Orbitalum HX 16P Operating Instructions Manual Download | Manualshive

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(12.03.18) OW_HX 16P_BA_848060202_01_EN

orbitalum tools

GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0

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HX 16P

| Operating instructions

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Summary of Contents for HX 16P

Page 1: ...nclosed orbital weld head HX 16P Machine no To work safely with this machine please read through the operating instructions in full before initial operation Retain the operating instructions for future reference Code 848 060 202 EN Translation of original operating instructions ...

Page 2: ...ed in particular the rights of duplication and distribution as well as translation Duplication and reproduction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH ...

Page 3: ... 4 1 General information 7 4 2 Positioning of the weld head 7 4 3 Starting of the orbital weld head 7 4 4 Preparation and replacement of the electrode 8 4 5 Adjustment and replacement of microswitch 8 4 6 Cleaning the orbital weld head 9 4 6 1 Equipment 9 4 6 2 Procedure 9 5 General safety rules 11 5 1 Welding cables 11 5 2 Polarity switch 11 5 3 Ground power circuit 11 5 4 Welding operations 12 5...

Page 4: ...g symbol Meaning DANGER Direct danger Non observance could result in death or critical injury Restrictions if applicable X X Measures to prevent danger WARNING Possible danger Non observance could result in serious injury Restrictions if applicable X X Measures to prevent danger ATTENTION Dangerous situation X X Non observance could result in minor injuries ATTENTION Dangerous situation X X Non ob...

Page 5: ... to tubes is TIG carried out with fully automatic equipment This system allows the welding operation to be completely unaffected by the skill of the welder and produces perfectly repeatable high quality welds The family of weld heads HX16 model has been specially designed to meet these requirements in particular the new version HX16P has been implemented with a pneumatic system for clamping to red...

Page 6: ... protective allows to create a closed chamber for the shielding gas 3 2 Pneumatic clamping system This group encloses The pressure regulator is powered by means of the quick coupling by high pressure air max 16 bar this device is equipped with a pressure gauge for the control and a knob setting The solenoid valve powered by the air coming from the pressure regulator serves by means of the quick co...

Page 7: ... achieve a perfect weld is a perfect cleaning of the tubes and the joints to be welded Be sure that there is no oxide chips grease or any impurities 4 2 Positioning of the weld head With the introduction of pneumatic part in the model HX16P placement has been completely revolutionized much faster and more accurate than the standard versions The low weight and efficient clamping systems allows a ea...

Page 8: ...metry In this case the welding parameters will change and the reproducibility is no longer guaranteed For replacement move the rotor with the open weld head forwards until you can reach dowel NOTE The distance electrode work piece influences the arc voltage We recommend to prepare a certain number of electrodes already cut and sharpened as soon as you have determined the electrode size 4 5 Adjustm...

Page 9: ...er for electrical contacts LOCTITE 7039 4 6 2 Procedure 1 Without disassembling the weld head turn the gear wheel rotor into position as shown in Fig 1 Fig 1 Starting position for the cleaning of the gear 2 Once the gear wheel rotor has reached the position spray the cleaner contacts in the direction shown in Fig 2 continu ously during the rotation on the gear Continue for the entire extension of ...

Page 10: ...ny finish of the gear 5 Exhaust the carbonaceous deposits with a vacuum cleaner 6 Clean the inside of the gear using scotch brite as shown in Fig 5 and Fig 6 Fig 5 Cleaning inside gear with scotch brite Fig 6 Cleaning inside gear with scotch brite 7 Repeat step 2 by spraying abundantly product Both inside and outside of the gear Repeat immediatly after step 5 tak ing care to remove all residual tr...

Page 11: ...mediately all breaks in insulation with rubber and friction tapes Tighten and adequately insulate all cable connections X X It is dangerous when exposed sections of cable come in contact with grounded metallic objects causing an arc X X Unprotected eyes may be injured and fire may result if combustible materials such as oil or grease are in the vicinity 5 2 Polarity switch X X Always read and obse...

Page 12: ...e heavy sludge or scale X X KEEP head and arms distant from work as possible 5 5 Explosion hazards X X Always read and observe the following warning messages NEVER weld in or near explosive atmosphere Such atmosphere can be created by inflammable gas leaks or by vapours from inflammable liquids or by combustible dust 5 6 Ventilation X X Always read and observe the following warning messages DO NOT...

Page 13: ...bles cable connectors electrodes etc to avoid harmful or fatal electric shock or burns NEVER work in a damp area without suitable insulation X X KEEP hands feet and clothing dry at all the times 5 10 Face protection X X Always read and observe the following warning messages DO NOT use cracked or defective helmets or shields X X KEEP helmet and face shield in good condition X X If cracks occur in f...

Page 14: ...m the arc They must insulate the body from harmful electric currents X X Wear leather or asbestos gloves at all times to protect hand and wrists X X Dark coloured shirts are preferred to light ones since arc rays readily penetrate light coloured fabrics In case of gas shielded arc welding light colours are more reflective and may cause eye burns due to intense ultra violet rays given off by the pr...

Page 15: ... 12 03 18 OW_HX 16P_BA_848060202_01_EN orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 15 HX 16P Operating instructions ...

Page 16: ...mbH Josef Schuettler Str 17 78224 Singen Germany Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 500 UNITED KINGDOM Wachs UK UK Sales Rental Service Centre Units 4 5 Navigation Park Road One Winsford Industrial Estate Winsford Cheshire CW7 3 RL United Kingdom Tel 44 0 1606 861 423 Fax 44 0 1606 556 364 ASIA CHINA Orbitalum Tools New Caohejing International Business Centre Room 2801 B Building B No 391 Gui...

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