Oshkosh Corporation JLG E300A, Original Instructions Manual

Page 1: ...Manual ANSI Original Instructions Keep this manual with the machine at all times Boom Lift Models E300A E300AJ E300AJP Prior to S N 0300138358 3121214 December 10 2009 P r o p e r t y o f A m e r i c...

Page 2: ...P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 3: ...ssors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc r...

Page 4: ...N SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE P...

Page 5: ...AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industr...

Page 6: ...Lift 3121214 REVISION LOG Original Issue June 13 2005 Revised July 12 2006 Revised November 6 2006 Revised May 7 2007 Revised May 15 2008 Revised December 10 2009 P r o p e r t y o f A m e r i c a n A...

Page 7: ...pervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 Function Check 2 5 GENERAL 2 10 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL...

Page 8: ...verhead 5 2 5 4 EMERGENCY TOWING PROCEDURES 5 2 5 5 MANUAL DESCENT SYSTEM 5 3 Jib Manual Descent 5 3 Manual Swing Override 5 3 SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 1 INTRODUCTION 6...

Page 9: ...Lifting Chart 4 11 4 5 Machine Tie Down 4 12 4 6 Decal Installation Sheet 1 of 3 4 13 4 7 Decal Installation Sheet 2 of 3 4 14 4 8 Decal Installation Sheet 3 of 3 4 15 6 1 Operator Maintenance Lubric...

Page 10: ...TABLE OF CONTENTS iv JLG Lift 3121214 SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE This page left blank intentionally P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 11: ...e the machine until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experi enced and qualified operator If there are any...

Page 12: ...at purpose by JLG Be sure that the ground conditions are able to support the maximum load shown on the decals located on the machine This machine can be operated in temperatures of 0o F to 104o F 20o...

Page 13: ...responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Supplies or tools which extend outside the p...

Page 14: ...ter or leave the plat form Use extreme caution when entering or leaving platform Be sure that the boom is fully lowered It may be neces sary to telescope out to position the platform closer to the gro...

Page 15: ...nd their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Dist...

Page 16: ...the designed working dimensions of the insulating barrier This determination shall be made by a qualified per son in accordance with the employer local or governmental requirements for work practices...

Page 17: ...o any adjacent structure Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale For Reference Only Do not increase the surface area of the platform or...

Page 18: ...ng with operating controls and per sons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s pres ence Disconnect power to overhead...

Page 19: ...cutting operations precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Battery fluid is highly cor...

Page 20: ...srustle 3 8 12 3 4 5 4 Gentlebreeze Leaves andsmallertwigsin constantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Small branchesbegin tomove 5 19 24 8 0 10 7 Freshbreeze Smallertrees...

Page 21: ...ent regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The safest means to operat...

Page 22: ...nts for aerial work platforms The frequency of inspections and mainte nance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increa...

Page 23: ...for3 months or150hours whichever comesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLG Mechanic Service andMaintenance Manual andapplicableJLG inspect...

Page 24: ...y Manual EMI Safety Manual Domestic only and ANSI Manual of Responsibilities Domestic only is enclosed in the weather resistant storage container 5 Walk Around Inspection Refer to Figure 2 4 thru Figu...

Page 25: ...Operate all functions and check all limiting and cut out switches d Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in 3 With the platform in the transport stow...

Page 26: ...utout Switches UPPER BOOM ANGLETOBE1 BELOWHORIZONTAL TO 3 ABOVEHORIZONTAL TO ACTIVATE SWITCH UPPER BOOM ANGLETOBE1 TO 4 BELOWHORIZONTAL TO RESET SWITCH LOWER BOOMANGLE TO BE 1 TO 5 ABOVE HORIZONTALTO...

Page 27: ...inder Inside 3 Telescope Cylinder Inside 4 Main Boom Lift Cylinder 5 Upright 6 Swing Bearing 7 Battery Box 8 Turntable 9 Lower Lift Cylinder 10 Lower Arms 11 Master Cylinder 12 Base Boom 13 Fly Boom 1...

Page 28: ...elescope Cylinder Inside 4 Main Boom Lift Cylinder 5 Upright 6 Battery Box 7 Swing Bearing 8 Turntable 9 Lower Lift Cylinder 10 Lower Arms 11 Master Cylinder 12 Base Boom 13 Fly Boom 14 Jib Cylinder 1...

Page 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3121214 JLG Lift 2 9 Figure 2 4 Daily Walk Around Inspection Sheet 1 of 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 30: ...on 2 Platform Ground Control Consoles Switches and levers return to neutral decals placards secure and legible control markings legible 3 Fly Boom Nose and Platform Support Ensure fly boom nose and pl...

Page 31: ...n Note 14 Tie Rod Ends and Steering Spindles See Inspection Note Tie rod end stubs locked 15 Frame See Inspection Note No evidence of cables dragging under the machine 16 Counterweight See Inspection...

Page 32: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 12 JLG Lift 3121214 NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 33: ...ponding functions Ground Control Station See Figure 3 1 Figure 3 2 and Figure 3 3 NOTE When machine is shut down the Platform Ground Select switch and Emergency Stop must be positioned to OFF NOTE Whe...

Page 34: ...ound Control Station 300A 1 Battery Status 2 NotUsed 3 Telescope 4 MainLift 5 LowerLift 6 Swing 7 PlatformRotate 8 PlatformLevel 9 NotUsed 10 Power Emergency Stop 11 Battery Condition Hourmeter 12 Pla...

Page 35: ...300AJ 1 Battery Status 2 Not Used 3 Telescope 4 Main Lift 5 LowerLift 6 Swing 7 PlatformRotate 8 PlatformLevel 9 JibLift 10 Power Emergency Stop 11 Battery Condition Hourmeter 12 PlatformGround Select...

Page 36: ...300AJP 1 Battery Status 2 JibSwing 3 Telescope 4 Main Lift 5 LowerLift 6 Swing 7 PlatformRotate 8 PlatformLevel 9 JibLift 10 Power Emergency Stop 11 Battery Condition Hourmeter 12 PlatformGround Selec...

Page 37: ...ivate SWING position switch to LEFT or RIGHT 7 Platform Rotate Permits rotation of the platform when positioned to the right or left ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELIN...

Page 38: ...rol Station Selector Supplies power to the platform control console when positioned to the PLATFORM With the switch in GROUND position power is shut off to the platform con trol console and only the c...

Page 39: ...L FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 2 Platform Leveling Override The PLATFORM LEVEL control switch allows the opera tor to adjust the level or the platform by positioning the sw...

Page 40: ...ack 2 PlatformLeveling Override 3 Horn 4 Power Emergency Stop 5 Lights 6 Drive Steer 7 Telescope 8 Jib 9 JibSwing 10 LowerBoomLift 11 PlatformRotate 12 Function Speed 13 MainLift Swing Figure 3 4 Plat...

Page 41: ...ising or lowering of the jib by positioning up down 9 Jib Swing If equipped Provides jib swing right or left 10 Lower Lift Provides for raising and lowering of Upright when posi tioned to UP or DOWN 1...

Page 42: ...teer Swing LowerLift Main Lift JibArticulate DriveandSteer Swing LowerLift Main Lift Telescope JibSwing Driveand Steer No No No No PlatformRotate Driveand Steer No No No No NOTE Boom functions are slo...

Page 43: ...m warning light will illuminate and an alarm will sound and CREEP is automatically activated IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND LOWER TO BELOW HORIZONTAL...

Page 44: ...has been reached and the machine is not moving This could happen when the machine is stuck or when attempting to travel over rough terrain or on steep grades which exceed the rated gradeability of the...

Page 45: ...will go out and the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes power from all con trols and applies the drive brakes TO AVOID SERIOUS INJUR...

Page 46: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 14 JLG Lift 3121214 NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 47: ...ed position The machine has a Ground Control Station which will override the Platform Con trol Station Ground Controls operate Boom Lift and Swing and are to be used in an emergency to lower the platf...

Page 48: ...ct switch when pulled out on for all machine functions The switch should be pushed in off when recharging the batteries or parking the machine overnight Platform Ground Select Switch The Platform Grou...

Page 49: ...ure 4 1 Position Of Least Forward Stability LOWERARMS FULLY ELEVATED MAINBOOM HORIZONTAL MAIN BOOM FULLY EXTENDED MACHINEWILL TIPOVER IN THIS DIRECTION IFOVERLOADEDOR OPERATEDONAN OUT OF LEVELSURFACE...

Page 50: ...ast Backward Stability LOWERARMS FULLY ELEVATED PLATFORM ROTATED 90DEGREES NOTSHOWNROTATED MAIN BOOM FULLY ELEVATED ANDFULLY RETRACTED MACHINEWILL TIPOVER IN THIS DIRECTIONIFOVERLOADEDOR OPERATED ON A...

Page 51: ...IN WHEN MACHINE IS NOT IN USE 4 4 TRAVELING DRIVING IF THE MACHINE IS OPERATED AT A VERY SLOW SPEED OR STALLED WHEN CLIMBING A GRADE OF 20 OR GREATER DRIVE FUNCTION WILL STOP REMOVE FOOT FROM FOOT SW...

Page 52: ...RSE as desired Angle of controller will determine travel speed 4 5 STEERING Depress footswitch to steer machine position thumb switch on Drive Steer controller to RIGHT for steering right or to LEFT f...

Page 53: ...rade and Side Slopes LEVEL GRADE SIDESLOPE 5 MAX NOTE Machine shown in transport position For machines provided with jib models E300AJ and E300AJP the position of the jib doesn t affect the transport...

Page 54: ...2 Depress footswitch to rotate platform to the right PLAT FORM ROTATE control switch is positioned to the RIGHT and held until desired position is reached 4 7 BOOM A RED TILT WARNING LIGHT IS LOCATED...

Page 55: ...with footswitch activated position SWING control switch to RIGHT or LEFT for direction desired WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS PARTITIONS...

Page 56: ...ols Posi tion Platform Ground Select switch to center OFF 5 If necessary cover Platform Controls to protect instruc tion placards warning decals and operating controls from hostile environment 4 10 LI...

Page 57: ...SECTION 4 MACHINE OPERATION 3121214 JLG Lift 4 11 Figure 4 4 Lifting Chart P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 58: ...terrain orlong distance the boomneedstobe chockedandstrapped Extendtheflyboom until platform contacts groundlevel andsecurefly boomendorchockfly boomendifflyboomis retractedandthensecure This prevent...

Page 59: ...SECTION 4 MACHINE OPERATION 3121214 JLG Lift 4 13 Figure 4 6 Decal Installation Sheet 1 of 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 60: ...SECTION 4 MACHINE OPERATION 4 14 JLG Lift 3121214 Figure 4 7 Decal Installation Sheet 2 of 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 61: ...SECTION 4 MACHINE OPERATION 3121214 JLG Lift 4 15 Figure 4 8 Decal Installation Sheet 3 of 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 62: ...5 1 1703797 1703992 1703806 1703799 1703913 1703915 1703917 1703919 2 1703798 1703807 1703807 1703800 1703914 1703916 1703918 1703920 3 1703805 4 1703804 1701518 1701518 1701518 1701518 1701518 17015...

Page 63: ...1700584 1700584 1700584 1700584 1700584 1700584 22 23 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 24 1702300 1702300 1702300 1702300 1702300 1702300 1702300 1702300 25 1701500 1701...

Page 64: ...03813 1703813 1703813 1704334 1704335 1704336 1704337 1704338 38 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1702155 39 40 1705085 1705085 1705085 1705085 1705085 1705085 1705085 1705085 4...

Page 65: ...02901 44 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 Table 4 1 E300A Decal Legend Part 1 of 2 Item ANSI 0259007 9 Australian 0259009 4 CE English 0259314 5 German 0259013 5 Dutch 0...

Page 66: ...gian 0273209 2 1 1703926 1703927 1703923 1703925 1703928 1705254 2 1703932 1703933 1703929 1703931 1703934 1705255 3 1703938 1703939 1703935 1703937 1703940 4 1703950 1703951 1703947 1703949 1703952 1...

Page 67: ...700584 1700584 1700584 1700584 1700584 22 23 1701509 1701509 1701509 1701509 1701509 1701509 24 1702300 1702300 1702300 1702300 1702300 1702300 25 1701500 1701500 1701500 1701500 1701500 1701500 26 17...

Page 68: ...9 37 1704342 1704343 1704339 1704344 1704341 1705256 38 1702155 1702155 1702155 1702155 1702155 1702155 39 40 1705085 1705085 1705085 1705085 1705085 1705085 41 Table 4 2 E300A Decal Legend Part 2 of...

Page 69: ...6 44 1704412 1704412 1704412 1704412 1704412 1704412 Table 4 2 E300A Decal Legend Part 2 of 2 Item Japanese 0259023 4 Korean 0259025 5 ANSI English Spanish 0259027 5 ANSI Chinese English 0259031 5 ANS...

Page 70: ...3798 1705822 1703932 1703933 1703929 1703930 1703931 1703934 3 1703805 1703938 1703939 1703935 1703936 1703937 1703940 4 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 5 1704253 17042...

Page 71: ...4 1700584 1700584 1700584 1700584 1700584 22 1706948 3252799 1706948 1706948 1706948 1706948 1706948 1706948 23 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 24 1702300 1703814 17023...

Page 72: ...813 1705670 1704342 1704343 1704339 1704340 1704344 1704341 38 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1702155 39 1705514 40 1705085 1705085 1705085 1705085 1705085 1705085 1705085 170...

Page 73: ...44 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 45 46 1704885 Table 4 3 E300AJ Decal Legend Item ANSI 0259008 7 CE Aus 0275064 3 Japanese 0259024 5 Korean 0259026 6 Spanish 0259028...

Page 74: ...3798 1705822 1703932 1703933 1703929 1703930 1703931 1703934 3 1703805 1703938 1703939 1703935 1703936 1703937 1703940 4 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 5 1704253 17042...

Page 75: ...0584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 22 1706948 3252799 23 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 24 1702300 1703814 1702300 1702300 1702300 1702300 17...

Page 76: ...13 1705670 1704342 1704343 1704339 1704340 1704344 1704341 38 1702155 1702155 1702155 1702155 1702155 1702155 1702155 1702155 39 1705514 40 1705085 1705085 1705085 1705085 1705085 1705085 1705085 1705...

Page 77: ...44 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 45 46 1704885 Table 4 4 E300AJP Decal Legend Item ANSI 0259506 7 CE Aus 0275065 3 Japanese 0259514 4 Korean 0259515 5 Spanish 025951...

Page 78: ...SECTION 4 MACHINE OPERATION 4 32 JLG Lift 3121214 NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 79: ...ils In USA JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST Outside USA 240 420 2661 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries produc...

Page 80: ...GENCY TOWING PROCEDURES Towing this machine is prohibited However provisions for mov ing the machine have been incorporated The following proce dures are to be used ONLY for emergency movement to a su...

Page 81: ...tall handle into manual descent pump and lower the lower boom by pumping the handle until the boom is completely lowered 2 Turn manual descent knob clockwise to close and lower the upper boom by pumpi...

Page 82: ...SECTION 5 EMERGENCY PROCEDURES 5 4 JLG Lift 3121214 NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 83: ...Publications Available Service and Maintenance Manual ANSI Spec 3120772 Service and Maintenance Manual CE Spec 3120887 Illustrated Parts Manual ANSI Spec 3120773 Illustrated Parts Manual CE Spec 31208...

Page 84: ...osition SideSlope seeFigure4 3 5 Vertical PlatformHeight 30 ft 9 14m HorizontalPlatformReach Up Over 20ft 6 1m MachineWidth 4 ft 1 22m Turning Radius Outside 10 ft 3 05m Turning Radius Inside 5 ft 1 5...

Page 85: ...22m Turning Radius Outside 10 ft 3 05m Turning Radius Inside 5 ft 1 52m DriveSpeed HighDrive AboveHorz 45 50sec 200ft 61m 55 68sec 50 ft 15 2m Gross MachineWeight 15 800 lbs 7167 kg GroundBearing Pres...

Page 86: ...ked in small amounts Mobil EAL224H has a viscos ity of 34 cSt at 40 C and viscosity index of 213 The oper ating temperature range of this oil is 18 C to 83 C Table 6 5 Dimensional Data TurningRadius I...

Page 87: ...the telescope seals are recommended to be changed These are included in JLG kit P N 8457399 Also included in the kit is a decal to be located on the hydraulic tank to iden tify Mobil DTE 11M oil in u...

Page 88: ...maged or missing the machine serial number is stamped on the top right front of the frame Table 6 9 Mobil EAL 224H Specs Type Synthetic Biodegradable ISO Viscosity Grade 32 46 Specific Gravity 922 Pou...

Page 89: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121214 JLG Lift 6 7 Figure 6 1 Operator Maintenance Lubrication Diagram P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 90: ...ths or 150 hrs of operation Table 6 11 Lubrication Specifications KEY SPECIFICATIONS MPG MultipurposeGreasehaving aminimumdripping pointof 350degreesF Excellentwaterresistanceandadhesivequal ities and...

Page 91: ...4 Gal 15 1 L Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation Comments On new machines those recently over hauled or after changing hydraulic oil operate all systems...

Page 92: ...ube MPG Interval Every 2 years or 1200 hours of operation 7 Spindles Bushing Capacity A R Lube Lithium Lubricant Interval Every 2 years or 1200 hours of operation Comments At Spindle Bushing Replaceme...

Page 93: ...er to the battery fill only to level indi cated or 3 8 above separators 2 Remove all vent caps and inspect electrolyte level of each cell Electrolyte level should be to the ring approxi mately one inc...

Page 94: ...accordance with the following proce dure a Open battery compartment and battery charger compartment covers WHEN BATTERY CHARGER IS TO BE USED CHARGING HARNESS MUST BE PLUGGED INTO A GROUNDED RECEPTACL...

Page 95: ...ST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSI BLE SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE W...

Page 96: ...For electric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA...

Page 97: ...PAIR LOG 3121214 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ Table 7 1 Inspection and Repair Log Date Comments P r o p e r t y o f A m e...

Page 98: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 3121214 Table 7 1 Inspection and Repair Log Date Comments P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 99: ...P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 100: ...49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Industries Italia s r l Via Po 22 20010 Pregnana Milan...