Oshkosh Corporation JLG ES1330L, Operation And Safety Manual

Page 1: ...Operation and Safety Manual Original Instructions Keep this manual with the machine at all times AS NZS GB ANSI Models ES1330L ES1530L PVC 2004 31217186 May 26 2020 Rev B...

Page 2: ...ich are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service yo...

Page 3: ...eep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating proce dures essential for the safe and prope...

Page 4: ...S DECAL WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAV...

Page 5: ...ATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT Contact Pro...

Page 6: ...REVISION LOG d 31217186 REVISION LOG Original Issue A January 31 2020 Revised B May 26 2020...

Page 7: ...Responsibility 2 1 Machine Familiarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 Inspectio...

Page 8: ...UAL DESCENT 3 15 3 10 GRADE AND SIDESLOPE 3 16 3 11 PLATFORM EXTENSION 3 17 3 12 PARKING AND STOWING MACHINE 3 18 3 13 PLATFORM RAILS FOLD DOWN PROCEDURE IF EQUIPPED 3 19 Platform with Dual Rail Exten...

Page 9: ...s 6 6 Delta Q 6 7 Green Power 6 7 6 4 LUBRICATION 6 8 Lubrication 6 8 Capacities 6 8 Specifications 6 8 Hydraulic Oil 6 8 Hydraulic Oil Operating Temperature Chart 6 9 6 5 OPERATOR MAINTENANCE 6 10 En...

Page 10: ...TABLE OF CONTENTS iv 31217186 LIST OFTABLES 1 1 Minimum Approach Distances M A D 1 6 1 2 Beaufort Scale For Reference Only 1 7 2 1 High Drive Cutout Height 2 9 2 2 Tilt Activation Setting 2 9...

Page 11: ...ntenance application and operation If there are any questions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WI...

Page 12: ...t operate the machine in hazardous environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load deca...

Page 13: ...with personnel in the platform except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be res...

Page 14: ...anyard Attach only one 1 lanyard per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowe...

Page 15: ...to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulating barriers are installed to prevent contac...

Page 16: ...l hazards at the ground level Do not operate the machine when wind conditions exceed specifi cations shown in Section 6 2 or as shown on the capacity placard on the platform billboard Factors affectin...

Page 17: ...ibleinsmoke 2 4 7 1 6 3 3 Lightbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallb...

Page 18: ...adjacent structure Never attach wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed...

Page 19: ...ion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driving in high speed reduce drive speed before stopping Travel grades in low speed...

Page 20: ...d during machine maintenance are inserted at the appro priate points in this manual and in the Service and Maintenance Man ual It is of utmost importance that maintenance personnel pay strict attentio...

Page 21: ...f different weight or specification Do not modify the MEWP in any way to affect stability Refer to the Service and Maintenance manual for the weights of critical stability items MODIFICATION OR ALTERA...

Page 22: ...SECTION 1 SAFETY PRECAUTIONS 1 12 31217186 NOTES...

Page 23: ...rate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection o...

Page 24: ...pecific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present...

Page 25: ...ethan3months orPurchasedused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManualand applicableJLGinspectionform AnnualMachine Inspection seenotebelow Annually nolaterthan13monthsfromt...

Page 26: ...red 7 Hydraulic Oil Level Check the hydraulic oil level in the pump reservoir add as required refer to Section 6 5 8 Accessories Attachments Refer tothe Accessories section in this manual or the acces...

Page 27: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31217186 2 5 Japan Market Fall Travel Restraint Only All Other Markets 0 0 75 9 5 675 17 21...

Page 28: ...perly Control markings legible 3 Hydraulic Pump Motor Control Valve Installation No unsupported wires or hoses no damaged or broken wires Refer to Inspection Note 4 FrontWheels and Tires Wheel bolts p...

Page 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31217186 2 7 Inspection Diagram 2 3 4 10 7 1 11 9 12 5 OAD01110 6 8...

Page 30: ...ection 3 9 d Verify the Pothole Protection bars are fully lowered when the platform is raised 2 From the Platform Control Console a Ensure the control console is firmly secured in the proper location...

Page 31: ...TE When the tilt indicator warning is activated drive lift up and steer functions are disabled and the platform must be fully low ered stowed to drive NOTE In the Japan market ES1330L is not available...

Page 32: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 10 31217186 NOTES...

Page 33: ...EASED USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE 3 2 DESCRIPTION This machine is a Mobile Elevating Work Platform MEWP used to posi tion personnel along with their necessary tools and materials...

Page 34: ...urer s rated capacity 3 All machine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the...

Page 35: ...CATIONS 1 Ground Control Station 2 Platform Control Station 3 Platform Manual Descent Control T Handle 4 AC Plug for Platform ACReceptacleOutlet Box 5 AC Plug Battery Charger Input 6 SideCompartment D...

Page 36: ...ING OR BREAKING THE POSITIVE NEGATIVE CONNECTIONS TO THE BATTERY DO NOT OPEN OR DISASSEMBLE CHARGER 1 Connect the charger AC input plug to a grounded outlet using a 3 wire heavy duty extension cord 2...

Page 37: ...CONTROL STATION DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT FORM EXCEPT IN AN EMERGENCY 1 Ground Platform OFFKey Selector Switch 2 Platform Lift Lower Switch 3 Ground Emergen...

Page 38: ...ls activate the lift lower switch to up position and hold to raise plat form or down position and hold to lower an elevated platform Release to stop all movement Ground EmergencyStop Switch A red two...

Page 39: ...e the last active DTC is displayed the display will recycle indefi nitely until the DTCs are corrected For DTCs and descriptions refer to Section 6 7 Also located on the MDI are Battery Discharge Indi...

Page 40: ...ional Arrow 4 Steer Control Switch and Direction Decal 5 Joystick Controller 6 Trigger Enable Switch 7 Overload Indicator 8 Tilt Indicator 9 VariableTilt Platform Restricted HeightIndicator 10 Horn Bu...

Page 41: ...Indicator 9 VariableTilt Platform Restricted HeightIndicator 10 Horn Button 11 Battery Discharge Indicator 12 System Fault Indicator 13 Alarm 14 Indoor Outdoor Operation Indicator 15 Indoor Outdoor Op...

Page 42: ...hine functions in the event of an emergency NOTICE ALWAYS POSITION EMERGENCY STOP SWITCH TO OFF POSITION PUSHED IN WHEN MACHINE IS NOT IN USE Lift Drive Selector Switch NOTE When selecting between the...

Page 43: ...ower is removed from the platform controls when the footswitch is released Steer Switch The steer switch is a thumb operated switch located at the top of the joystick controller handle Depressing the...

Page 44: ...k to center will stop machine movement NOTE To ensure proper operation of the desired platform function move the joystick in the direction of the black or white arrow that matches the color of the arr...

Page 45: ...e chassis is at or beyond the tilt cutout settings IF THE TILT INDICATOR WARNING LIGHT ALARM IS ACTI VATED WHEN PLATFORM IS RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH FIRM SURFACE WITHIN THE LIMITS O...

Page 46: ...lified JLG mechanic Indoor Outdoor Operation Indicator The Indoor green indicator and the Outdoor yellow indicator displays the mode in which the machine is currently set to operate NOTE In the Japan...

Page 47: ...he left rear of the machine just below the platform ladder Look for the instruction decal located beside the T handle 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF THE PA...

Page 48: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 16 31217186 3 10 GRADE AND SIDESLOPE 7 0...

Page 49: ...DO NOT LOWER PLATFORM UNLESS THE PLATFORM EXTENSION IS RETRACTED To extend the deck 1 Press foot down on locking mechanism lever 1 until it clears the rear platform extension lock 3 2 While holding th...

Page 50: ...horized use NOTE For added protection the platform control station can be secured to its mounting plate Additionally the side compartment doors can be secured by placing a padlock through the holes pr...

Page 51: ...the platform floor 3 Fold down inner extension rails to the platform floor Remove rail pin at top rear rail and fold in against the right side top rail 4 Fold down outer platform rails towards the pl...

Page 52: ...the stowed position First adjust the width of the lifting tines to fit the machine forklift pockets 1 2 Then slide the lifting tines into the forklift pockets and carefully lift machine The machine c...

Page 53: ...217186 3 21 Tie Down When transporting the machine fully lower the platform stowed posi tion and secure the machine to the truck or trailer deck There are two tie down lift up lugs at the front of the...

Page 54: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 22 31217186 0...

Page 55: ...ehicle 2 Pull out the emergency stop switch and position the key switch to ground mode 3 Press and hold the yellow button for one second to release the brakes The alarm will sound then the pump motor...

Page 56: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 24 31217186 NOTES...

Page 57: ...ed under the elevated side of the chassis with a crane or other suit able lifting equipment used to lift the platform while the chassis is low ered by the forklift or other equipment Platform Caught O...

Page 58: ...st below the platform ladder Look for the instruction decal located beside the T handle The lowering procedure is as follows 1 Locate the manual descent control red T handle KEEP HANDS AND ARMS OUT OF...

Page 59: ...2 20 AUSTRALIA 61 2 65 811111 E mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warra...

Page 60: ...SECTION 4 EMERGENCY PROCEDURES 4 4 31217186 NOTES...

Page 61: ...NSI USAOnly ANSI CSA Korea CE Japan China AUS MagneticGateLatch Footswitch Anti VandalismPackage JLG MobileControl ACCESSORY COMPATIBLEWITH Note 1 INCOMPATIBLE WITH MagneticGateLatch All None Footswit...

Page 62: ...ircuit It must be depressed in sequence with the plat form control joystick trigger switch to enable operation of machine functions when using the platform controls Power is removed from the platform...

Page 63: ...ts of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine Locks are not provided with this kit 0 1 Lock Position CoversClosed 2 Covers Open Pl...

Page 64: ...ith the JLG Mobile Control applica tion This pairs the Mobile Control module on the machine with the mobile device to allow remote operation NOTE The Bluetooth word mark and logos are registered trade...

Page 65: ...E USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM OR WITHOUT CLEAR LINE OF SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER Document Resourc...

Page 66: ...SECTION 5 ACCESSORIES 5 6 31217186 NOTES...

Page 67: ...tion to assist the machine operator to perform daily maintenance tasks only It does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance...

Page 68: ...ard PauseHeight CE GB Only 41in 1 04m 51in 1 3m HighDriveSpeed Rabbit Turtle 2 5mph 4kph 1 25mph 2kph Elevated DrivePlatform Height 37 4in 0 95m Elevated DriveSpeed Rabbit Turtle 0 5mph 0 8kph 0 25mph...

Page 69: ...formFloortoTopofRail 43 8in 111 3cm Overall MachineWidth 29 9in 76cm OverallMachineLength 57 5in 146 1cm Extension Deck Length 21 7in 55 1cm Wheelbase 42 3in 107 4cm DESCRIPTION ES1530L Japan MaximumW...

Page 70: ...18 5ft 5 64m PlatformHeight GroundtoPlatformFloor Stowed Elevated SafetyPropEngaged 31 1in 79cm 14 9ft 4 5m 76 2in 193 5cm RailHeight PlatformFloortoTopofRail FixedRails DualRails 43 8in 111 3cm 44in...

Page 71: ...ires Batteries DESCRIPTION ES1330L ES1530L Size 10inx3in 255mmx76mm Wheel BoltTorque M10x 1 5 Bolt 43ft lb 58Nm DESCRIPTION Lead Acid AGM Voltage 24VSystem Series 12Vperbattery Amp Hour Rating 20hr 13...

Page 72: ...Voltage Max DCOutputCurrent Max InterlockCurrent Protection Output ReversePolarity OutputShortCircuit ACOverload DCOverload Delta Q 85 270V AC 100VAC 240V AC RMS 50 60Hz 7 5A IP66NEMA4 40 F 40 C to 14...

Page 73: ...D on Fault Indicator Red LED on External Error Condition Caution Amber LED flashing Green Power Battery Charging 7 segment display charging percent of capac ity charging voltage charging current Charg...

Page 74: ...60 F 182 C 514 F 268 C VISCOSITY SPECIFICATIONS at40 C 55cSt 33 1cSt at100 C 9 3cSt 6 36cSt at100 F 80SUS at210 F 43SUS cpat 18 C 2700 Viscosity Index 168 147 OperatingTemperature 20 F 29 C to200 F 93...

Page 75: ...0RELO QYLURV Q 0RELO FHO 0RELO FHO 127 0 1 23 5 7 21 86 1 121 33529 5 8 8 6 25 23 5 7 21 2876 2 7 7 03 5 785 281 5 6 287 1 1 7 5 8 8 23 5 7 21 57 0 5 68 7 1 35 0 785 5 25 0 72 20321 176 2 7 5 8 6 67 0...

Page 76: ...the right side of the machine on the side of the armstack To engage the safety prop 1 From the Ground Control Station raise the platform enough to allow the safety prop to be engaged 2 Rotate the prop...

Page 77: ...level of oil in the reservoir is below the minimum level 3 more oil is needed Wipe all dirt and debris from the filler cap 4 and surrounding area 4 Remove filler cap and add proper grade of oil Fill u...

Page 78: ...IN A WELL VENTILATED AREA ADD ONLY DISTILLED WATER TO BATTERIES WHEN ADDING DISTILLED WATER TO THE BATTERIES A NON METALLIC CONTAINER AND OR FUNNEL MUST BE USED Check the electrolyte level of the batt...

Page 79: ...the same size and brand as originally installed on the machine or offered by JLG as an approved replacement Please refer to the JLG Parts Manual for the part number of the approved tires for a partic...

Page 80: ...e proper torque to prevent wheels from coming loose Use a torque wrench to tighten 1 Install wheel 1 onto hub 2 2 Start mounting bolts 3 by hand to prevent cross threading DO NOT use a lubricant on th...

Page 81: ...SECTION 6 OPERATION SPECIFICATIONS AND MAINTENANCE 31217186 6 15 6 6 DECAL INSTALLATION 0...

Page 82: ...SECTION 6 OPERATION SPECIFICATIONS AND MAINTENANCE 6 16 31217186 0 1 ANSI 2 China Korea Dual Rails 3 Japan AUS 4 CE 5 China Korea Fixed Rails 6 CSA...

Page 83: ...SECTION 6 OPERATION SPECIFICATIONS AND MAINTENANCE 31217186 6 17 0 1 ANSI CE Japan AUS 2 China 3 Korea CSA...

Page 84: ...4016 1704016 6 1704277 1704277 1704277 1704277 1001213582 1704277 1704277 7 1704412 1704412 1704412 1704412 1704412 1704412 1704412 8 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359...

Page 85: ...001249939 ES1330L 1001246682 ES1530L 1001249939 ES1330L 1001246682 ES1530L 27 1001246681 ES1330L 1001246682 ES1530L 1001246681 ES1330L 1001246682 ES1530L 1001246681 ES1330L 1001246682 ES1530L 10012466...

Page 86: ...flash on the platform indicator panel when a fault occurs The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic...

Page 87: ...by the Indoor Out door selection and further lift up motion is notpossible 007 DRIVING AT CUTBACK POTHOLE STILL ENGAGED None None DriveState CREEP Whilestowed drivespeed isreduced dueto lower ground c...

Page 88: ...ntrol Box was closed for more than five seconds while the Joystick accelerator was in the neutral position cen tered Release switch or repair the switch wiring to clear the difficulty 222 FUNCTIONPROB...

Page 89: ...TED None 2_3 In GroundMode then LiftUpState PREVENTED LiftDownState PREVENTED Lift Switch Up or Down in the Ground Control Box was closed during power up Release or repair theswitch to clear themessag...

Page 90: ...the obsta cle blocking the pot hole protection mechanism repair the mechanical problem re adjust the pot hole limit switches or repair the wiring to cor rect theproblem Alternately there may be diffi...

Page 91: ...D Battery Voltage VBAT momentarily dropped below 14 5V when using flooded lead acid batteries or 16 0VwhenusingAGMbatteries With alow battery charge this can occur during heavy current demand due to D...

Page 92: ...t Set BDI Percentage charge at 0 when the pump was activated Effect ShutdownPump PossibleCause Battery isfully discharged BDIparameters are mis tuned 4476 BATTERYVOLTAGETOOHIGH UNPLUG CHARGER None 4_4...

Page 93: ...e level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipmen...

Page 94: ...SECTION 6 OPERATION SPECIFICATIONS AND MAINTENANCE 6 28 31217186 NOTES...

Page 95: ...SECTION 7 INSPECTION AND REPAIR LOG 31217186 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerialNumber_______________________________________ DATE COMMENTS...

Page 96: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 31217186 DATE COMMENTS...

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Page 98: ...CorporateOffice JLGIndustries Inc 1JLGDrive McConnellsburg PA17233 9533USA 717 485 5161 Corporate 877 554 5438 CustomerSupport 717 485 6417 Visit our website for JLG Worldwide Locations www jlg com...