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IOM MANUAL

 

SA ALUMINUM STOP LOG

 

 

 

 

www.orbinox.com

 

 

EDITION 12/2017 

IOM-SA 

1.  INTRODUCTION .................................................................................................................................................... 2 

2.  EQUIPMENT MAIN COMPONENTS ......................................................................................................................... 3 

3.  HANDLING AND STORAGE.................................................................................................................................... 4 

4.  INSTALLATION ....................................................................................................................................................... 5 

4.1. 

EMBEDDED IN CONCRETE (IN THE CHANNEL RECESS) ........................................................................................ 5 

4.2. 

FACE MOUNTED (IN EXISTING CHANNEL WITHOUT RECCESSES) ....................................................................... 6 

4.3. 

WALL MOUNTED (AT THE END OF THE CHANNEL) ............................................................................................. 8 

5.  START-UP AND COMMISSIONING ....................................................................................................................... 10 

6.  OPERATION ........................................................................................................................................................ 11 

7.  MAINTENANCE ................................................................................................................................................... 12 

7.1. 

CLEANING AND LUBRICATION ........................................................................................................................ 12 

7.2. 

SEAL REPLACEMENT: HORIZONTAL AND BOTTOM SEAL ................................................................................... 13 

7.3. 

SEAL REPLACEMENT: VERTICAL SEAL ................................................................................................................ 14 

8.  TROUBLESHOOTING ............................................................................................................................................ 15 

9.  ANNEX: CIVIL WORK TOLERANCES ...................................................................................................................... 16 

 

1.

 

INTRODUCTION 

 

This  manual  describes  the  recommended  procedures  for  installation,  operation,  maintenance  and  safety 

precautions for the following Orbinox equipment: 

o

 

SA Aluminum Stop Log 

 

 

Please  read  thoroughly  all  the  instructions  in  the  manual  prior  to  installation,  and  contact  an  Orbinox 

representative in case of any questions. 

 

The manual makes reference to the “General Arrangement Drawing” (GAD). The GAD is the drawing that is sent 

to and approved by the customer prior to the production of the stop log. The manual shall be used in conjunction 
with the GAD. 

 

Orbinox  assumes  no  responsibility  or  liability  if  the  gate  is  not  installed,  operated  and  maintained  in  strict 

accordance to the procedures described in this manual.

 

 

 

Summary of Contents for ALUMINUM STOP LOG SA

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL ALUMINUM STOP LOG SA...

Page 2: ...K TOLERANCES 16 1 INTRODUCTION This manual describes the recommended procedures for installation operation maintenance and safety precautions for the following Orbinox equipment o SA Aluminum Stop Log...

Page 3: ...orbinox com EDITION 12 2017 IOM SA 2 EQUIPMENT MAIN COMPONENTS ITEM DESCRIPTION 1 FRAME 2 LOG 3 VERTICAL SEAL 4 BOTTOM SEAL 5 LATERAL GUIDE 6 LOG LOCKING SYSTEM 7 SEAL AND GUIDE LOCKING SYSTEM 8 INTE...

Page 4: ...eck the equipment on delivery and report back to Orbinox any missing components within 3 days from receipt of the equipment Orbinox will not accept responsibility for loss or damage to any equipment w...

Page 5: ...NEL RECESS Step 1 Initial assessment Check that the concrete wall meets the requirements described in Section 4 Verify that all installation materials specified on the GAD are available Wooden wedges...

Page 6: ...inless steel bolts that secure the vertical guides and seals must be greased on the outside to avoid getting bonded to the concrete Step 2 Anchor the gate to the side of the channel Position the unit...

Page 7: ...www orbinox com EDITION 12 2017 IOM SA CAUTION Make sure not to get grout or any other foreign material on the gate s seals guides or stem as this may cause leakage or damage Figure 6 Figure 7 Figure...

Page 8: ...bolt and prior to drilling the hole on the other side make sure the frame is perfectly leveled Step 3 Construction sealant application Remove the unit from the wall first remove the nuts of the anchor...

Page 9: ...IOM MANUAL SA ALUMINUM STOP LOG www orbinox com EDITION 12 2017 IOM SA Figure 12 Figure 13 Figure 14...

Page 10: ...eter The maximum deviation should be width 1000 o Verify that the frame invert has been embedded in concrete Wall mounted at the end of the channel installation Verify that there are no voids between...

Page 11: ...lide Please refer to section 7 1 for detailed information about the required grease type The following equipment can be used to lift up the gate or logs o Hand pull the slide or logs are equipped with...

Page 12: ...seals and make sure they are not damaged Seals shall be replaced if damaged see section 7 2 Check tightness of all unit assembly bolts and anchor bolts Spare parts Orbinox does not recommend stocking...

Page 13: ...replacement o Step 1 Remove the log from the frame See Figure 15 part 2 o Step 2 Remove the damaged seals and replace it by the new ones See Figure 16 part 1 Add general purspose Loctite to secure the...

Page 14: ...ogs from the frame Remove the Seal and guide Locking System Remove the vertical seals and replace by the new ones For stainless steel frames the seals are secured with stainless steel retainers Secure...

Page 15: ...stall unit repair the concrete wall and re install the unit Insufficient construction sealant refer to the GAD Uninstall the unit clean the concrete wall and apply new construction sealant refer to th...

Page 16: ...mension Deviations shall be within the tolerances defined in DIN 18202 Deviation Maximun deviation Linear deviation DLx DLy DLyy DIN 18202 table 1 group 2 for DLx and DLy DIN 18202 table 1 group 5 for...

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