4
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Unauthorized reproduction or copying of all or part of this manual is prohibited.
•
Oriental Motor shall not be liable whatsoever for any problems relating to
industrial property rights arising from use of any information, circuit, equipment
or device provided or referenced in this manual.
•
Characteristics, specifications and dimensions are subject to change without
notice.
•
While we make every effort to offer accurate information in the manual, we
welcome your input. Should you find unclear descriptions, errors or omissions,
please contact the nearest office.
•
is a registered trademark or trademark of Oriental Motor Co., Ltd.,
in Japan and other countries.
© Copyright ORIENTAL MOTOR CO., LTD. 2016
Published in December 2017
Technical Support Tel:(800)468-3982
8:30
A.M.
to 5:00
P.M.
, P.S.T. (M-F)
7:30
A.M.
to 5:00
P.M.
, C.S.T. (M-F)
www.orientalmotor.com
Schiessstraße 44, 40549 Düsseldorf, Germany
Technical Support Tel:00 800/22 55 66 22
www.orientalmotor.de
Tel:01256-347090
www.oriental-motor.co.uk
Tel:01 47 86 97 50
www.orientalmotor.fr
Tel:02-93906346
www.orientalmotor.it
Tel:+55-11-3266-6018
www.orientalmotor.com.br
• Please contact your nearest Oriental Motor office for further information.
4-8-1Higashiueno,Taito-ku,Tokyo 110-8536
Japan
Tel:03-6744-0361
www.orientalmotor.co.jp
Tel:0800-060708
www.orientalmotor.com.tw
Singapore
Tel:1800-8420280
www.orientalmotor.com.sg
Tel:1800-806161
www.orientalmotor.com.my
Korea
Tel:080-777-2042
www.inaom.co.kr
Tel:1800-888-881
www.orientalmotor.co.th
Tel:400-820-6516
www.orientalmotor.com.cn
Tel:+91-80-41125586
www.orientalmotor.co.in
Hong Kong Branch
Tel:+852-2427-9800
Operation
The motor rotates when the power supply is turned on.
For protection against electric shock, do not turn on the power supply until the
wiring is complete.
Note
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Make sure that the motor case temperature does not exceed
90 °C (194 °F) when operating the motor. Operation exceeding case
temperature 90 °C (194 °F) may significantly deteriorate the coils and
ball bearings of the motor and shorten the motor's life span. Motor case
temperature can be measured by fixing a thermometer on the motor
surface. It can also be measured using thermo tape or a thermocouple.
•
To change rotation direction of the motor, wait until the motor
completely stops. Otherwise its direction may not change or may take
much time to change.
•
Care should be taken when using in a low-temperature environment as
the transmission efficiency will drop along with the output torque.
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Use a supplied capacitor, and always keep it connected even after the
motor is started.
Time rating
Continuous operation is possible (continuous rating).
Locked rotor burnout protection
This motor is equipped with one of the two features listed below to prevent the
motor from burning out as a result of abnormal heating which may be caused by
misapplication.
Thermal protection
"TP" is stamped on the motor nameplate. The motor has an "auto reset" type
thermal protector built into its motor coil. When the motor reaches a predetermined
temperature, the internal thermal protector is activated and the motor is stopped.
Always turn the power off before performing inspections.
Thermal protector activation range:
Power is turned off at 130±5 °C (266±9 °F)
Power is turned back on at 85±20 °C (185±36 °F)
Impedance protection
"ZP" is stamped on the motor nameplate. The motor has higher coil impedance.
When the motor goes into locked rotor condition due to a malfunction, coil
impedance rises, suppressing input power to the motor and protecting the motor
coil from burnout.
Troubleshooting
When the motor cannot be operated correctly, refer to the contents provided in this
section and take appropriate action. If the problem persists, contact your nearest
office.
Phenomena
Check items
Motor does not rotate.
Motor sometimes rotates
and stops.
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Check the power supply voltage.
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Connect the power supply and the motor correctly.
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Connect the supplied capacitor correctly.
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If terminal blocks or crimp terminals are used,
check them for poor connection.
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Keep the load at or below the allowable value.
The motor rotates in the
direction opposite to the
specified direction.
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Connect the supplied capacitor correctly.
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The connection varies depending on the gear
ratio of the gearhead.
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The rotation direction is as viewed from the
output shaft end. Check the reference direction.
Motor temperature
abnormally high
[Motor case temperature
exceeds 90 °C (194 °F) ]
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Check the power supply voltage.
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With a single-phase motor, connect thesupplied
capacitor correctly.
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Review the ventilation condition.
Noisy operation
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Assemble the motor and gearhead correctly.
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Assemble a gearhead of the same pinion typeas
the motor.
Regulations and standards
UL Standards, CSA Standards, CCC System
This product is recognized by UL under the UL and CSA Standards, and also certified
by CQC under the China Compulsory Certification (CCC) system.
The motor model name represents the model that conforms to the standards.
Applicable standards
Applicable standards
Certification Body / File No.
UL 1004-1, UL 1004-2, UL 1004-3
UL /
UL File No.E64197, E64199
CSA C22.2 No.100, CSA C22.2 No.77
GB/T 12350
CQC
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Thermal Class: 130 (B)
z
Standards for accessories
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Capacitor: UL File No.E83671 (CYWT2),
VDE License No.112847 (capacitors with a rated voltage of 250 VAC),
114747 (capacitors with a rated voltage of 450 VAC)
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Capacitor cap: UL File No.E56078 (YDTU2)
CE Marking
This product is affixed the CE Marking under the Low Voltage Directive.
z
Low Voltage Directive
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Applications standards
EN 60034-1, EN 60034-5, EN 60664-1
Momentary excess torque based on EN 60034-1
Model
Momentary excess torque
Momentary excess torque represents a
maximum torque that can maintain the
operation for 15 seconds without stalling
or abrupt speed change even if the torque
is increased gently while operating at rated
voltage and rated frequency.
2IK6
3IK15
120% of the rated torque
4IK25
5IK40
5IK60
130% of the rated torque
5IK90
140% of the rated torque
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Installation conditions
(For EN standard)
Lead wire type: Overvoltage category
Ⅱ
, Pollution degree 2, Class
Ⅰ
equipment
Terminal box type: Overvoltage category
Ⅱ
, Pollution degree 3, Class
Ⅰ
equipment
When the machinery to which the motor is mounted requires overvoltage
category
Ⅲ
specifications, install the motor in a cabinet that connect to power
supply via an isolation transformer.
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Motor temperature rise tests
Temperature rise tests required by the above standards are performed in a state that
has been attached a heat radiation plate instead of a gearhead.
The size and material for the heat radiation plates are as follows.
[Size]
2IK6
: 115×115 mm (4.53×4.53 in.)
3IK15
: 125×125 mm (4.92×4.92 in.)
4IK25
: 135×135 mm (5.31×5.31 in.)
5IK40
: 165×165 mm (6.50×6.50 in.)
5IK60
,
5IK90
: 200×200 mm (7.87×7.87 in.)
[Thickness] 5 mm (0.20 in.)
[Material] Aluminum alloy
RoHS Directive
The products do not contain the substances exceeding the restriction values of RoHS
Directive (2011/65/EU).