optris CS series, Operator'S Manual

Page 1: ...optris CS Infrared Sensor Operators manual ...

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Page 3: ...ess if failures occur please contact the customer service at once The warranty period covers 24 months starting on the delivery date After the warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product components Warranty does not apply to damages which result from misuse or neglect The warranty also expires if you open the product The manu...

Page 4: ...tions 7 Determination of unknown Emissivities 28 Measurement Specifications 9 Characteristic Emissivities 29 Optical Charts 10 Appendix A Emissivity Table Metals 30 Close Focus Optics 11 Appendix B Emissivity Table Non Metals 31 LED Functions 12 Appendix C Smart Averaging 32 Automatic Aiming Support 12 Self Diagnostic 13 Temperature Code Indication 14 Installation 15 Mechanical Installation 15 Mou...

Page 5: ...he sensors CS are sensitive optical systems Please use only the thread for mechanical installation Avoid mechanical violence on the head this may destroy the system expiry of warranty Scope of Supply CS incl connection cable two mounting nuts and operators manual Maintenance Lens cleaning Blow off loose particles using clean compressed air The lens surface can be cleaned with a soft humid tissue m...

Page 6: ...ivity 0 950 Transmission 1 000 Average time 0 3 s Smart averaging active Smart averaging hysteresis 2 C Ambient temperature source internal head Status LED function Self diagnostic Input IN OUT green Communication input Output OUT yellow mV output Temperature range 0 350 C optris CS E2010 12 A 4 Output voltage 0 3 5 V Vcc adjust inactive Signal processing Hold mode off Calibration Gain 1 000 Offse...

Page 7: ...rm level 0 V Service voltage 10 V IN OUT At Alarm output open collector the following settings are default Mode normally closed Temp code output activated for values above alarm level Range settings 0 C 0 100 C 100 Vcc adjust If activated the following settings are default Output voltage range 0 10 V Difference mode activated optris CS E2010 12 A 5 Alarm level Alarm value IN OUT pin Vcc 1 40 C 11 ...

Page 8: ...t temperature 20 80 C Storage temperature 40 85 C Relative humidity 10 95 non condensing Material stainless steel Dimensions M12x1 85 mm long Weight 58 g Cable length 1 m standard 3 m 8 m 15 m Cable diameter 4 3 mm Vibration IEC 68 2 6 3G 11 200 Hz any axis Shock IEC 68 2 27 50G 11 ms any axis ...

Page 9: ...t open collector 0 30 V DC 50 mA 4 x Input programmable functions external emissivity adjustment ambient temperature compensation triggered signal output and peak hold function x x Serial digital 3 uni burst mode or bidirectional Status LED green LED with programmable functions alarm indication threshold independent from alarm outputs automatic aiming support self diagnostics temperature code indi...

Page 10: ...age 5 VDC also valid for alarm output 2 only at supply voltage 11 V 3 inverted RS232 TTL 9 6 kBaud 4 500 mA if the mV output is not used white Power supply yellow OUT Analog output TxD 5 V Alarm output green IN OUT Analog input RxD 5 V Open collector output brown GND Ground black Shield optris CS E2010 12 A 8 ...

Page 11: ...95 signal adjustable up to 999 s via software Warm up time 10 min Emissivity Gain 0 100 1 100 adjustable via 0 5 VDC input or software Transmissivity 0 100 1 000 adjustable via software Interface optional USB programming interface Signal processing Average Peak hold Valley hold Advanced peak hold with threshold and hysteresis Triggered signal output Triggered peak hold function adjustable via soft...

Page 12: ...lder air purge The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum distance between sensing head and measuring object In order to prevent measuring errors the object should fill out the field of view of the optics completely Consequently the spot should at all times have at least the same size like the object or should be smaller than that ...

Page 13: ...ics can also be combined with a laminar air purge CF lens ACCTCF Laminar air purge with integrated CF lens ACCTAPLCF If the CF lens is used the transmission has to be set to 0 78 To change this value the optional USB Kit including CompactConnect software is necessary optris CS E2010 12 A 11 ...

Page 14: ...t states of the sensor Temperature Code indication Indication of the object temperature via the LED Off LED deactivated Automatic Aiming Support The automatic aiming support helps to adjust the unit to an object which has a temperature different to the background If this function is activated via software the sensor is looking for the highest object temperature means the threshold value for activa...

Page 15: ...easuring range double flash Not stable intermittent on Alarm fault always on Sensor overheated The internal temperature probes have detected an invalid high internal temperature of the CS Out of measuring range The object temperature is out of measuring range Not stable The internal temperature probes have detected an unequally internal temperature of the CS Alarm fault Current through the switchi...

Page 16: ...econd digit xx 10 times long flashing first digit 0 0x 10 times short flashing second digit 0 x0 Examples 87 C 8 times long flashing indicates 87 and afterwards 7 times short flashing indicates 87 31 C 3 times long flashing indicates 31 and afterwards 1 time short flashing indicates 31 8 C 10 times long flashing indicates 08 and afterwards 8 times short flashing indicates 08 20 C 2 times long flas...

Page 17: ...x1 thread and can be installed either directly via the sensor thread or with the help of the both hex nuts standard to the mounting bracket available For an exact aiming of the sensor to an object the LED function Automatic Aiming Support can be used optris CS E2010 12 A 15 ...

Page 18: ...x1 thread Mounting fork with M12x1 one axis ACCTFB adjustable in one axis ACCTMB thread adjustable in 2 axes ACCTMG optris CS E2010 12 A 16 The Mounting fork can be combined with the Mounting bracket ACCTFB using the M12x1 thread Mounting bracket adjustable in two axes ACCTAB ...

Page 19: ... 17 A combination of the Laminar air purge collar with the bottom section of the Mounting fork allows an adjustment in two axes ACCTAPL ACCTMG Standard air purge collar Laminar air purge collar the side air outlet fits to the mounting bracket prevents a cooling down of the object hose connection 3x5 mm in short distances hose connection 3x5 mm ACCSAP ACCTAPL The needed amount of air approx 2 10 l ...

Page 20: ...nal block and software CD with 90 angle as CF lens ACCSUSBK ACCTRAM ACCTPW If the protective window is used the transmission has to be set to 0 83 To change this value the optional USB Kit including CompactConnect software is necessary All accessories can be ordered using the according part numbers in brackets optris CS E2010 12 A 18 ...

Page 21: ...e must be 10kΩ Digital communication For a digital communication the optional USB programming kit is required Please connect each wire of the USB adapter cable with the same coloured wire of the sensor cable by using the terminal block Press with a screw driver as shown in the picture to loose a contact ...

Page 22: ...nd receiving data unidirectional communication burst mode the sensor is sending data only Open collector output The open collector output is an additional alarm output on the CS and can control an external relay e g In addition the analog output can be used simultaneously optris CS E2010 12 A 20 ...

Page 23: ...ect connection to an RS232 interface on the computer The CS works with a UART voltage of 3 3 V For a bidirectional RS232 connection of the sensor the following interface circuits can be used MAX3380 or MAX3321 manufacturer Maxim ...

Page 24: ...ms for Maintenance Applications Open collector output Common power supply voltage change to adjust simultaneously for direct 24V DC signal lamp alarm levels and emissivity values Vcc adjust mode control optris CS E2010 12 A 22 ...

Page 25: ...Simple common alarm and pre alarm generation optris CS E2010 12 A 23 ...

Page 26: ...tructions of the wizard until the installation is finished The installation wizard will place a launch icon on the desktop and in the start menu Start Programs CompactConnect If you want to uninstall the software from your system please use the uninstall icon in the start menu You will find a detailed software manual on the CD optris CS E2010 12 A 24 Main Features Graphic display for temperature t...

Page 27: ...600 baud Data bits 8 Parity none Stop bits 1 Flow control off Protocol All sensors of the CS series are using a binary protocol To get a fast communication the protocol has no additional overhead with CR LR or ACK bytes To power the sensor the control signal DTR has to be set ...

Page 28: ...nt 1 read process temperature 3E0200 0519 process temp C Hex Dec 0519 1000 10 30 5 2 read current emissivity 3E0208 036C emissivity Hex Dec 036C 1000 0 876 3 set emissivity to 0 95 3A020803B6 word Dec Hex 0 95 x 1000 03B6 4 switch on loop maintenance mode 3D026190 5 set analog output to 0 C permanent 3A021203E8 word Dec Hex 0 C x 10 1000 03E8 5 set analog output to 200 C permanent 3A02120BB8 word ...

Page 29: ...urface temperature on the basis of the emitted infrared radiation from an object The most important feature of infrared thermometers is that they enable the user to measure objects contactless Consequently these products help to measure the temperature of inaccessible or moving objects without difficulties Infrared thermometers basically consist of the following components lens spectral filter det...

Page 30: ...ing results by interfering infrared radiation emitted by background objects flames heating systems chamottes To minimize measuring errors in such cases the handling should be performed very carefully and the unit should be protected against reflecting radiation sources Determination of unknown Emissivities First determine the actual temperature of the measuring object with a thermocouple or contac...

Page 31: ...e measured value corresponds to the temperature of the colored surface Characteristic Emissivities In case none of the methods mentioned above help to determine the emissivity you may use the emissivity tables Appendix A and B These are average values only The actual emissivity of a material depends on the following factors temperature measuring angle geometry of the surface thickness of the mater...

Page 32: ...ened 0 05 0 1 oxidized 0 2 0 5 oxidized 0 4 0 8 Platinum black 0 9 Chrome 0 02 0 2 Silver 0 02 Gold 0 01 0 1 Steel polished plate 0 1 Haynes alloy 0 3 0 8 rustless 0 1 0 8 Inconel electro polished 0 15 heavy plate 0 4 0 6 sandblast 0 3 0 6 cold rolled 0 7 0 9 oxidized 0 7 0 95 oxidized 0 7 0 9 Iron non oxidized 0 05 0 2 Tin non oxidized 0 05 rusted 0 5 0 7 Titanium polished 0 05 0 2 oxidized 0 5 0...

Page 33: ...raphite 0 7 0 8 Carborundum 0 9 Ceramic 0 95 Concrete 0 95 Glass 0 85 Grit 0 95 Gypsum 0 8 0 95 Ice 0 98 Limestone 0 98 Paint non alkaline 0 9 0 95 Paper any color 0 95 Plastic 50 μm non transparent 0 95 Rubber 0 95 Sand 0 9 Snow 0 9 Soil 0 9 0 98 Textiles 0 95 Water 0 93 Wood natural 0 9 0 95 Material optris CS E2010 12 A 31 ...

Page 34: ...is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time Therefore those peaks can only be seen with a delay on the signal output Appendix C Smart Averaging The function Smart Averaging eliminates this disadvantage by passing those fast events without averaging directly through to the signal output Signal graph with Smart Averaging function Signal ...