Orbitalum RPG 4.5, Operating Instructions Manual

Page 1: ...aring Machines RPG 4 5 RPG 4 5 S RPG 8 6 Machine no Code 790 038 762 EN Translation of original operating instructions To work safely with this machine please read through the operating instructions in full before initial operation Retain the operating instructions for future reference ...

Page 2: ...ed in particular the rights of duplication and distribution as well as translation Duplication and reproduction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH ...

Page 3: ...ions 14 5 Technical specifications 15 6 Initial operation 16 6 1 Checking the parts of delivery 16 6 2 Included with the machine 16 6 3 Connection requirements 16 7 Storage and Transport 17 7 1 Transporting the machine 17 8 Setup and assembly 18 8 1 Fitting the multifunctional tool MFW and the tool holder WH 19 8 2 Inserting replacing the clamping shells not with RPG 4 5 S 20 8 2 1 Inserting the l...

Page 4: ...his safety symbol in order to avoid injuries or death Warning symbol Meaning DANGER Direct danger Non observance could result in death or critical injury Restrictions if applicable X X Measures to prevent danger WARNING Possible danger Non observance could result in serious injury Restrictions if applicable X X Measures to prevent danger ATTENTION Dangerous situation X X Non observance could resul...

Page 5: ...e instructions 1 3 Abbreviations Abbr Meaning RPG 4 5 Tube Squaring Machine for tubes with an outer diameter of up to 4 5 inches RPG 4 5 S Tube Squaring Machine for tubes with an outer diameter of up to 4 5 inches with vice RPG 8 6 Tube Squaring Machine for tubes with an outer diameter of up to 8 6 inches MFW Multifunctional Tool WH Tool Holder QTC Quick Tool Change ...

Page 6: ...The drive motor may only be used in connection with the machine The machine may only be used on tubes and containers that are empty unpressurized do not have explosive atmospheres and are not contaminated Proper use also includes the following observing all safety instructions and warning messages included in these operating instructions carrying out all inspection and maintenance work sole use in...

Page 7: ... Discarded electric tools and accessories contain large quantities of valuable raw and synthetic materials that can be recycled Therefore Electrical electronic devices that are marked with the symbol at the side may not be disposed of with household waste in accordance with EU regulations By actively using the available return and collection systems you actively contribute to the reuse recycling a...

Page 8: ...e machine by the cable and do not use the machine to pull out the mains plug except in an emergency Protect the cable from heat oil and sharp edges chips During operation keep hands away from the tools Check that the tube is correctly clamped Switch on the machine only when the tube has been clamped Do not use the machine in wet surroundings Only work in canopied surroundings In extreme conditions...

Page 9: ...mponents that are contaminated or worn are defective The failure of safety components can cause physical injury Do not misuse the cable e g such as using it to suspend or carry the machine X X Replace defective safety components immediately and check them daily to ensure proper operation X X Clean and perform maintenance on the machine after each use X X Keep cables away from heat oil sharp edges ...

Page 10: ...ptions to the locomotor system Limited ability to react and cramps X X Do relaxation exercises X X Ensure activity is varied X X Assume an upright fatigue free and comfortable body position during operation WARNING Pressing the ON OFF switch unintentionally Diverse physical injuries and material damage X X At the end of each working cycle before transportation changing tools cleaning and performin...

Page 11: ...s also appear on the machine Image Position on machine Meaning Code Housing top WARNING Danger of injury from rotating tool 790 046 196 Housing top INSTRUCTION Wear safety goggles in accordance with DIN EN 166 ear protection in accordance with DIN EN 352 and tightfitting safety gloves in accor dance with DIN EN 388 and EN 407 Read the operating instructions 790 086 200 Motor only with US version 1...

Page 12: ...ool support 9 Tool holder with multifunctional tool 10 Base plate 11 Unlock handles 12 Clamping lever 13 Adjusting wheel for pre setting the speed 14 Driving motor 15 Adjusting bolts for compensation of tube tolerances 16 Cable with power plug 3 2 Tube Squaring Machine RPG 4 5 S 8 2 7 9 3 1 5 4 6 12 11 10 1 Flange 2 Aluminum clamping jaws 3 Feed handle with adjustable dial 4 Adjusting wheel for pr...

Page 13: ...PG series Article Quantity Code Multifunctional tool MFW P 2 1 790 038 314 Multifunctional tool MFW P 2 10 790 038 315 Torx screw 1 790 086 220 3 3 2 Tool holder WH for beveling and squaring 1 tool holder WH Code 790 038 320 is included with standard supply Fits multifunctional tool 790 038 314 Incl Torx fixing screw Beveling with the RPG 4 5 S is not recommended Article Squaring Beveling Beveling...

Page 14: ...adapted to application Multi cutting tool Only one screw is needed to fix and secure the tools Tool coating TiN Machine Hand operated Drive Twistable detachable Speed controlled electric motor with speed stabilization Restart protection to prevent the machine from starting in an uncontrolled way after it has been re connected to the electric mains or after the voltage supply has been re establishe...

Page 15: ... 8 Total weight without clamping shells kg 10 5 23 0 20 5 lbs 23 2 50 7 45 2 Power W 1010 1010 1010 HP 1 475 1 475 1 475 Mains supply V Hz 230 V 50 60 Hz EU 110 V 50 60 Hz EU 120 V 50 60 Hz US 230 V 50 60 Hz EU 120 V 50 60 Hz US 230 V 50 60 Hz EU 110 V 50 60 Hz EU 120 V 50 60 Hz US Speed max idling speed min 1 8 52 8 52 7 18 Noise level at the workplace dB A Idle running approx 83 Idle running app...

Page 16: ...ely 6 2 Included with the machine Subject to modifications Type of machine RPG 4 5 RPG 4 5 S RPG 8 6 Tube squaring machine Pc 1 1 1 Durable storage and shipping case Pc 1 1 1 Tool holder WH Code 790 038 320 Pc 1 1 1 Multifunctional tool MFW Code 790 038 314 Pc 1 1 1 Tool set Set 1 1 1 Operating instructions and spare parts list Set 1 1 1 6 3 Connection requirements The mains supply must meet the f...

Page 17: ...up Diverse physical injuries and material damage X X Before transportation or changing the workplace allow the machine to run to a stop and pull the mains plug WARNING Heavy weight when transporting the RPG Danger of being injured through overstraining X X Transport RPG over long stretches with corresponding lifting aids 7 1 Transporting the machine NOTE Transport the RPG in packaged condition onl...

Page 18: ...efore transportation changing tools cleaning and performing any maintenance adjustment or repair work switch off the machine allow it to run to a stop and pull the mains plug X X Always close the viewing window after removing chips WARNING Flying parts breaking tool Diverse physical injuries and material damage No damaged or deformed cutting tools MFW should be used X X Firmly clamp the tube to be...

Page 19: ...older using a Torx screwdriver 2 Insert the tool holder with fitted MFW laterally into the guiding groove and position it 3 Press the tool holder against the bearing surface of the tool support and at the same time tighten the screw using the Allan key 1 NOTE To facilitate the adjustment process the tool support of the RPG 4 5 S has been provided with 4 visible marks for 1 2 3 and 4 tubes see the ...

Page 20: ...ng lever to the open position 3 Place the lower clamping shell at the stop bolt 2 4 Swivel the clamping shell around the stop bolt in the direction of the arrow until the unlock handle locks into place 2 8 2 2 Inserting the upper clamping shell 1 Place the upper clamping shell at the stop bolt 3 2 Swivel the clamping shell around the stop bolt in the direction of the arrow until the unlock handle ...

Page 21: ...dentical to the outer diameter of the tube to be machined The specific inner diameter is specified on the clamping shells The outer diam eter of the tube must be determined X X Avoid tool breakage by ensuring low measured infeed max clamping thickness 0 05 mm and correct setting of speed see chap 9 2 p 26 X X Check that the tool holder WH and multifunctional tool MFW are seated firmly and tighten ...

Page 22: ...al size by means of an adjusting bolt adjusting wheel at the clamping lever The adjusting bolt has 3 visible marks the factory s setting or neutral position respectively is marked by X X Example A tube with an outer diameter of 51 mm is to be processed with the clamping shell set of 50 8 mm As a consequence it is not possible to move the clamping lever right to the stop Therefore the adjusting bol...

Page 23: ...ions Setup and assembly 8 3 4 Shifting the adjusting bolt 1 Loosen the clamping lever and remove the tube if necessary 2 Loosen the hexagon socket screw of the adjusting bolt using the Allan key 3 Turn the adjusting bolt towards or 4 Allow the pin to engage into the adjusting bolt and re tighten the hexagon socket screw 5 Now the tube can be clamped in ...

Page 24: ...t be determined X X Avoid tool breakage by ensuring low measured infeed max clamping thickness 0 05 mm and correct setting of speed see chap 9 2 p 26 X X Check that the tool holder WH and multifunctional tool MFW are seated firmly and tighten if required WARNING Risk of machine and tube falling Irreversible crushing X X Check the machine s position and secure it so it cannot fall X X Ensure that t...

Page 25: ...le shooting see chap 10 2 p 28 9 1 Shutting down even in an emergency WARNING EMERGENCY STOP function not available by unplugging the power plug Diverse physical injuries and material damage Do not use angled power plugs Do not use click in socket outlets and click in power plugs blue CEE power plugs for power connection otherwise the EMERGENCY STOP does not function The user must check whether th...

Page 26: ...0 3 23 RPG 4 5 S 63 5 2 5 2 14 RPG 4 5 S 76 2 3 0 2 14 RPG 4 5 S 88 9 3 5 1 9 RPG 4 5 S 101 6 4 0 1 9 RPG 4 5 S 114 3 4 5 1 9 RPG 8 6 50 8 2 0 5 18 RPG 8 6 101 6 4 0 4 15 RPG 8 6 114 3 4 5 4 15 RPG 8 6 141 3 5 6 3 11 RPG 8 6 152 4 6 0 3 11 RPG 8 6 168 3 6 6 3 11 RPG 8 6 219 1 8 6 2 7 NOTE The table is based on a cutting speed of approx 3 m min with high alloy steel NOTE The higher the cutting spee...

Page 27: ...002 inch By exceeding the load limiting device adapter code 790 038 126 can be cut X X General trouble shooting see chap 10 2 p 28 1 Move the tool towards the tube by means of the feed handle until the tool touches the tube If the cutting edge of the tool is cutting into the entire circumference of the tube 2 Guide the tool further with the same amount of pressure NOTE The dial can be set to zero ...

Page 28: ...ing tools cleaning and performing any maintenance adjustment or repair work switch off the machine allow it to run to a stop and pull the mains plug X X Repair and maintenance work on the electrical equipment may only be carried out by a qualified electrician 10 1 Maintenance Time Interval Activity Before starting work X X Check the tube clamping if the tube is already mounted in the machine Every...

Page 29: ...g instructions Servicing maintenance troubleshooting 10 3 Servicing customer service For ordering spare parts refer to the separate spare parts list For troubleshooting please contact the branch responsible directly Please indicate the following details Type of machine Tube Squaring Machine RPG 4 5 RPG 4 5 S RPG 8 6 Machine no see type plate ...

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Page 31: ...kelt konstruiert und gefertigt in Übereinstimmung mit folgenden EG Richtlinien was designed constructed and manufactured in accordance with the following EC guidelines è stata progettato costruito e commercializzato in osservanza delle seguenti Direttive a été dessiné produit et commercialisé selon les Directives suivantes ha sido proyectado construido y comercializado bajo observación de las sigu...

Page 32: ...225 644 7780 Fax 1 225 644 7785 HOUSTON SOUTH Sales Service Rental Center E H Wachs 3414 Lilac Unit E Pasadena Texas 77505 USA Tel 1 713 983 0784 Fax 1 713 983 0703 CANADA Wachs Canada Ltd Eastern Canada Sales Service Rental Center 1250 Journey s End Circle Unit 5 Newmarket Ontario L3Y 0B9 Canada Tel 1 905 830 8888 Fax 1 905 830 6050 Toll Free 888 785 2000 Wachs Canada Ltd Western Canada Sales Ser...