 120V 208V 427Kg 463Kg 457Kg 543Kg 743Kg 851Kg W 530mm 530mm 530mm 530mm 750mm 750mm 750mm 1100mm 1100mm D 875mm 875mm 960mm 960mm 800mm 800mm 800mm 800mm 800mm H 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1800mm 1800mm Physical size 220V 380V 333Kg 343Kg 345Kg 412Kg 544Kg 631Kg 752Kg 1410Kg ...

Page 47: ...ut over current 1 Load is over for 125 above Unload to 100 below 2 Ol 3316 feedbacks circuit error Replace ol 3320 3 Ol 3300program parameter is too high Correct program parameter 4 SCR component damaged Replace SCR component 5 Ol 3302 trigger signal to SCR is abnormal Replace ol 3302 6 Ol 3302controlerror Replace ol 3302 Input frequency is too high 1 Utility frequency is too high Recover frequenc...

Page 48: ...l 3302 control error Replace ol 3302 Recharge current is too high 1 Ol 3302 recharge current exceeds limit current point Replace ol 3302 2 Ol 3302 feedbacks circuit error Replace ol 3302 3 Ol 3300 program parameter is too high Replace ol 3300 4 Error on ol 3302 control Replace ol 3302 5 Battery is not function well replace battery Temperature of recharge machine is too high 1 Temperature of side h...

Page 49: ...Unload Load To Under 100 2 Ol 3316 detects circuit error Replace Ol 3316 3 Ol 3300 program parameter is too high Correct Program Parameter Inverter input over current There isn t a function like this for now Temperature on the Inverter is too high 1 Temperature of heat sink sheet on inverter side is too high Unload Load To Below 100 2 Temperature switch line is open Recover Temperature Switch Line...

Page 50: ...rameter is too high Correct program parameter Humidity of main machine is too high There is no this function for now 1 No second power Add second Power 2 Ol 3320 detects circuit error Replace ol 3320 3 Ol 3300 feedbacks circuit error Replace ol 3300 No second power found 4 Ol 3300program parameter inaccuracy Correct program parameter 1 No any power is added Add any Power 2 Error on ol 3320 detecti...

Page 51: ...s about to be shut down 6 Error on ol 3300 program parameter Correct program parameter 1 No battery Add battery 2 Battery power is not insufficient Recharge battery 3 Ol 3302 detects circuit error Replace ol 3302 Error on battery test 4 Ol 3300 program parameter inaccuracy Correct program parameter 1 Emergency switch functions Recover Emergency Switch 2 Input short circuit Eliminate short circuit ...