Oshkosh Corporation JLG 660SJC Operation And Safety Manual Download

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31215036

TABLE OF CONTENTS

SECTION - 1 - SAFETY PRECAUTIONS

1.1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2

PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1
Workplace Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrocution Hazards  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Crushing and Collision Hazards  . . . . . . . . . . . . . . . . . .   1-10

1.4

TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . 1-11

1.5

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Maintenance Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Battery Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION,

AND INSPECTION

2.1

PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Machine Familiarization. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2

PREPARATION, INSPECTION, AND MAINTENANCE . . . . . 2-2

Pre-Start Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Walk-Around Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

SkyGuard Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2

CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Ground Control Indicator Panel . . . . . . . . . . . . . . . . . . . . 3-8
Ground Control Console Display Gauge . . . . . . . . . .   3-10
Platform Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-14
Platform Control Indicator Panel . . . . . . . . . . . . . . . . .   3-19

SECTION - 4 - MACHINE OPERATION

4.1

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2

OPERATING CHARACTERISTICS AND LIMITATIONS . . . . 4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Platform Load Sensing System (LSS). . . . . . . . . . . . . . . . 4-2
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3

ENGINE OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Air Shutoff Valve (ASOV) (If Equipped) . . . . . . . . . . . . . . 4-6
Fuel Reserve / Shut-Off System. . . . . . . . . . . . . . . . . . . . . 4-7

4.4

TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Traveling Forward and Reverse . . . . . . . . . . . . . . . . . . 4-12
Traveling on a Grade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4.5

PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Platform Level Adjustment. . . . . . . . . . . . . . . . . . . . . . . 4-15
Platform Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

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Summary of Contents for JLG 660SJC

Page 1: ...on and Safety Manual Original Instructions Keep this manual with the machine at all times AS NZS Model 660SJC PVC 2001 31215036 November 13 2019 Rev A T o o r d e r g o t o D i s c o u n t E q u i p m...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...l times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its in...

Page 5: ...TES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR...

Page 6: ...CCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fou...

Page 7: ...FOREWORD d 31215036 REVISION LOG Original Issue A November 13 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 8: ...Inspection 2 7 Walk Around Inspection 2 10 Function Check 2 11 SkyGuard Function Test 2 13 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1 3 2 CONTROLS AND INDICATORS 3 1 Ground Control Sta...

Page 9: ...ION 5 1 5 3 EMERGENCY OPERATION 5 1 Operator Unable to Control Machine 5 1 Platform or Boom Caught Overhead 5 2 5 5 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY 5 2 SECTION 6 ACCESSORIES 6 1 SKYPOWER 6...

Page 10: ...7 3 Hydraulic Oil 7 4 Critical Stability Weights 7 7 Serial Number Locations 7 8 7 3 OPERATOR MAINTENANCE 7 15 7 4 SUPPLEMENTAL INFORMATION 7 24 SECTION 8 INSPECTION AND REPAIR LOG T o o r d e r g o t...

Page 11: ...ange Diagrams Sheet 2 of 2 4 11 4 7 Traveling on a Grade 4 13 4 8 Grade and Sideslope 4 14 4 9 Boom Function Operating Range Diagram 4 17 4 10 Lifting Chart 4 23 4 11 Decal Installation Sheet 1 of 8 4...

Page 12: ...er 6 9 7 1 Operating Specifications 7 1 7 2 Dimensional Data 7 2 7 3 Capacities 7 2 7 4 Deutz D2011L04 Specifications 7 3 7 5 Deutz D2 9L4 7 3 7 6 Hydraulic Oil 7 4 7 7 Mobilfluid 424 Specs 7 4 7 8 Mo...

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Page 14: ...on of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning...

Page 15: ...and obey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine WorkplaceInspection Precautions to avoid all hazards in the work...

Page 16: ...ry substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way ra...

Page 17: ...Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizzines...

Page 18: ...e foot or two feet and one hand at all times during entry and exit Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on uni...

Page 19: ...ir equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances...

Page 20: ...PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure the ground conditions are adequate to support the maximum load...

Page 21: ...t trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions including gusts exceed specifications shown in Section 7 2 of this man ual or as shown on t...

Page 22: ...breeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0...

Page 23: ...t travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driv ing in high sp...

Page 24: ...inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid po...

Page 25: ...batteries or solid tires with items of different weight or specification Do not modify the MEWP in any way to affect stability Refer to the Service and Maintenance Manual for the weights of critical...

Page 26: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 27: ...machine to recognize a malfunction or potential malfunc tion 7 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs...

Page 28: ...wing the manu facturer s operator s manual Prior to users authorization of an operator to use a specific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location o...

Page 29: ...used Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachineInspection SeeNote Annually nolaterthan13monthsfromthedateofprior inspection Owner...

Page 30: ...12 11 1 Platform 2 PlatformControlConsole 3 Rotator 4 Jib 5 FlyBoom 6 MidBoom 7 BaseBoom 8 Turntable 9 PlatformLevelingCylinder 10 JibLiftCylinder 11 Powertrack 12 GroundControlConsole 13 SkyGuard Fig...

Page 31: ...31215036 2 5 1 2 3 4 5 6 7 8 9 1 DriveSprocket 2 FinalDrive 3 CarrierTrackRoller 4 LeftTrack 5 BottomTrackRoller 6 IdlerAssembly 7 Counterweight 8 RightTrack 9 Swivel Figure 2 2 Basic Nomenclature Cha...

Page 32: ...al of Responsibilities ANSI markets only is enclosed in the weather resistant storage container 5 Walk Around Inspection Refer to Figure 2 3 6 Battery Charge as required 7 Fuel Combustion Engine Power...

Page 33: ...nloading mate rials 13 Lanyard Attach Points During operation occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point Attach only one 1...

Page 34: ...REPARATION AND INSPECTION 2 8 31215036 15 9 9 10 10 9 9 9 9 9 9 11 13 12 8 23 7 6 4 3 1 2 5 24 22 21 20 11 19 18 17 6 6 14 16 O AC 03010 Figure 2 3 Walk Around Inspection Diagram T o o r d e r g o t o...

Page 35: ...hes and hinges in working condition 2 Platform Control Console Switches and levers return to neutral when activated and released decals placards secure and legible control markings legible 3 SkyGuard...

Page 36: ...ol panel with no load in the platform a Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in b Ensure all functions stop when the function switch is released c Op...

Page 37: ...OWN MACHINE AND HAVE WIRE ROPES INSPECTED SERVICED BY A FACTORY TRAINED SERVICE TECHNICIAN LOOSE OR MISADJUSTED WIRE ROPES COULD RESULT IN SERIOUS INJURY OR DEATH 3 With the platform in the transport...

Page 38: ...or hand in path of sensor beam 3 Once the sensor has been activated verify the following conditions a Telescope out function stops and telescope in function operates for a short duration b The horn s...

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Page 40: ...of operational situations that could arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if not corrected could result in serious injury or death...

Page 41: ...tation 660SJ 1 Swing 2 BoomLift 3 BoomTelescope 4 Jib 5 PlatformRotate 6 PlatformLevelingOverride 7 Power EmergencyStop 8 Platform GroundSelectSwitch 9 EngineStart AuxiliaryPower 10 DisplayGauge 11 In...

Page 42: ...Safety System Override MSSO CE Only 1 Swing 2 BoomLift 3 BoomTelescope 4 Jib 5 PlatformRotate 6 PlatformLevelingOverride 7 Power EmergencyStop 8 Platform GroundSelectSwitch 9 MachineSafetySystemOverr...

Page 43: ...ARE NO PERSONNEL AROUND OR UNDER PLATFORM TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN R...

Page 44: ...rm will sound indicating Ignition is On WHEN THE MACHINE IS SHUT DOWN THE MASTER EMERGENCY STOP SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT DRAINING THE BATTERY 7 Power Emergency Stop Swi...

Page 45: ...be held Down for duration of auxiliary pump use WHEN OPERATING ON AUXILIARY POWER DO NOT OPERATE MORE THAN ONE FUNC TION AT A TIME SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP MOTOR 11 Disp...

Page 46: ...ndicator Panel 1 BatteryCharge 2 SystemDistress 3 DriveandSteerDisable 4 CapacityZoneIndicator 5 Generator 6 GlowPlug 7 FuelLevelGauge 8 PlatformOverload 9 WireRopeServiceIndicator 10 EngineError 11 E...

Page 47: ...d to the on position to act as a self test 3 Drive and Steer Disable Indicator Indicates the Drive and Steer Disable function has been activated 4 Capacity Zone Indicator Indicates the platform capaci...

Page 48: ...ervice Indicator When illuminated the light indicates the wire ropes are loose or broken and must be repaired or adjusted prior to use 10 Engine Error Indicator Indicates a fault with the engine and s...

Page 49: ...em and the engine control system During machine start up with no active DTCs in the control system the splash screen will show for 3 seconds and then switch to main screen If there is an active DTC wh...

Page 50: ...nostics Screen will show SPN Suspect Parameter Number FMI Failure Mode Identifier and Occurrence count information Engine SPN text is not scrollable If there is more than one engine trouble code the o...

Page 51: ...INDICATORS 3 12 31215036 h Figure 3 7 Ground Control Console Display Gauge INDICATORLAMP ENGINEHOURS FUELLEVEL NAVIGATEFORWARDARROW NAVIGATIONBUTTONS NAVIGATEBACKARROW T o o r d e r g o t o D i s c o...

Page 52: ...verride 3 Horn 4 Power EmergencyStop 5 Start AuxiliaryPower 6 DriveOrientationOverride 7 Drive SteerEnable 8 DriveSteer 9 Telescope 10 Lights IfEquipped 11 JibLift 12 SoftTouch SkyGuardOverride 13 Sof...

Page 53: ...LL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 2 Platform Leveling Override A three position switch allows the operator to adjust the platform leveling system This switch is used to adjus...

Page 54: ...rated for a period of 3 seconds the switch will time out and the switch must be cycled again to renew normal func tions 8 Drive Steer Proportional dual axis joystick is provided to control drive and s...

Page 55: ...de switch as described above The switch also enables the functions cut out by the Soft Touch system to operate again at creep speed allowing the operator to move the platform away from the obstacle th...

Page 56: ...stick pull up on the locking ring below the handle NOTE The Main Boom Lift Swing joystick is spring loaded and will automatically return to neutral Off position when released 16 Main Lift Swing Contro...

Page 57: ...CapacityZoneIndicator 5 TiltAlarmWarning 6 Generator 7 Creep 8 Footswitch 9 GlowPlug 10 FuelLevelGauge 11 EmissionsFailure 12 LevelSystem 13 PlatformOverload 14 WireRopeService 15 EngineError 16 Emiss...

Page 58: ...s detected an abnormal condition and a Diag nostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval 3...

Page 59: ...s the generator is in operation 7 Creep Speed Indicator When the Function Speed Control is turned to the creep position the indicator acts as a reminder that all functions are set to the slowest speed...

Page 60: ...The fault indicator will flash and an alarm will sound All functions will default to creep if the boom is extended past transport mode or elevated more than 5 degrees above horizontal 13 Platform Ove...

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Page 62: ...ontrol Console which will override the Platform Control Station Ground Controls operate all functions except drive and steer Except for perform ing inspections and the Function Check the ground contro...

Page 63: ...sition of least FORWARD stability is shown in Figure 4 2 Position of Least For ward Stability and its position of least BACKWARD stability is shown in Figure 4 1 Position of Least Backward Stability T...

Page 64: ...UT OF LEVEL SURFACE BOOM FULLY EXTENDED HORIZONTAL 0 DEGREES LEVEL SURFACE Figure 4 2 Position of Least Forward Stability MACHINEWILLTIPOVERINTHISDIRECTION IFOVERLOADEDOROPERATEDBEYONDTHE LIMITSOFTHEM...

Page 65: ...E Initial starting should always be per formed from the Ground Control sta tion Starting Procedure IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME SHOULD ENGINE FAIL TO START AGAIN...

Page 66: ...ine Start switch until engine starts NOTE Footswitch must be in released up position before starter will operate If starter operates with footswitch in the depressed posi tion DO NOT OPERATE MACHINE S...

Page 67: ...ocated under hood to the left of the ground control panel look for test decal 3 At the ground control panel select any function and activate until valve actuates at test RPM of 1500 Once valve actuate...

Page 68: ...ding to machine setup Setup options are as follows Engine One Restart When the engine shuts down the operator will be permitted to cycle power and restart the engine once with approximately 2 minutes...

Page 69: ...DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH FIRM SUR FACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER ON GRADES AND SIDE SLOPES DO NOT D...

Page 70: ...SECTION 4 MACHINE OPERATION 31215036 4 9 WARNING Figure 4 4 Machine Motion Hazard T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 71: ...MAX DRIVE SPEED 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m REDUCED DRIVE SPEED CHASSIS LEVEL Figure 4 5 Drive Function Operating Range Diagrams Sheet 1 of 2 NOTE Max Dr...

Page 72: ...0ft 12 19 m 30ft 9 14 m 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m CHASSIS TILTED 1 8 NO DRIVE IF CHASSIS TILTED 1 8 DRIVE PERFORMANCE PER MACHINE SETUP 55 DEGREES Figur...

Page 73: ...ble turn is achieved when the joy stick is in the position to command one track to stop and the other to move slowly TURN IN PLACE ONLY IN AN AREA FREE OF OBSTACLES AND ONLY WITH THE BOOM FULLY RETRAC...

Page 74: ...nel and the chas sis to determine the direction the machine will travel 2 Push and release the Drive Orientation Over ride switch Within 3 seconds slowly move the Drive control toward the arrow matchi...

Page 75: ...SECTION 4 MACHINE OPERATION 4 14 31215036 LEVEL GRADE SIDESLOPE Figure 4 8 Grade and Sideslope LEVEL GRADE SIDESLOPE T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 76: ...ASSIS IS ON AN EXCESSIVE SLOPE DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN INDICATORISLIT DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS TILT ALARM INDICATES CHASSIS IS ON AN EX...

Page 77: ...t machines when boom functions are being oper ated there is an interlock that prevents the use of Drive and Steer functions Raising and Lowering the Main Boom To raise or lower the Main Boom position...

Page 78: ...24 m 40ft 12 19 m 40ft 12 19 m 30ft 9 14 m 30ft 9 14 m 20ft 6 10 m 20ft 6 10 m 10ft 3 05 m 10ft 3 05 m 0 10ft 3 05 m 55 DEGREES BOOM FUNCTION PERFORMANCE PER MACHINE SETUP CHASSIS TILTED 1 8 Figure 4...

Page 79: ...ation the horn will sound and if equipped with a SkyGuard beacon the beacon will illuminate until sensor and footswitch are disengaged If the SkyGuard sensor remains activated after function reversal...

Page 80: ...passes through path of sensor beam SkyGuard Function Table 0 0 Drive Forward Drive Reverse Steer Swing Boom Lift Up Boom Lift Down Boom Tele Out Boom Tele In Jib Lift Basket Level Basket Rotate C C C...

Page 81: ...E SPACE BOOMS MAY BE ELEVATED BUT SHALL NOT BE EXTENDED IT IS THE OPERATOR S RESPONSIBILITY TO ENSURE ALL SAFETY PRECAUTIONS IN SECTION 1 OF THIS MAN UAL ARE FOLLOWED FOR EACH UNIQUE SITUATION 4 10 AU...

Page 82: ...wer switch selected control switch lever or controller and footswitch 7 Position Power Emergency Stop switch to Off Activating from the Ground Control Station 1 Position Platform Ground Select Key Swi...

Page 83: ...or mobile crane it is very important that the lifting devices are attached only to the designated lifting eyes and that the turnta ble lock pin is engaged See Figure 4 4 Lifting Chart NOTE Lifting eye...

Page 84: ...SECTION 4 MACHINE OPERATION 31215036 4 23 A B 1001228613 A MODEL A B 660SJC 1300 mm 51 2 1750 mm 68 9 Figure 4 10 Lifting Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 85: ...US CE SEE DETAIL G CE ANSI ANSI CE AUS ANSI DUAL LANGUAGE ONLY DETAIL G GB ONLY 48 30 20 35 39 4 63 62 61 64 67 8 59 16 13 36 16 13 OAC03020 Figure 4 11 Decal Installation Sheet 1 of 8 T o o r d e r g...

Page 86: ...ecal Installation Sheet 2 of 8 8 16 13 38 36 4 61 62 63 64 66 16 13 59 14 48 CE DUAL ANSI LANGUAGE ONLY AUS CE ANSI SEE DETAIL E DETAIL E HOOD NOT SHOWN BOTH SIDES OF MACHINE GB ONLY O AC 03030 T o o...

Page 87: ...OPERATION 4 26 31215036 CE ANSI AUS AUS ANSI AUS ANSI CE CE 16 13 33 36 65 40 19 22 12 13 12 13 36 36 O AC 03040 Figure 4 13 Decal Installation Sheet 3 of 8 T o o r d e r g o t o D i s c o u n t E q u...

Page 88: ...MACHINE OPERATION 31215036 4 27 ANSI CE AND AUS BOTH SIDES 18 52 60 11 29 29 34 68 57 70 47 O AC 03060 Figure 4 14 Decal Installation Sheet 4 of 8 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 89: ...1215036 CE AUS ANSI ANSI ANSI ANSI ANSI CE AUS CE AUS AUS AUS 9 5 12 12 38 36 36 9 3 24 17 21 46 59 37 58 17 17 70 71 O AC 03050 Figure 4 15 Decal Installation Sheet 5 of 8 T o o r d e r g o t o D i s...

Page 90: ...SECTION 4 MACHINE OPERATION 31215036 4 29 6 55 7 41 28 43 44 CHASSIS DECALS O AC 03070 Figure 4 16 Decal Installation Sheet 6 of 8 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 91: ...OPERATION 4 30 31215036 SECTION F F CHASSIS CWT DECALS TYPICAL OF BOTH SIDES 4 4 42 42 4 15 14 15 F F O AC 03080 Figure 4 17 Decal Installation Sheet 7 of 8 T o o r d e r g o t o D i s c o u n t E q u...

Page 92: ...N 31215036 4 31 10 4 15 15 6 43 44 51 53 4 15 15 4 10 69 55 41 10 14 15 4 15 6 53 51 28 7 10 4 15 15 4 4 AUS O AC 03090 Figure 4 18 Decal Installation Sheet 8 of 8 T o o r d e r g o t o D i s c o u n...

Page 93: ...65 1703165 1703165 1703165 1703165 1703165 9 1702868 1704000 1704002 1001116846 1705968 1705969 1704001 11 1703797 1703924 1703928 1703925 1001116847 1703926 1703927 1703923 12 1703804 1703948 1703952...

Page 94: ...20051 4420051 40 1001228613 1001228613 1001228613 1001228613 1001228613 1001228613 1001228613 1001228613 1001228613 42 1704461 1704461 1704461 1704461 1704461 1704461 1704461 1704461 43 1001223453 100...

Page 95: ...1705358 1705358 1705358 64 1001116208 1001116208 1001116208 1001116208 1001116208 1001116208 1001116208 1001116208 1001116208 65 1001120989 1001120989 1001120989 1001120989 1001120989 1001120989 10011...

Page 96: ...ranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT...

Page 97: ...em to the proper maintenance per sonnel Do not operate the machine until it is declared safe for operation 5 5 MACHINE SAFETYSYSTEM OVERRIDE MSSO CE ONLY The Machine Safety System Override MSSO is onl...

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Page 99: ...6 1 SECTION 6 ACCESSORIES Table 6 1 Available Accessories Accessory Market ANSI USA Only ANSI CSA CE AUS Japan China SkyPower 7500W SkyPower 4000W SkyWelder SkyGlazier T o o r d e r g o t o D i s c o...

Page 100: ...ter SoftTouch PipeJacks Racks PlatformMeshtoTopRail 4 Platform SkyGlazier SkyGlazier Glasspaneltray SkyPower PipeJacks Racks SoftTouch PlatformMeshtoTopRail 4 Plat form SkyWelder SkyCutter PipeJacks R...

Page 101: ...ocated on platform A three pole 30 Amp circuit breaker protects the generator from overload GeneratorOutput ANSI Specs 240V 60Hz 3 Phase 7 5kW and 240V 120V 60Hz Single Phase 6kW CE Specs 3 phase 240...

Page 102: ...g 6 2 SKYWELDER The welder is capable of TIG and Stick welding and is capable at producing 200 Amps at 100 duty cycle or 250 Amps at 50 duty cycle Welding Accessories The platform will provide provisi...

Page 103: ...SECTION 6 ACCESSORIES 31215036 6 5 FIRE EXTINGUISHER WELD LEADS WELDER SUPPORT WELDER Figure 6 1 SkyWelder Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 104: ...REMOVE COVER TO SELECT VOLTAGE VOLTAGE TO BE SET AT 220 230 VAC AMPERAGE ADJUSTMENT CONTROL 5 250 AMPS WELD PROCESS SELECTOR SWITCH OVERTEMP LIGHT OUTPUT LIGHT ON OFF SWITCH Figure 6 2 SkyWelder Sheet...

Page 105: ...polarity of leads Use proper welding apparel Use correct rod size and current settings Do not use electrical cords without ground Do not use electrical tools in water Table 6 3 Welding Characteristic...

Page 106: ...cal load 6 3 SKYGLAZIER The SkyGlazier allows glaziers to efficiently position panels The glazier package consists of a tray that extends from the bottom of the platform The panel rests on the tray an...

Page 107: ...ations Table 6 4 Specifications for SkyGlazier Capacity Zone Rated Capacity Platform Rated Capacity SkyGlazier Manual Force Wind Rating 1000lb 454kg 500lb 227kg 250lb 113kg 90lb 400N 20mph 9m s 750lb...

Page 108: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 109: ...tions Available Service and Maintenance Manual Global Spec 31215037 Illustrated Parts Manual Global Spec 31215038 7 2 OPERATING SPECIFICATIONS Table 7 1 Operating Specifications MaximumWorkLoad Capaci...

Page 110: ...1ft 4 7in 0 4m PlatformHeight 65ft 7in 19 99m HorizontalReach 57ft 0 6in 17 39m TailSwing 4ft 0in 1 22m TrackWidth 1ft 7 7in 0 5m Table 7 3 Capacities FuelTank 31Gallons 117L HydraulicOilTank 25Gallon...

Page 111: ...attery 950ColdCrankingAmps 205Minutes ReserveCapacity 12VDC FuelConsumption 1 93gph 7 32Lph Horsepower 49 Table 7 5 Deutz D2 9L4 Type LiquidCooled NumberofCylinders 4 Bore 3 6in 92mm Stroke 4 3in 110m...

Page 112: ...om JLG recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities Table 7 6 Hydraulic Oil HYDRAULI...

Page 113: ...t40 C 33cSt at100 C 6 6cSt at100 F 169SUS at210 F 48SUS cpat 20 F 6 200 ViscosityIndex 140 Table 7 9 Quintolubric 888 46 Density 0 91 15 C 59 F PourPoint 20 C 4 F FlashPoint 275 C 527 F FirePoint 325...

Page 114: ...Weight 7 64lbpergal 0 9kgperliter Viscosity at40 C 37cSt at100 C 8 4cSt ViscosityIndex 213 NOTE Must be stored above 32 F 14 C Table 7 11 Mobil EAL H 46 Specs Type Synthetic Biodegradable ISOViscosity...

Page 115: ...F 60 C FlashPoint 217 F 103 C Viscosity at40 C 25 8cSt at100 C 9 3cSt ViscosityIndex 376 NOTE Mobil Exxon recommends that this oil be checked on a yearly basis for viscosity Table 7 13 Critical Stabi...

Page 116: ...is affixed to the left side of the frame If the serial number plate is damaged or missing the machine serial number is stamped on the left side of the frame SERI AL NUM BER PLATE SERI AL NUM BER STAM...

Page 117: ...ION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 31215036 7 9 1001159163 B Figure 7 2 Engine Operating Temperature Specifications Deutz 2 9L T o o r d e r g o t o D i s c o u n t E q u i p m e n t c...

Page 118: ...ION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 7 10 31215036 1001151190 B Figure 7 3 Engine Operating Temperature Specifications Deutz 2011 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c...

Page 119: ...SECTION 7 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 31215036 7 11 1001206353 A Figure 7 4 Hydraulic Oil Operation Chart Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 120: ...145 X X X Quintolubric 888 46 50 185 X X X X NOTICE MACHINE OPERATION USING NON JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE HYDRAULIC FLUID OPERAT...

Page 121: ...IFICATIONS OPERATOR MAINTENANCE 31215036 7 13 15 600SJC 15 600SC 3 16 3 8 14 9 1 2 4 5 6 7 Figure 7 6 Operator Maintenance Lubrication Diagram Deutz 2011 Engine T o o r d e r g o t o D i s c o u n t E...

Page 122: ...ATIONS OPERATOR MAINTENANCE 7 14 31215036 15 600SJC 15 600SC 3 3 10 11 14 13 1 2 12 16 4 5 6 7 Figure 7 7 Operator Maintenance Lubrication Diagram Deutz 2 9L Engine T o o r d e r g o t o D i s c o u n...

Page 123: ...ss Apply grease and rotate in 90 degree intervals until bearing is completely lubricated Table 7 14 Lubrication Specifications KEY SPECIFICATIONS BG BearingGrease JLGPartNo 3020029 MobilithSHC460 HO H...

Page 124: ...or 1200 hours of operation 3 Final Drive Hub Lube Point s Level Fill Plug Capacity 2 1 gal 7 9 L 1 2 Full Lube EPGL Interval Check level every 3 months or 150 hrs of operation change every 2 years or...

Page 125: ...300 hours thereafter or whenever Charge Filter is replaced 6 Hydraulic Tank Breather Interval Change after first 50 hrs and every 6 months or 300 hrs thereafter Comments Remove wing nut and cover to...

Page 126: ...eck Level daily Change every 2 years or 1200 hours of operation 8 Oil Change w Filter Deutz 2011 Lube Point s Fill Cap Spin on Element Capacity 10 Quarts 9 4 L Crankcase 5 Quarts 4 8L Cooler Lube EO I...

Page 127: ...Year or 600 hours of operation 10 Oil Change w Filter Deutz 2 9 Lube Point s Fill Cap Spin on Element Capacity 10 Quarts 9 4 L Crankcase 5 Quarts 4 8L Cooler Lube EO Interval Every Year or 1200 hours...

Page 128: ...er Deutz 2 9 Lube Point s Replaceable Element Interval Every Year or 600 hours of operation 12 Fuel Pre Filter Deutz D2 9 Lube Point s Replaceable Element Interval Drain water daily Every year or 600...

Page 129: ...Coolant Deutz D2 9 Lube Point s Fill Cap Capacity Deutz 2 9L 13 2 quart 12 5 L Lube Anti Freeze Interval Check level daily change every 1000 hours or two years whichever comes first 14 Air Filter Deut...

Page 130: ...val Every 6 months or 300 hours of operation or as indi cated by the condition indicator 15 Platform Filter Lube Point Replaceable Element Interval Change after first 50 hours and then every year or 6...

Page 131: ...MAINTENANCE 31215036 7 23 16 Optional Fuel Filter China Market Lube Point s Replaceable Element Interval Drain water daily Every year or 600 hours of operation Deutz2011 Deutz2 9L T o o r d e r g o t...

Page 132: ...less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on tes...

Page 133: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 134: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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