Optimal 151-191, Instructions For Use And Maintenance Manual

Page 1: ...NOTE Read instructions before use Instructions for Use and Maintenance Snow Blower 151 191 TREJON AB Företagsvägen 9 SE 911 35 VÄNNÄSBY SWEDEN Tel 46 0 935 39 900 Fax 46 0 935 39 919 ...

Page 2: ...Instructions for Use and Maintenance 151 191 1310 trejonindustries se 2 Breddningsvingen monteras på insidan av maskinen ...

Page 3: ...instructions 10 2 1 Safety directions 10 2 2 Explanation of the symbols 13 3 Using the equipment 15 3 1 Assembly 15 3 2 Attaching machine to the tractor 15 3 3 Before starting up 17 3 4 Adjustments 17 3 5 Operating the machine 19 4 Service and maintenance 21 4 1 General 21 4 2 Maintenance schedule 22 4 3 Before the snowy season 23 4 4 After the snowy season 23 4 5 Gearbox oil check and change 23 5...

Page 4: ...ON YOUR SAFETY IS ENDANGERED A word of advice Pay special attention to the words WARNING CAUTION and NOTE in the safety instructions The words have been chosen from of the following WARNING This safety sign is used to identify potential hazards that can lead to serious injury or even death These hazards include situations that may occur when the safety equipment and or the safety shields are remov...

Page 5: ...will ensure the long and effective use of the equipment We have produced this manual for you to get a good understanding of the functioning of the machine and what safety and maintenance instructions to follow when working with it If any question should arise when using the machine or when reading this manual you are welcome to contact us for further information TREJON AB Företagsvägen 9 SE 911 35...

Page 6: ...he PTO shaft with shear bolt 1400Nm is included Check that the machine is lubricated see section Service and maintenance Check that all screws are properly tightened see section Service and maintenance Check that all guards and safety shields are properly fastened Check the oil level in the gearbox See section Service and maintenance Check chain tension see section Service and maintenance Make a f...

Page 7: ... you know the right model type and serial number See the identification plate on the chassis 1 2 Description The equipment is designed to clear snow from level ground such as roads and parking lots The snow blower is to be mounted at the front or at the rear on the three point lift of the tractor Cat 0 I A double acting hydraulic connection is needed to turn the ejector tube If the equipment is fi...

Page 8: ...hassie 2 Turntable gear hydraulic powered 3 Adjustable flap 4 Flap control 5 Ejector tube 6 Front safety bow 7 Reversible wearing edge 8 Feeding auger 9 Ejecting rotor 10 Drive shaft for rear mounting 540 1000 rpm 11 Drive shaft for frontal mounting 1000 alt 2000 rpm 12 Shear bolt clutch for the feeding auger 13 Gearbox 5 1 3 2 6 7 8 9 4 10 11 12 13 ...

Page 9: ...ting ejector tube standard hydraulic hydraulic hydraulic Hydraulic Flap control standard mechanical mechanical mechanical Mechanical Weight basic unit kg 314 314 330 330 PTO operational rpm min max CW Reversing 540 1000 540 1000 540 1000 540 1000 PTO operational rpm CCW Front mounted 1000 2000 1000 2000 Mounting variations R F R F R F R F Mounting categorie 0 I 0 I 0 I 0 I Due to continuous produc...

Page 10: ...he machine Connect the machine Attach the machine correctly don t stand behind the tractor during installation Ensure machine is properly mounted adjusted and in good operating condition Failure to ensure a secure coupling of the implement to the tractor can cause injury and damage to the implement or tractor Secure the working area Unauthorized persons particularly children are not allowed near t...

Page 11: ...g over uneven terrain observe the type of terrain and develop a safe mowing pattern When driving in slopes Operate the machine up and down steep slopes not across slopes to prevent the tractor from tipping Avoid sudden stops and starts slow down before changing directions on a slope Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and machine If tractor ov...

Page 12: ...nspect for damage before restarting Hydraulic hoses The machine s hydraulic hoses contain oil under high pressure Never touch the hoses or other hydraulic components while there is still pressure in the system In case of leakage oil under high pressure can penetrate the skin and cause serious injuries If accident happen contact doctor Check the condition of the hydraulic hoses every day Worn or le...

Page 13: ... the right shows Warning Read and follow the manual and the safety instructions before using the equipment Pass on all safety instructions to other users of the equipment Warning Do not touch moving parts Do not move about near the PTO when the equipment is operating Warning Matter such as stones and clumps of ice may fly away when the equipment is being used The operator must pay attention to whe...

Page 14: ...uipment as long as the tractor is moving The tractor must be immobilized with the parking brake whenever the operator leaves the cabin Warning Crushing hazard When the ejector tube is lowered the engine of the tractor and the PTO must be switched off Never use your arms or your legs to clear the ejector tube The CE symbol mounted by the manufacturer confirms that the equipment altogether meets all...

Page 15: ...ent Before operating the machine tasks in section 3 3 Before starting up must be cleared 3 2 Attaching machine to the tractor Warning Crushing hazard When connecting never stand between the tractor and the equipment as long as the tractor is moving Always immobilize the tractor when leaving the cabin for any coupling decoupling work The machine should not be mounted on a tractor with insufficient ...

Page 16: ...ting edges of to avoid damages on pipes when telescoping Try to attain longest possible shaft overlap Be extra careful with shaft overlap when using hydraulic top link when this equipment can make quick changes at measure Note that usually the shaft is shorter when mounting at the front than when mounting at the rear Alternative for PTO shafts shorter than 1000mm use at least half of maximum overl...

Page 17: ...e gearbox The oil should reach the lower plug at the side of the gearbox The gearbox is filled with SAE 80W 90 API GL4 GL5 ISO VG 220 gear oil Adjust height of scraper steel with support pads and machine tilt with top link see section Adjustments Check that no objects have wrapped themselves around moving parts Perform a trial run of entire machine 3 4 Adjustments Warning No work is allowed unless...

Page 18: ...ing work The supporting pads are to be adjusted as the wearing edge is being worn down The supporting pads are adjusted by undoing the mounting screws and mount them in other holes Ejector tube The equipment comes fitted with a hydraulically turntable ejector tube as standard At the end of the tube is a flap that regulates the distance the snow is thrown Turn up the handle that locks the pierced r...

Page 19: ...e come to a complete stop Caution The shear bolt is No guarantee for machine not being damaged at impact with heavy solid objects To avoid damages on machine lift snow blower before going backwards with the equipment A doubled driving speed make the stress at the equipment four times higher Damages on snow blower caused by impact with heavy solid objects isn t covered by the warranty Keep the spec...

Page 20: ... must be stopped before the equipment is cleaned Inform anybody in the vicinity that work is going on with the equipment Drop the ejector tube and clear the obstruction When using the equipment for the first time in the cold season you should set it to lean back a little This will ensure that the wearing edge does not pick up a lot of stones and debris that can be ejected dangerously After a while...

Page 21: ...ve shields To avoid injury to other persons make sure that nobody is in the proximity 4 1 General Carefully maintain the equipment in order to achieve cost effectiveness and a long working life prevent early repairs and keeping the value of the equipment Use only quality lubricants and suitable tools Do not use high pressure cleaning for the bearings and the hydraulic components After cleaning the...

Page 22: ...wearing edge for wear Turn over or replace as needed Cross shaft 40 h Grease 1 piece NLGI2 EP Shear bolt clutch 40 h Grease 2 pieces NLGI2 EP Feeding auger 40 h Grease 2 pieces screw NLGI2 EP Transmission chain 40 h Oil 1 piece Engine oil 10W40 Turntable gear 40 h Grease 2 pieces NLGI2 EP Chain tensioner 40 h Adjust ment 1 piece Check the tension You should be able to push the chain down about 7mm...

Page 23: ...necessary add recomended oil throw the breather at the top of the gear box Oil change The oil in the gearbox must be changed after the first 50 hours of service and the again every 500 hours or at least once a year Start the PTO and run the equipment until the gearbox oil is warm Unscrew the filler plug on top of the gearbox Open the drain plug and drain the oil into a suitable container Clean the...

Page 24: ...TE Do not use a bolt that is threaded all the way The shear bolt on the PTO shaft often breakes Rpm s are too low Load is too high Vibrations from the PTO shaft The power train is subject to chock loads Always maintain 540 or maximum 1000 rpm at the PTO Lessen the work load Work the snow twice The angle of the universal joints is too large Check the shaft Avoid chock loads There are often stoppage...

Page 25: ...rtners The TREJON original spare parts are specifically made for this equipment The fitting and or use of non original parts and accessories may change the technical qualities of your equipment in a negative way The manufacturer does not give any guarantee for damages caused by using non original parts or accessories The guarantee does not cover arbitrary changes made on the equipment Contact the ...

Page 26: ...Instructions for Use and Maintenance 151 191 1310 trejonindustries se 26 Breddningsvingen monteras på insidan av maskinen Notes ...

Page 27: ...Instructions for Use and Maintenance 151 191 1310 trejonindustries se 27 Breddningsvingen monteras på insidan av maskinen Notes ...

Page 28: ...ower OPTIMAL 191 make model to which this certificate applies conforms to the basic safety and health requirements of EEC Directions 2006 42 EG if applicable and to the other relevant EEC Directions title and or number and date of issue of the other EEC Directions if applicable To effect correct application of the safety and health requirements stated in the EEC Directions the following standards ...

Page 29: ...Instructions for Use and Maintenance 151 191 1310 trejonindustries se 29 Breddningsvingen monteras på insidan av maskinen ...

Page 30: ...Instructions for Use and Maintenance 151 191 1310 trejonindustries se 30 Breddningsvingen monteras på insidan av maskinen ...

Page 31: ...ial reasons without demands to carry out the same improvements on equipment already delivered Pictures in the manual do not necessarily show the equipment as delivered Technical data weights and measures are without obligation Reservation for faults 2013 Trejon AB Sweden Copying translation and excerpts are only permitted with a written permit from TREJON AB Företagsvägen 9 SE 911 35 Vännäsby All ...

Page 32: ...ctions for Use and Maintenance 151 191 1310 trejonindustries se 32 Breddningsvingen monteras på insidan av maskinen TREJON AB Företagsvägen 9 SE 911 35 VÄNNÄSBY SWEDEN Tel 46 0 935 39 900 Fax 46 0 935 39 919 ...