Oshkosh Corporation JLG 0300174703, Operation And Safety Manual

Page 1: ...nual Original Instructions Keep this manual with the machine at all times AS NZS Boom Lift Models 600SC 660SJC S N 0300174703 to S N 0300236298 3121606 March 23 2018 T o o r d e r g o t o D i s c o u...

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Page 3: ...and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserv...

Page 4: ...DICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATIO...

Page 5: ...IDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries In...

Page 6: ...G Lift 3121606 REVISION LOG Original Issue Revised Revised Revised Revised November 27 2013 January 5 2015 March 8 2016 September 20 2017 March 23 2018 T o o r d e r g o t o D i s c o u n t E q u i p...

Page 7: ...Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 Daily Functional Check 2 5 SkyGuard Function Test 2 8 General 2 13 SECTION 3 MACHINE CONTROLS AND INDICATORS...

Page 8: ...rom the Ground Control Station 4 18 SECTION 5 EMERGENCY PROCEDURES 5 1 GENERAL 5 1 5 2 INCIDENT NOTIFICATION 5 1 5 3 EMERGENCY OPERATION 5 2 Operator Unable to Control Machine 5 2 Platform or Boom Cau...

Page 9: ...utput 6 10 Welding Accessories 6 10 Accessory Ratings 6 11 Safety Precautions 6 12 Preparation and Inspection 6 12 Operation 6 12 SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 1 INTRODUCTION...

Page 10: ...Indicator Panel 3 10 3 6 Platform Control Console 3 12 3 7 Platform Control Indicator Panel 3 18 4 1 Position of Least Backward Stability 4 2 4 2 Position of Least Forward Stability 4 3 4 3 ASOV Reset...

Page 11: ...ries 6 1 6 2 Options Accessories Relationship Table 6 2 7 1 Operating Specifications 7 1 7 2 Capacities 7 2 7 3 Deutz D2011L04 Specifications 7 3 7 4 Hydraulic Oil 7 3 7 5 Mobilfluid 424 Specs 7 4 7 6...

Page 12: ...tion of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerni...

Page 13: ...pertain to your utilization and application of the machine Workplace Inspection Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine D...

Page 14: ...other slippery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phone...

Page 15: ...uence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This...

Page 16: ...r at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platfor...

Page 17: ...their equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Dista...

Page 18: ...or work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards...

Page 19: ...he machine Use cranes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts may exceed 28 mph 12 5 m s Factors affecting w...

Page 20: ...stle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 2...

Page 21: ...according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all dr...

Page 22: ...erted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possi...

Page 23: ...a ground for welding When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the mac...

Page 24: ...Always wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND...

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Page 26: ...ations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the mac...

Page 27: ...r aerial work platforms The fre quency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased f...

Page 28: ...efor3monthsor150hours whichevercomesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionfor...

Page 29: ...pection Refer to Figure 2 4 Figure 2 5 and Figure 2 6 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the proper fuel as necessary 8 Engine Oil Supply Ensure the engine oil...

Page 30: ...Operate machine from ground control NOTE For adjustments see Service Manual Limit Switch Adjustments 2 Check elevation limit switch as follows While driving in high drive elevate the boom to approxi m...

Page 31: ...nd Right a minimum of 45 degrees Check for smooth motion 7 Check the chassis out of level indicator located on the plat form control console by driving with the machine in level position up a suitable...

Page 32: ...e Lift and hold con trol Remove foot from footswitch motion should stop If it does not shut down machine and contact a certi fied JLG service technician c With engine power shut down depress the foots...

Page 33: ...rd sensor and footswitch are disengaged NOTE If the machine is equipped with both SkyGuard and Soft Touch functions will not reverse only stop NOTE If equipped ensure the blue beacon illuminates when...

Page 34: ...0ft 12 19 m 30ft 9 14 m MAX DRIVE SPEED 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m REDUCED DRIVE SPEED CHASSIS LEVEL Figure 2 1 Drive Function Operating Range Diagrams S...

Page 35: ...t 15 24 m 40ft 12 19 m 40ft 12 19 m 30ft 9 14 m 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m CHASSIS TILTED 1 8 NO DRIVE IF CHASSIS TILTED 1 8 DRIVE PERFORMANCE PER MACHIN...

Page 36: ...0ft 15 24 m 40ft 12 19 m 40ft 12 19 m 30ft 9 14 m 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m 55 DEGREES BOOM FUNCTION PERFORMANCE PER MACHINE SETUP CHASSIS TILTED 1 8 BO...

Page 37: ...ION AND INSPECTION 2 12 JLG Lift 3121606 13 13 8 8 27 1 2 26 2 3 4 5 6 9 9 21 6 6 7 18 18 10 11 14 15 17 17 12 12 16 22 23 19 20 24 25 20 Figure 2 4 Daily Walk Around Inspection Diagram T o o r d e r...

Page 38: ...and hinges in working condition 2 Platform Ground Control Consoles Switches and levers return to neutral decals placards secure and legible control markings legible 3 Rotator See Inspection Note 4 Ji...

Page 39: ...te 18 Tension Mechanism See Inspection Note 19 Fuel Tank See Inspection Note 20 Idler See Inspection Note 21 Dual Capacity Limit Switch Switch operates properly 22 Battery Proper electrolyte levels if...

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Page 41: ...e symbols and the corresponding functions NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise The meaning of thos...

Page 42: ...USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANT TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 2...

Page 43: ...formRotate 2 PlatformLevelingOverride 3 NotUsed 4 Power EmergencyStop 5 EngineStart AuxiliaryPower FunctionEnable 6 Lift 7 Hourmeter 8 Platform GroundSelectSwitch 9 Swing 10 Telescope 11 IndicatorPane...

Page 44: ...Override MSSO CE Only 1 PlatformRotate 2 PlatformLevelingOverride 3 NotUsed 4 Power EmergencyStop 5 EngineStart AuxiliaryPower FunctionEnable 6 Lift 7 Hourmeter 8 Platform GroundSelectSwitch 9 Swing...

Page 45: ...Jib 4 Power EmergencyStop 5 EngineStart AuxiliaryPower FunctionEnable 6 Lift 7 Hourmeter 8 Platform GroundSelectSwitch 9 Swing 10 Telescope 11 IndicatorPanel 12 NotUsed 13 AirShutoffValve ASOV IfEqui...

Page 46: ...ncyStop 5 EngineStart AuxiliaryPower FunctionEnable 6 Lift 7 Hourmeter 8 Platform GroundSelectSwitch 9 Swing 10 Telescope 11 IndicatorPanel 12 MachineSafetySystemOverride MSSO Figure 3 4 Ground Contro...

Page 47: ...r posi tion power is shut off to the controls at both operating stations Remove the key to prevent the controls from being actuated The key is removable in the platform position on CE specification ma...

Page 48: ...e three position key operated switch sup plies power to the platform control console when positioned to Platform With the switch key turned to the Ground position only ground controls are operable WHE...

Page 49: ...dicator Indicates that engine oil pressure is below nor mal and service is required 3 Engine Oil Temperature Indicator Deutz Indicates that the temperature of the engine oil which also serves as engin...

Page 50: ...10 JLG Lift 3121606 1 BatteryCharging 2 EngineOilPressure 3 Engine OilTemp 4 MalfunctionIndicator 5 LowFuel 6 GlowPlug 7 PlatformOverload Figure 3 5 Ground Control Indicator Panel T o o r d e r g o t...

Page 51: ...tform Control Station See Figure 3 6 Platform Control Console TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE...

Page 52: ...encyStop 5 Start AuxPower 6 DriveOrientationOverride 7 Drive SteerEnable 8 DriveSteer 9 Telescope 10 Lights 11 Jib 12 SoftTouch SkyGuardOverride 13 SoftTouch SkyGuardIndicator 14 PlatformRotate 15 Fun...

Page 53: ...audible warning device when pressed 4 Power Emergency Stop Switch A two position red mushroom shaped switch furnishes power to Platform Controls when pulled out on When pushed in off power is shut of...

Page 54: ...r Proportional dual axis joystick is provided to control drive and steer Push forward to drive straight forward The joystick is pro portional with the drive speed increasing as the joystick is moved f...

Page 55: ...ates accessory light packages if the machine is so equipped 11 Jib If Equipped Push forward to lift up pull back to lift down Variable lift speed is using the Function Speed Control 12 Platform Rotate...

Page 56: ...ormally 15 Function Speed Control Controls the speed of Boom and Swing Functions Rotate counterclockwise for slower speed and clockwise for faster speed To adjust to creep turn knob fully counterclock...

Page 57: ...ctivated IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM AB...

Page 58: ...ng 2 PlatformOverload 3 PlatformCapacity 4 DriveDisabled 5 Footswitch Enable 6 GlowPlug 7 LowFuel 8 SystemDistress 9 ACGenerator 10 NotUsed 11 CreepSpeed 12 DriveOrientation Figure 3 7 Platform Contro...

Page 59: ...WITCH BY BLOCKING OR ANY OTHER MEANS FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TOP OR BOTTOM 6 Glow Plug Wait to Start Indicator Indicates t...

Page 60: ...verify that the drive control is being operated in the proper direction i e controls reversed situations 11 Creep Speed Indicator When the Function Speed Control is turned to the creep position the in...

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Page 62: ...e continuous left and right of the stowed position The machine has a Ground Control Station which will override the Platform Control Station Ground Controls operate Boom Lift and Swing and are to be u...

Page 63: ...gure 4 1 and its position of Least Forward Stability is shown in Figure 4 2 TO AVOID FORWARD OR BACKWARD UPSET DO NOT OVERLOAD MACHINE OR OPER ATE ON AN OUT OF LEVEL SURFACE Figure 4 1 Position of Lea...

Page 64: ...4 3 Figure 4 2 Position of Least Forward Stability MACHINEWILLUPSETINTHIS DIRECTIONIFOVERLOADED OROPERATEDONAN OUT OF LEVELSURFACE LEVELSURFACE BOOMFULLYEXTENDED HORIZONTAL ODEGREES T o o r d e r g o...

Page 65: ...turning on ignition operator must wait until glow plug indicator light goes out before cranking engine 1 Turn key of Platform Ground Select switch to Ground 2 Pull the Power Emergency Stop switch to O...

Page 66: ...alve ASOV is an overspeed protection device mounted to the engine s air intake system When the valve is actuated it obstructs airflow intake and stops the engine Weekly tests are recommended to ensure...

Page 67: ...slope ratings All ratings for Gradeability and Sideslope are based upon the machine s boom being in the stowed position fully lowered and retracted Traveling is limited by two factors 1 Gradeability w...

Page 68: ...SECTION 4 MACHINE OPERATION 3121606 JLG Lift 4 7 Figure 4 4 Grades and Sideslopes T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 69: ...SECTION 4 MACHINE OPERATION 4 8 JLG Lift 3121606 Figure 4 5 Machine Motion Hazard T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 70: ...NY PART OF THE MACHINE WITHIN 6 FEET 2M OF AN OBSTRUCTION DO NOT USE DRIVE TO MANEUVER PLATFORM CLOSE TO AN OBSTRUCTION USE ONE OF THE BOOM FUNC TIONS USE EXTREME CAUTION WHEN APPROACHING A CREST OF A...

Page 71: ...USE SLOW GENTLE CONTROL MOVEMENTS AND DO NOT OPERATE ANY OTHER FUNCTIONS DURING COUNTER ROTATION 5 To obtain counter rotation turn in place stop the machine move the Drive Steer control lever directl...

Page 72: ...on Over ride switch Within 3 seconds slowly move the Drive control toward the arrow matching the intended direction of machine travel The indi cator light will flash during the 3 second inter val unti...

Page 73: ...n boards to prevent freezing to the ground 4 6 PLATFORM Platform Level Adjustment ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOA...

Page 74: ...D ON GRADES AND SIDE SLOPES SPECIFIED ON CAUTION PLACARD AT PLATFORM TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINERY IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETU...

Page 75: ...to permit reduction of engine internal tempera tures 4 At Ground Controls turn Key Select switch to center Off position Position Power Emergency Stop switch down to Off position Remove key 5 Cover Pla...

Page 76: ...functions Table 4 1 Skyguard Function Table Main Lift Main Tele In Main Tele Out Swing Drive Forward Drive Reverse Tower Lift Up Tower Lift Down Platform Level Platform Rotate Jib Lift DOS Enabled DO...

Page 77: ...loose items from the machine 4 Attach lifting device and equipment only to the designated lifting points 5 Properly adjust the rigging to prevent damage to the machine and so the machine remains level...

Page 78: ...SECTION 4 MACHINE OPERATION 3121606 JLG Lift 4 17 Figure 4 7 Lifting Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 79: ...wer Emergency Stop switch to Off Activating from the Ground Control Station 1 Position Platform Ground Select Key Switch to Ground 2 Position Power Emergency Stop switch to On 3 Position Auxiliary Pow...

Page 80: ...0 5B T h ism a c hi n eisn oti n su la t e d M a i nt ai nac le a ra n ceo f a tl ea s t 1 0ft b e tw e e n a n yp a rt o f m ac h in e o rlo ad a nda ny el ec t ric a lli neo rap p art usc h a rge d...

Page 81: ...01 51 8 28 27 24 28 60 40 55 A A R ANSI 22 D A N G E R E LE C T R O C U T IONH A Z A RD 17 038 05B T h is m ac h i n eis n otin s u la t e d M ai n ta i n a c le a ra n c eo f a tl e as t1 0ft b e tw...

Page 82: ...JLG Lift 4 21 V IE WD D 1703814 1703811 11 10 D D E E G R A D A LLU N D E R C A R R IA G E 2 16 16 2 6 32 38 55 15 V IE W E E 11 2 Figure 4 10 Decal Installation Sheet 3 of 6 T o o r d e r g o t o D i...

Page 83: ...C E A U S O N L Y 62 1700584 A N S I 27 D AN G E R E L E C TR O C U TIO NHA Z A RD 1 70 38 0 5B T h ism a c hi n eisn o t in su la te d M a in ta in acle a ra n c eo f a t l e a st 1 0 ft b etw e e n...

Page 84: ...SECTION 4 MACHINE OPERATION 3121606 JLG Lift 4 23 58 Figure 4 12 Decal Installation Sheet 5 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 85: ...SECTION 4 MACHINE OPERATION 4 24 JLG Lift 3121606 Figure 4 13 Decal Installation Sheet 6 of 6 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 86: ...03 1701503 5 1701509 1701509 1701509 1701509 1701509 1701509 6 1701529 1701529 1701529 1701529 1701529 1701529 7 8 9 10 1703811 1703811 1703811 1703811 1703811 1703811 11 1703814 1703814 1703814 17038...

Page 87: ...8 1001116850 1703949 28 1703805 1703936 1705961 1705897 1703937 1001116851 29 1703984 1705828 1705902 1001116852 1703982 30 31 32 1702631 1702631 1702631 1702631 1702631 1702631 33 1704434 1703165 170...

Page 88: ...06948 1706948 1706948 1706948 39 1705177 1705177 1705177 1705177 1705177 1705177 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Table 4 2 600SC Decal Legend Item ANSI 0273906 D Canadian French 0273982 D CE...

Page 89: ...4 1001108494 1001108494 59 1706943 1706943 1706943 1706943 1706943 60 61 62 1001131269 1001131269 Table 4 2 600SC Decal Legend Item ANSI 0273906 D Canadian French 0273982 D CE Australian 0273985 E Eng...

Page 90: ...705084 1705084 1705084 15 1705514 1705514 1705514 1705514 16 1704461 1704461 1704461 1704461 17 3251243 3251243 3251243 3251243 18 19 1705904 20 1705906 21 22 1703953 1703942 1705903 23 24 1702868 170...

Page 91: ...3 660SJC Decal Legend Item ANSI 0273908 D Canadian French 0273984 D CE Australian 0273987 E English Portuguese 1001103292 D 54 55 56 57 1704468 1001093684 1704468 1001093439 58 1001108494 1001108494...

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Page 93: ...USA JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST Outside USA 240 420 2661 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product with...

Page 94: ...NE SAFETY SYSTEM OVERRIDE MSSO CE ONLY The Machine Safety System Override MSSO is only to be used to retrieve an operator that is pinned trapped or unable to operate the machine and function controls...

Page 95: ...G Lift 6 1 SECTION 6 ACCESSORIES Table 6 1 Available Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China SkyAir SkyCutter SkyGlazier SkyPower SkyWelder T o o r d e r g o t o D i s c...

Page 96: ...SkyCutter SkyPower SkyWelder PlatformMTR SkyGlazier SkyGlazier SkyPower PlatformMTR SkyCutter SkyWelder SkyPower SkyCutter SkyGlazier SkyWelder SkyWelder SkyPower SkyCutter PlatformMTR SkyGlazier Not...

Page 97: ...er system Compressor Specifications Single stage with dual control CFM displacement 9 3 Motor 230 V 2 hp 3 phase Accessory Ratings Safety Precautions DO NOT OVERLOAD PLATFORM Ensure no personnel are b...

Page 98: ...n on the generator then turn on the air com pressor Refer to the J Air Manual PN 3128970 for more information 6 2 SKYCUTTER SkyCutter is capable of cutting up to a thickness of 3 8 metal It can produc...

Page 99: ...pports Check for secure installation of cutter and bracket Spec RatedOutput AmperesInput RatedOutput 60 Hz 1 Phase kVa kW PlasmaGas PlasmaGasFlow Pressure RatedCutting Capacity 10IPM Max OCV 120Volts...

Page 100: ...rces Preparation and Inspection Connect ground clamp to metal being cut Ensure there is a good ground connection Operation Start the engine turn on the generator then turn on the plasma cutter Refer t...

Page 101: ...TABILITY LIMIT PANEL AREA TO 32 SQ FT 3 SQM Ensure no personnel are beneath platform Do not exit platform over rails or stand on rails Remove tray when not in use Use this option only on approved mode...

Page 102: ...rn or frayed Operation 1 Load SkyGlazier tray with panel 2 Route the adjustable strap around the panel and tighten until secure 3 Position the panel to its intended location 6 4 SKYPOWER The SkyPower...

Page 103: ...W 26 A 1 0 pf 1 phase 120 V 6 0 kW 50 A 1 0 pf Peak 3 phase 8 5 kW 1 phase 6 0 kW Accessory Ratings 3000 rpm 50 Hz 3600 rpm 60 Hz Safety Precautions DO NOT OVERLOAD PLATFORM Ensure no personnel are be...

Page 104: ...s power from the SkyPower system Generator Output Engine Speed of 1800 rpm 10 ANSI Specifications 3 phase 240 V 60 Hz 7 5 kW 1 phase 240 V 120 V 60 Hz 6 kW CE Specifications 3 phase 400 V 50 Hz 7 5 kW...

Page 105: ...Amps Input At Rated Load Output 50 60 Hz 230 V 460 V 575 V kVa kW Stick SMAW TIG GTAW 3 phase 280Ampat31 2V 35 DutyCycle 5 250A 79VDC 32 17 13 15 7 10 200Ampat28V 100 DutyCycle 20 11 8 10 3 6 4 1 pha...

Page 106: ...e correct polarity of leads Wear proper welding apparel Use correct rod size and current settings Do not use electrical cords without ground Do not use electrical tools in water Do not weld to the pla...

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Page 108: ...Other Publications Available Service and Maintenance Manual S N 0300174703 to S N 0300236298 3121607 Illustrated Parts Manual S N 0300174703 to S N 0300236298 3121608 7 2 OPERATING SPECIFICATIONS Tabl...

Page 109: ...umManualForce 101lb 450N ElectricalSystemVoltage 12Volts GrossMachineWeight PlatformEmpty 600SC 660SJC 22 500lb 10 205kg 27 100lb 12 292kg Withboominstowedposition Table 7 1 Operating Specifications T...

Page 110: ...ey may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations Table 7 3...

Page 111: ...442 F 228 C Viscosity Brookfield cPat 18 C 2700 at40 C 55cSt at100 C 9 3cSt ViscosityIndex 152 Table 7 6 Mobil DTE 10 Excel 32 Specs ISOViscosityGrade 32 SpecificGravity 0 877 PourPoint Max 65 2 F 54...

Page 112: ...68 F 102cSt at40 C 104 F 46cSt at100 C 212 F 10cSt ViscosityIndex 2 0mgKOH g Table 7 8 Mobil EAL 224H Specs Type SyntheticBiodegradable ISOViscosityGrade 32 46 SpecificGravity 922 PourPoint Max 25 F 3...

Page 113: ...ngTemp 0to180 F 17to162 C Weight 7 64lb pergal 0 9kgperliter Viscosity at40 C 45cSt at100 C 8 0cSt ViscosityIndex 153 Table 7 10 Exxon Univis HVI 26 Specs SpecificGravity 32 1 PourPoint 76 F 60 C Flas...

Page 114: ...er plate is damaged or missing the machine serial number is stamped on the left side of the frame Table 7 11 Major Component Weights 660SJ 600S LB KG LB KG PlatformControlConsole 250 113 250 113 Platf...

Page 115: ...GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 8 JLG Lift 3121606 Figure 7 1 Serial Number Locations SERIALNUMBER STAMPEDONFRAME SERIALNUMBER PLATE T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 116: ...ON 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121606 JLG Lift 7 9 Figure 7 2 Engine Operating Temperature Specifications Deutz Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t...

Page 117: ...ENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 10 JLG Lift 3121606 Figure 7 3 Engine Operating Temperature Specifications Deutz Sheet 2 of 2 4150548 E T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 118: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121606 JLG Lift 7 11 Figure 7 4 Operator Maintenance and Lubrication Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 119: ...Point s 2 Grease Fittings Capacity A R Lube MPG Interval Every 3 months or 150 hrs of operation Comments Remote Access Table 7 12 Lubrication Specifications KEY SPECIFICATIONS MPG MultipurposeGreaseh...

Page 120: ...years or 1200 hours of operation 3 Final Drive Hub Lube Point s Level Fill Plug Capacity 2 1 gal 7 9 L 1 2 Full Lube EPGL Interval Check level every 3 months or 150 hrs of operation change every 2 yea...

Page 121: ...y 6 months or 300 hrs thereafter or as indicated by Condition Indicator 6 Hydraulic Tank Lube Point s Fill Cap Capacity 30 6 gal Tank 32 7 gal System Lube HO Interval Check Level daily Change every 2...

Page 122: ...lement Capacity 11 Quarts Crankcase 5 Quarts Cooler Lube EO Interval Every Year or 1200 hours of operation Comments Check level daily Change in accordance with engine manual 8 Fuel Filter Deutz Lube P...

Page 123: ...ivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC No...

Page 124: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 125: ...Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com T o o r d e r g o t o D i s c o...

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