ORTAL Clear 150 LS, Installation & Operation Manual

Page 1: ...els Clear 150 Clear 150 RS LS TS Clear 150 Tunnel Space Creator 150 Stand Alone 150 Clear 170 Clear 170 RS LS TS Stand Alone 170 Clear 170 Tunnel The Ortal direct vent appliances have been tested and...

Page 2: ...ictors Vent Arrangement 27 Routing of Gas Line 28 Control Connection 28 Burner Inspection 29 Handling the Glass also see Appendix D 29 Interior Design Media 32 Insulation for Cold Climate 33 Operating...

Page 3: ...asing Ortal USA offers a variety of standard models and design concepts each one being efficient and safe Ortal s balance flue direct vent fireplaces meet CSA standards for safety and efficiency There...

Page 4: ...States or the Standard for Installation in Mobile Homes CAN CSA Z240 MH Series in Canada If the information in these instructions is not followed exactly a fire or explosion may result causing propert...

Page 5: ...ional Electric code ANSI NFPA 70 or the Canadian Electric Code CSA C22 1 WARNING Gas Appliance This appliance is only for use with the type of gas indicated on the rating plate These appliances are no...

Page 6: ...ler to ensure that this fireplace is installed in compliance with the manufacturer s instructions and all the applicable codes 3 Before starting take careful note of ALL the WARNINGS in this manual Di...

Page 7: ...7 Model Clear 150...

Page 8: ...8 Clear 150 RS LS Clear 150 TS...

Page 9: ...9 Clear 150 Tunnel...

Page 10: ...10 Space Creator 150...

Page 11: ...11 Stand Alone 150...

Page 12: ...12 Clear 170...

Page 13: ...13 Clear 170 RS LS Clear 170 TS...

Page 14: ...14 Stand Alone 170...

Page 15: ...15 Clear 170 Tunnel...

Page 16: ...t may apply If none exist then the current CSA installation code must be followed USA ANSI Z223 1 NFPA 54 Canada CSA B149 The appliance must be properly connected to a Dura Vent chimney venting system...

Page 17: ...tions for handling glass on page 29 b Place lay in interior design media see page 32 c Re install glass including sealant where there are glass to glass connections 7 Test a Gas Pressure b Pilot c Bur...

Page 18: ...ustible material extending the full width and depth of the appliance Minimum Clearances to Combustibles Materials Appliance and Vent Clearances The appliance is approved with maintained minimum cleara...

Page 19: ...19 CLEARANCE DIAGRAMS...

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Page 25: ...degree elbows B 3 feet The X calculation to be used in the restrictor table is X B 6 feet hence X length is 9 feet Looking at the table on pg 27 we have to use 0 79 restrictor plate The first 90 degr...

Page 26: ...26 Schematic Drawing Y Y Y Y D C A B...

Page 27: ...1 97 Y 6 R 0 R 0 79 R 0 79 R 0 79 R 1 18 R 1 18 R 1 18 R 1 18 R 1 97 Y 9 R 0 R 0 79 R 0 79 R 0 79 R 1 18 R 1 18 R 1 18 R 1 18 R 1 97 Y 12 R 0 R 0 79 R 1 18 R 1 18 R 1 18 R 1 18 R 1 97 R 1 97 Y 15 R 0...

Page 28: ...s a plumber or gas fitter should be hired to correctly size and route the gas supply line to the appliance Installing a gas supply line from the fuel supply to the appliance involves numerous consider...

Page 29: ...gas conversion services Glass Panels 5mm ceramic glass front and side panels Contact Ortal USA for replacement parts if required Handling the Glass The glass must ONLY be removed by an authorized qual...

Page 30: ...30...

Page 31: ...31 GLASS PROTECTION DURING MAINTENANCE Special wooden supports Glass Vacuum glass holders Keep anti slip angle...

Page 32: ...rger and or Small 2 Grey and or White ii Large and Short Branches with Beige Embers iii Logs Set with Beige Embers iv Glass Glass materials are provided by others instructions not included with this m...

Page 33: ...This appliance is not designed to burn wood Any attempt to do so could cause irreparable damage to appliance and prove hazardous to your safety If media are not installed according to the installation...

Page 34: ...ed professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water These direct vent gas fireplace heaters are s...

Page 35: ...ING Periodic checks should be made of the burner for correct position and condition Visually check the flame of the burner making sure that the flames are steady For all problems call a qualified serv...

Page 36: ...be removed with a brush or vacuum Thermocouple Maintenance The thermocouple completeness and operation must be checked Installer must confirm that the thermocouple is in place and not cracked or dama...

Page 37: ...e that there is no foreign material in the vents Survey by removing the cap and shining a light down the vent 4 Check all joints and pipes to make sure that nothing has been disturbed or loosened Nozz...

Page 38: ...38 Nozzle Details continued...

Page 39: ...Northridge CA 91325 Tel 818 238 7000 Fax 818 345 0541 E mail office ortal heat usa com Website www ortal heat usa com Installer Company Name ____________________ Technician Name ___________________ Ad...

Page 40: ..._ Clear 170 LS____ Clear 170 TS ____ Stand Alone 170 ____ Clear 170 Tunnel ____ Serial No ____________________________________________________ Manufacturer ORTAL Heating Systems Ltd Ind Zone B Neve Ne...

Page 41: ...ndix Content Product Manufacturer A Vent Installation DuraVent B Electric Control Installation Mertik Maxitrol C Electric Control Operation Mertik Maxitrol D Silicon Product and Application Rutland E...

Page 42: ...DirectVent Pro Installation Instructions 9HQWLQJ 6 VWHP RU LUHFW 9HQW DV 6WRYHV DQG LUHSODFHV Appendix A...

Page 43: ...QW PD FUHDWH D UH RU RWKHU VDIHW KD DUG DQG PD DIIHFW RXU KRPHRZQHU V LQVXUDQFH DQG VDIHW OLVWLQJ RI RXU DSSOLDQFH HHS WKHVH LQVWUXFWLRQV IRU IXWXUH UHIHUHQFH HDU XVWRPHU QVWDOOHU RU QG 8VHU H ZHOFRPH...

Page 44: ...V QVWDOOLQJ 9LQ O 6LGLQJ 6WDQGRII QVWDOOLQJ RXQWHU ODVKLQJ 9HUWLFDO QVWDOODWLRQ DWKHGUDO HLOLQJ QVWDOODWLRQ HQHUDO 0DLQWHQDQFH DEHOV 6XSSOHPHQWDO DQDGLDQ QVWUXFWLRQV DUUDQW DirectVent Pro RU WKH PRVW...

Page 45: ...0 1 2 1 3 4 5 3 6 3 3 7 3 5 3 8 9 3 8 3 4 5 8 5 9 1 3 4 3 3 3 9 1 3 1 35 1 5 3 3 0 3 3 3 9 3 3 5 3 8 3 3 3 3 8 5 3 3 Appendix A...

Page 46: ...3 4 5 3 1 3 8 3 2 8 0 APPLIANCE ADAPTOR HORIZONTAL TERMINATION ELBOW ROUND CAP SHOWN WALL THIMBLE PIPE SECTION PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER 90 ELBOW APPLIANCE AD...

Page 47: ...7 A 3 33 0 1 3 3 3 3 3 5 1 A 1 0 3 3 0 3 3 5 3 STORM COLLAR ROOF FLASHING CEILING FIRESTOP CATHEDRAL CEILING SUPPORT BOX PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER APPLIANCE A...

Page 48: ...LJXUH LJXUH LJXUH 1 234 1 1 3 3 3 3 1 3 1 3 1 3 254 2 8 3 2 8 3 0 3 264 5 3 0 1 3 3 8 6 3 3 8 5 3 4 3 3 3 0 0 7 3 3 3 MALE END FEMALE END OPTIONAL SCREWS OF HOLE CENTER L C Appendix A...

Page 49: ...LUH 6WRS 9 966 9LQ O 6LGLQJ 6WDQGRII 9 RXQWHU ODVKLQJ VVHPEOHG 9 RXQWHU ODVKLQJ SF LW 9 6 RXQWHU ODVKLQJ LW 6PDOO 9 96 9LQ O 6LGLQJ 6WDQGRII 3F LW 9 96 6 9LQ O 6LGLQJ 6WDQGRII LW 6PDOO 9 6 QVXODWLRQ 6...

Page 50: ...LJXUH 3 3 3 E 3 8 3 3 3 CD 3 1 1 3 1 CD 2 8 3 3 3 9 3 3 4 1 1 234 3 WOOD SCREWS HOT 3 3 1 1 3 254 7 3 33 7 9 3 8 2 8 0 3 3 Appendix A...

Page 51: ...1 3 3 C C 1 3 0 0 3 0 3 7 7 3 C E 1 7 3 2 8 0 0 7 1 3 1 2 0 3 1 3 0 0 3 3 3 1 3 1 D 0 1 3 3 1 3 1 1 3 LJXUH WOOD SCREWS LJXUH SHEET SCREWS METAL WALL COVER THIMBLE Appendix A...

Page 52: ...LJXUH SNORKEL 12 MINIMUM ADJUST AND SECURE OPTIONAL DVA WTU TELESCOPING THIMBLE SLEEVES WITH SCREWS SNORKEL 12 MINIMUM ADEQUATE DRAINAGE WALL COVER THIMBLE LJXUH Appendix A...

Page 53: ...1 FLASHING IN VINYL SIDING STUCCO OR OTHER SIDING MATERIAL 1 2 3 4 HOT HOT HOT 4 PC KIT ASSEMBLED IN SEQUENCIAL ORDER FASTEN THE 4 CORNERS THROUGH THE HOLES PROVIDED FASTEN TERMINATION TO ASSEMBLY TH...

Page 54: ...1 3 6 3 0 3 33 2 8 33 33 33 3 33 3 33 334 A D A 3 3 33 3 7 3 5 7 5 3 7 7 C 3 1 A 3 2 8 7 7 1 1 1 3 7 7 3 A 7 3 7 3 2 4 3 3 2 8 8 Appendix A...

Page 55: ...LJXUH 8 1 3 4 3 3 3 3 1 1 3 4 3 3 8 33 3 3 A 1 3 3 1 3 JOISTS CEILING CUT AND FRAME DECORATIVE COVER 1 1 2 WOOD SCREWS SUPPORT CEILING FRAMING LJXUH MARK LOCATION DRILL PLUMB MARK AND BOB Appendix A...

Page 56: ...LJXUH LJXUH EXTENSION PIPE SECTION PIPE WALL PLUMBERS STRAP TAPE 45 ELBOW 45 ELBOW 2 364 3 3 3 3 F 33 6 0 A 3 5 3 D 7 3 1 3 3 6 9 3 1 3 3 D 3 35 8 3 5 3 A 8 8 A 8 5 A 1 234 3 33 254 3 33 0 3 Appendix...

Page 57: ...3 7 3 A 3 3 3 3 A 3 3 3 3 2 0 3 6 3 7 2 3 1 A 1 234 7 7 A A 6 3 3 3 3 7 254 3 5 A 3 1 3 4 3 3 LJXUH DIMENSION FROM TABLE 2 H OBTAINED 7 522 3 7 0 1 080 7 HHW 0HWHUV ODW WR 2YHU WR 2YHU WR 2YHU WR 2YH...

Page 58: ...ENING OPTIONAL LOW PROFILE HIGH WIND VERTICAL STORM COLLAR ROOF FLASHING TERMINATION TERMINATION CAP SEALANT AND ROOFING NAILS LJXUH SHIELD NAILS REQUIRED APPLIANCE MFG INSULATION ATTIC CLEARANCE REQU...

Page 59: ...3 3 C 9 9 3 9 D 3 9 8 1 9 3 9 3 A 3 A 3 A 9 3 3 3 9 1 9 3 3 9 7 C 3 SUPPORT BOX CATHEDRAL CEILING SCREWS TRIM CEILING OVERLAP LJXUH LEVEL CATHEDRAL CEILING FINISHED CEILING 2 MIN BELOW CUT HOLE 1 8 LA...

Page 60: ...9 9 9 3 A 7 J CI C C 3 1 3 9 3 3 9 3 3 3 F 3 3 3 Appendix A...

Page 61: ...3 6 3 3 1 3 3 1 5 6 A 6 3 6 1 3 3 3 3 5 3 3 7 1 0 3 5 3 Appendix A...

Page 62: ......

Page 63: ...ALL THIMBLE COVER PIPE SECTION 2 PIECE WALL THIMBLE DECORATIVE CEILING SQUARE HORIZONTAL TERMINATION CAP ROUND SCONCE OR PIPE SECTION PIPE SECTION 90 ELBOW APPLIANCE ADAPTOR SUPPORT WALL THIMBLE COVER...

Page 64: ...COLLAR ROOF FLASHING CEILING FIRESTOP CATHEDRAL CEILING SUPPORT BOX PIPE SECTION PIPE SECTION ROUND CEILING SUPPORT WALL THIMBLE COVER APPLIANCE ADAPTOR VERTICAL HIGH WIND OR TERMINATION CAP LOW PROFI...

Page 65: ...eep orVENTINOX installer The Liner and Components warranty is further subject to compliance with the following requirements throughout the warranty period The chimney must have a chimney cap and chemi...

Page 66: ...APPENDIX B Mertik Maxitrol GV60 Remote Electronic Ignition and Control System...

Page 67: ...APPENDIX B...

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Page 77: ...APPENDIX B...

Page 78: ...APPENDIX C 1...

Page 79: ...APPENDIX C 2...

Page 80: ...APPENDIX C 3...

Page 81: ...APPENDIX C 4...

Page 82: ...APPENDIX C 5...

Page 83: ...APPENDIX C 6...

Page 84: ...APPENDIX C 7...

Page 85: ...APPENDIX C 8...

Page 86: ...ded if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the...

Page 87: ...tallation and repair should be done by a qualified service person only The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be...

Page 88: ...al codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition or the Canadian Electrical Code CSA C22 1 latest edition Provide adequate clearances around air...

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Page 93: ...d put cartridge in a standard caulking gun Apply by pushing sealant ahead of nozzle It cures tack free in minutes and usually fully cures in 24 hours Coverage 65 ft of 3 16 bead per 10 3 fl oz cartrid...

Page 94: ...ng from this Rutland Fire Clay Company direct special incidental e or AUTIONS a product whether direct in or consequential regardless of the legal theory asserted including warranty contract negligenc...

Page 95: ...White Burner 30 Burner 45 Model Clear 40 40H TS RS LS Tunnel Stand Alone 40 Bags 2 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear 65x...

Page 96: ...urner 100 Models Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags 4 Model Clear 110 RS LS TS and Tunnel Bags 5 Model Clear 130 RS LS TS and Tunnel Space Creator 120 Bags 5 Appendix E...

Page 97: ...Burner 135 Model Clear 150 Stand Alone 150 Bags 6 Model Clear 150 TS RS LS Space Creator 150 Bags 6 Model Clear 170 Stand Alone 170 Bags 6 Model Clear 170 TS RS LS Space Creator 170 Bags 7 Appendix E...

Page 98: ...Burner 160 Model Clear 200 Bags 8 Model Clear 200 TS RS LS Tunnel Space Creator 200 Bags 9 Appendix E...

Page 99: ...White Burner 30 Model Clear 40 40H TS RS LS Tunnel Stand Alone 40 Bags 2 Burner 45 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear 65x...

Page 100: ...Burner 100 Model Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags 6 Model Clear 110 TS RS LS Tunnel Bags 7 Model Clear 130 TS RS LS Tunnel Space Creator 120 Bags 8 Appendix E...

Page 101: ...urner 135 Model Clear 150 Stand Alone 150 Bags 8 Model Clear 150 TS RS LS Space Creator 150 Bags 10 Model Clear 170 Stand Alone 170 Bags 7 Model Clear 170 TS RS LS Space Creator 170 Bags 11 Appendix E...

Page 102: ...Burner 160 Model Clear 200 Bags 11 Model Clear 200 TS RS LS Tunnel Space Creator 200 Bags 13 Appendix E...

Page 103: ...LOGS 5 pcs 1 SET Appendix E...

Page 104: ...40 40H TS RS LS Tunnel Logs Only Three Small Beige Embers 1 Bag Burner 45 Model Clear 75 TS RS LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Logs 1 SET Beige E...

Page 105: ...Model Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and130 Logs 2 5 pcs SET Beige Embers 1 Bag Model Clear 130 TS RS LS Tunnel Clear 110 TS RS LS Tunnel Logs 2 5 pcs SET Beige Embers 2 Bags A...

Page 106: ...r 135 Model Clear 150 TS RS LS Tunnel Minimal 150 Stand Alone 150 Clear 170 Minimal 170 Logs 2 5 pcs SET Beige Embers 2 Bags Model Clear 170 TS RS LS Tunnel Logs 3 5 pcs SET Beige Embers 2 Bags Append...

Page 107: ...Burner 160 Model Clear 200 Logs 3 5 pcs SET Beige Embers 2 Bags Model Clear 200 TS LS RS Tunnel Logs 3 5 pcs SET Beige Embers 2 Bags Appendix E...

Page 108: ...Alone 40 Branches Only 5 SHORT BRANCHES Beige Embers 1 Bag Burner 45 Model Clear 75 TS RS LS Minimal 75 TS RS LS Space Creator 75 Stand Alone 75 Clear 75 Clear 60x80 Tunnel Minimal 60x80 Tunnel Clear...

Page 109: ...Model Clear 110 and130 Minimal 110 and 130 Stand Alone 110 and 130 Clear 110 TS RS LS Tunnel Clear 130 TS RS LS Tunnel Space Creator 120 Branches 3 LONG BRANCHES 9 SHORT BRANCHES Beige Embers 2 Bags...

Page 110: ...ar 150 TS RS LS Space Creator 150 Stand Alone 150 Branches 4 LONG BRANCHES 11 SHORT BRANCHES Beige Embers 2 Bags Model Stand Alone 170 Clear 170 TS RS LS Space Creator 170 Branches 5 LONG BRANCHES 11...

Page 111: ...160 Model Clear 200 Branches 6 LONG BRANCHES 10 SHORT BRANCHES Beige Embers 2 Bags Model Clear 200 TS RS LS Tunnel Space Creator 200 Branches 6 LONG BRANCHES 12 SHORT BRANCHES Beige Embers 2 Bags Appe...