oset MX-10 Mk.1, Owner'S Manual

Page 1: ...INS012880 v2 osetbikes com info osetbikes com IEC 37 2012 osetbikes com info osetbikes com OWNER S MANUAL MX 10 Mk 1 ...

Page 2: ...ally hazardous situation which if not avoided could result in serious injury in addition to property damage Read the text accompanying the warning to be aware of the specific hazard WARNING Meaning This term calls attention to a Caution This indicates a potentially hazardous situation which if not avoided may result in minor injury and or damage to equipment or inadvertent system failure Read the ...

Page 3: ...LIQUIDS NEAR CHARGER PLUG Do not clean your bike or battery with water under pressure Such as a hose jet wash power washer or steam cleaner Do not immerse vehicle in water DO NOT SPRAY WITH WATER WEAR A HELMET BOOTS GLOVES LONG SLEEVE JERSEY The potential hot surfaces are highlighted on page 6 DO NOT TOUCH HOT SURFACES Your OSET is battery powered ensure power is isolated before cleaning maintenan...

Page 4: ... you purchased the machine for EVERY CHILD IS DIFFERENT and it is impossible for you to properly supervise other children Your OSET is driven by a powerful electric motor The control dials MUST be adjusted to suit the abilities of the rider Please remember that even when the speed is set to a slow setting if the power and response are at high setting the full torque of the bike will still be avail...

Page 5: ... Adjustment Page 19 Side Panel Battery Removal Page 20 Charging Instructions Page 21 Battery Guidance Page 22 Battery Care and Disposal Page 23 Bike Maintenance Page 24 Motor Care and Bike Cleaning Page 25 Build checklist Page 26 Storage Transport Page 27 Troubleshooting Page 28 Electrical Diagnostic Flow Chart Page 29 Wiring Diagram Page 30 Wiring Page 31 Setting Up Your OSET for Riding Page 32 R...

Page 6: ...f the motor gets too hot the controller will limit the power to the motor until the temperature reduces to a safe level If the motor temperature reaches a level which may damage the motor then all power to the motor will be removed Allow the bike to cool for 15 minutes turn the bike off on and you will be able to resume riding If the controller believes that an electronic component is behaving abn...

Page 7: ... used on public roads or sidewalks The purchaser owner and or riders of this machine are directly responsible to know and obey all local regional and national laws regarding the riding and use of this machine Do not sit on the bike when side stand is engaged in the downwards position This can lead to damaging your machine and yourself Ensure charger is disconnected from bike before riding Failure ...

Page 8: ...he following format A Bike Category Wheel size B Bike Designation C Bike Specification D Year of manufacture E Batch ID F Unique Serial It is highly recommended to record the frame number and store this in a safe location and use when contacting your local dealer or OSET customer services The motor serial number can be found on the motor as shown in the image above ...

Page 9: ... rotors Foot pegs Cast Alloy Red Handlebars Alloy Controller 48 volt 3 Dial Controller with Thermal Cut out External speed power throttle map response dials Throttle Twist type with LED battery charge indicator Batteries 1 x sealed 48V Lithium pack with charging discharging diagnostic ports Keys Dials and Ports Key Switch and Magnetic Kill switch Throttle map response dial Tuneable response Speed ...

Page 10: ...e no other torque values stated please use the recommended torque value table shown here 1 Remove your OSET Accessory pack from the box and check contents against the following list 1x Bike 1x Accessory Box containing 1x Front mudguard fender 1x Battery charger c w power lead manual if supplied 1x Number board 4x Black cable ties 1x Hex Key set Allen keys 1x Adjustable Spanner 1x Manual for air fo...

Page 11: ...sk pad spacer picture 2 this item is used for transport only keep this if you are likely to leave the bike without the front wheel fitted 1 2 3 7 Loosen top calliper Allen bolts picture 3 using 5mm wrench so it will move side to side so as to aid fitting of wheel 8 With one axle bolt already screwed into the axle hold the front wheel in the fork lowers slide the axle in through the hub picture 4 e...

Page 12: ...arge the batteries while thoroughly reading the rest of this owners manual 7 Zip ties 8 9 15 Check tire pressure of both tires and confirm they are properly inflated to 20 40 psi Light riders can use lower pressures 16 The batteries are not connected for shipping purposes and will need connecting It is vital that connections are made correctly The battery strap should be fitted before connecting t...

Page 13: ...very small increments It may appear that the highest power will be suitable for an advanced rider but it must be understood that there is a lot of power available It is a great feature to have such a range available but it MUST be treated with respect ALWAYS adjust from lower to higher in very small increments THROTTLE RESPONSE DIAL It must be treated very carefully as the range of adjustability i...

Page 14: ...the black base on the handlebar As a safety precaution if the throttle is applied before the kill switch is connected the bike will not move Always ensure the rider is wearing the kill switch around their wrist and that the cord is tightened firmly DIAL PANEL REMOVAL The bike s adjustment dials are located beneath the small black panel which also houses the key switch To remove the panel twist the...

Page 15: ...er is turned off 2 Loosen axle nuts shown opposite 3 Turn chain tensioner nuts evenly on both sides Very small movements can make a big difference Do not tighten so much there is no slack at all It should be taught not tight Rotate wheel by hand and check chain tension 4 Lubricate the chain check the sprocket bolts for tightness 5 Reverse the above procedure ensuring all bolts are tight 6 Check th...

Page 16: ...xle bolts see image 1 4 Loosen the chain adjustment nuts to the point where the wheel can be pushed forward and the chain slipped off to the right of the sprockets see image 2 5 Pull back on the wheel to remove it 6 To re install the wheel reverse the above procedures Ensure the chain is correctly adjusted and lubricated the wheel is aligned and all nuts and bolts are tight 1 Axle Nut 19mm ...

Page 17: ... up on swing arm until rear shock mounting hole aligns with desired mounting hole on the frame 3 Re insert shock bolt tighten nut see image 2 below 1 2 The padded seat unit of your MX 10 bike is removable allowing access to some of the bike s electrical components By removing the two screws shown below the seat can be lifted up backwards to release from the bike 1 Unscrew remove seat bolts 2 Lift ...

Page 18: ...prings are available from your OSET dealer to adjust the spring rate Entanglement Hazard Turn power off before starting work WARNING OSET bikes feature adjustable front and rear suspension The available adjustability is a great feature Separate owner s manuals are provided Please read for further information on how to best set up the suspension The front suspension is an air fork A specific air pu...

Page 19: ...ed slowly spin the wheel before pulling the brake lever This will allow the calliper to centre on the disc With the lever still holding the pads tightly on the disc re tighten the calliper bolts If the wheel does not spin freely with the brake released and further adjustment is required beyond the limits of the built in adjustment the calliper position itself can be adjusted further by the use of ...

Page 20: ...reverse the procedure above REMOVING THE SIDE PANEL 1 Twist fastener 2 Lift side panel clear 3 Side panel removed To reinstall the side panel reverse the procedure above Ensure fastener is tightened securely BATTERY REMOVAL 4 5 6 Please Note This section of the user manual only applies to bikes supplied with an official OSET lithium battery pack charger For bikes supplied with other batteries plea...

Page 21: ...ly charged When charging is complete the Indicator LED is GREEN switch the charger off then carefully unplug the charger from the wall socket then from the battery by twisting the lock ring and pulling the connector out of the charging port Reconnect the battery to the bike and your OSET electric bike is now ready for use Use only the battery charger supplied Using any other battery charger will v...

Page 22: ... charger and thoroughly dry all components prior to charging the battery NO LIQUIDS NEAR CHARGER Avoid any contact with all fluids while charging and cleaning the battery If the battery charger or any connections become wet immediately unplug the charger and thoroughly dry all components prior to charging the battery DO NOT SPRAY WITH WATER Keep the battery away from excessive heat and or open fla...

Page 23: ...omer services If the casing of the battery is damaged call OSET for assistance DO NOT USE IF BATTERY IS DAMAGED Your OSET battery is not a serviceable item opening the casing will invalidate your warranty BATTERY DISPOSAL Over time your lithium battery pack s capacity will reduce until it reaches the end of its service life This is perfectly normal to be expected Battery packs contain a large amou...

Page 24: ...first few rides Please check after the first 5 rides and then monthly afterwards Every 20 hours of riding Remove wheels and inspect bearings Re grease front wheel axle Check swing arm axle bearings and grease axle mating face Check ALL bolts for correct tightness Grease where applicable I e Stem bolts Check wiring for corrosion defects re grease all connections with die electric grease Check wheel...

Page 25: ...ealer distributor to carry out this procedure as it requires specialist tools The OSET motor has been designed for high performance to supply high amounts of power for short pulses perfectly matched for riding DO NOT POWER WASH THE MOTOR The OSET motor has been designed for high performance Check that the sprocket bolt is tight periodically Waterproof grease can be applied around the shaft where i...

Page 26: ...ed and functioning correctly Fit battery where applicable and connect to wiring harness Check wires and cables are routed correctly Fit any bodywork where applicable Check and tighten all nuts bolts in accordance with user manual guidance PRE RIDE CHECKS OK Foot pegs return freely Throttle operation is smooth and returns to zero position freely Steering rotates smoothly without knocking or snaggin...

Page 27: ...artment AFTER STORAGE If your bike has been stored for a over 1 month we suggest you carry out some checks before riding it fully charge and Refit the batteries Check key fasteners are correctly tightened Sprocket bolts wheels nuts bar and stem bolts brake levers and callipers Check throttle freely returns to off position Check chain adjustment Check brakes work and wheels spin freely Check the sp...

Page 28: ...h not on Batteries not correctly connected Battery voltage too low Check key and lanyard are present and key turned to the ON position Check battery connections Fully charge batteries Rear wheel only partially rotates Faulty relay Main fuse blown Replace relay with known working part Rectify issue and replace fuse Bike has a lack of power and dials have no effect Faulty control dials Replace contr...

Page 29: ...29 ...

Page 30: ...30 ...

Page 31: ...e power required and the voltage to be sent to the motor The throttle is a non serviceable component It must be protected from water The throttle contains a small circuit board that can be damaged by water Similarly the connection between the throttle and controller must be protected from water at all times Batteries There is one sealed lithium battery included with the OSET bike Motor The motor i...

Page 32: ...o the ma chine CAUTION 1 Set the speed dial to the correct level for the rider Low for non experts and all riders under 10 years old ALWAYS CHECK BEFORE RIDING 2 Set the response dial to the correct level for the rider Low for all non experts and all riders under 10 years old ANTI CLOCKWISE for low CLOCKWISE for high 3 Set the power dial to the correct lever for the rider Low for non experts and a...

Page 33: ...er on the machine 4 Explain all the controls A Throttle B Front Brake right hand side C Back Brake left hand side Have the rider practice each control while the power is still off 5 Explain that it s time to try some stationary practice with the power turned on Place the rider s feet either on the pegs or on the ground Either way make sure the rider is wearing boots with no laces and no loose clot...

Page 34: ...34 ...

Page 35: ...for a period of 12 calendar months from the date of purchase by the original purchaser The authorised OSET dealer is responsible for any unwarranted faults that become apparent within the period established by Directive 1999 44 EC and specifically the UK Sale and Supply of Goods to Consumers Regulations 2002 Should a fault appear during the first six months of ownership it will be presumed that th...

Page 36: ...get comfortable with the weight of the bike 5 The rider can now switch the machine on 6 Before turning the throttle the rider s legs can be splayed forward and out like outriggers 7 The rider can now twist the throttle as slowly as possible and go Encourage them to go and stop go and stop using the brakes to stop Have a supportive hand on the rear fender whenever possible 8 Once comfortable the ri...

Page 37: ...tbikes co uk info osetbikes co uk United States of America OSET Corp 425 Kristen Ct Unit 6 Montrose CO 81401 USA 303 990 2390 www osetbikes com info osetbikes com In the USA you can find very useful information regarding recycling through their official pro gram www call2recycle org For UK customers please visit www recyclenow com to find your local recycling centre and http www batteryback org ba...

Page 38: ...nance work and where not rectified appropriately An inspection or repair has been carried out by third parties not recognised or authorised by OSET An inspection maintenance or repair has been carried out on the vehicle that violates the technical requirements specifications and or Owners Manual guidance indicated by OSET Spare parts whose use have not been authorised by OSET have been used during...

Page 39: ...uent corrosion due to external causes such as stone chips salts industrial fumes and other environmental impact or inadequate cleaning and maintenance with inappropriate products Phenomena that are a result of the ageing of the vehicle such as discoloring of surfaces Products used for commercial purposes i e hire rental demonstrations or for where products have been misused i e stunt riding etc Wa...

Page 40: ...98710 info osetbikes de Greece Athenscircuit Megara 30 698 555 5590 christos eurosport tv gr Ireland MMX Ireland 353 872 519 348 info mmx ie Israel Zero Motorcycles 972 73 737 1688 marc zeromotorcycles co il Italy F G Srl 39 122 333 47 commerciale fgdistribution com Japan OSET Bikes Japan 81 782 202 122 kenichi gdr jp Netherlands Nonstop Motoren Bv 31 735 325 484 info nonstopmotoren com New Zealan...

Page 41: ...41 ...

Page 42: ...42 ...

Page 43: ...43 ...

Page 44: ...WARNING OFF ROAD USE ONLY OSET Bikes are designed for off road use only and must not be used on public roads or sidewalks Please check and obey all local laws WARNING Failure to properly install the batteries may result in an accident resulting in death serious injury and or property damage If you are uncertain about any aspect of the assembly and adjustment of your bike seek help from a qualified...