ST 6100 Terminal Installation Guide
R9015 Version 03
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© ORBCOMM
®
Proprietary
Cable Assembly Instructions
This section provides the information necessary for the Solution Provider to assemble ST power/interface cables
for the end-user. The mating connector kit (ST100030-001) does not ship with the terminal.
The cable assembly procedures in this section are adequate for most installations. For particularly harsh
environments such as maritime installations, use a cable with molded backfill as described in the Blunt Cut cable
section later in this document. Please contact Customer Support if you need recommendations for a cable
manufacturer.
Note:
It is recommended you choose a raw cable with the following properties:
* The terminal accepts input ranges of 9 to 32 VDC. If your application requires extended cable
lengths, it is necessary to calculate the cable voltage drop to determine if the terminal is
receiving at least 9 V (with 1.7 A draw). Large cable voltage drops might adversely affect
terminal operation.
* Cable jacket and internal conductor installation rated for minimum temperature range of -40°C
to 85°C (-40° to +185°F), and UV compliant where exposure to UV is expected.
Note:
For reliable operation, shield all cables used for power and data connections to the terminal.
Figure 9 Basic Connector Parts for Soldering Configuration
Required Tools and Materials
The following tools and materials are required to build the cable using this method:
•
A cable
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appropriate for the terminal’s environment
•
A knife
•
A wire stripper
•
Solder
•
A fine-tip soldering iron
•
A flexible high temperature silicone sealant for outdoor exposure
Cable Assembly Steps
1)
Use a knife to cut and remove the outer jacket of the cable, 20 mm from the end (Figure 10) and remove
any foil shielding.
CAUTION
Be careful not to nick the wire insulation.
2)
Use a wire stripper to remove 5 mm of insulation from the wires (Figure 10).
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For cables exposed to extreme temperatures and sun, select a cable with a thermal rating of -40°C to +85°C (-40 to +185°F)
and a UV resistant jacket.
Connector
Body
Coupling Ring
Back Shell
Sealing Nut
