Oshkosh JLG 1850SJ, Operation And Safety Manual

Page 1: ...nd Safety Manual ANSI Original Instructions Keep this manual with the machine at all times AS NZS Model 1850SJ PVC 2001 31215066 October 17 2019 Rev A T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 3: ...California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a well ventilated area and wear gloves or wash your hands frequently when servicing For more information go to www P65Warnings ca gov T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 4: ...ll times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information...

Page 5: ...ATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY This is the Safety Alert Symbol It is used to alert you to the potential personal injury ha...

Page 6: ...ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead Plaza Hagerstown MD 21742 USA or Your Local JLG Office See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 3713 E m...

Page 7: ...FOREWORD d 31215066 REVISION LOG Original Issue A October 17 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 8: ... Pre Start Inspection 2 7 Function Check 2 14 SkyGuard Function Test 2 16 Boom Control System Check Procedure 2 17 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1 3 2 CONTROLS AND INDICATORS 3 1 Ground Control Console 3 6 Ground Control Indicator Panel 3 11 Ground Control Console Display Gauge Machines using Diesel Exhaust Fluid DEF 3 14 Platform Console 3 18 Platform Control Indicator P...

Page 9: ...4 23 Raising and Lowering the Boom 4 23 Telescoping the Boom 4 23 Telescoping the Jib 4 23 Stowing Swinging the Jib 4 24 4 11 FUNCTION SPEED CONTROL 4 24 4 12 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY 4 24 4 13 SKYGUARD OPERATION 4 24 SkyGuard 4 25 SkyGuard SkyLine 4 25 SkyGuard SkyEye 4 25 SkyGuard Function Table 4 26 4 13 EMERGENCY TOWING 4 27 4 14 SHUT DOWN AND PARK 4 28 4 15 LIFTING AND TIE ...

Page 10: ...Y PROCEDURES 6 1 GENERAL 6 1 6 2 INCIDENT NOTIFICATION 6 1 6 3 EMERGENCY OPERATION 6 1 Operator Unable to Control Machine 6 1 Platform or Boom Caught Overhead or Boom Movement Prevented by Boom Control System 6 2 6 4 EMERGENCY TOWING PROCEDURES 6 2 6 5 MACHINE SAFETY SYSTEM OVERRIDE MSSO CE ONLY 6 3 SECTION 7 ACCESSORIES 7 1 FALL ARREST PLATFORM 7 3 Safety Precautions 7 3 7 2 PIPE RACKS 7 3 Capaci...

Page 11: ...5 SECTION 8 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 8 1 INTRODUCTION 8 1 8 2 OPERATING SPECIFICATIONS AND PERFORMANCE DATA 8 1 Operating Specifications 8 1 Dimensional Data 8 2 Capacities 8 3 Tires 8 3 Engine Data 8 4 Major Component Weights 8 4 Hydraulic Oil 8 5 8 3 MAINTENANCE AND LUBRICATION 8 13 8 4 TIRES WHEELS 8 22 Tire Damage 8 22 Tire Replacement 8 22 Wheel Replacement 8 22 Wheel Insta...

Page 12: ... 2 8 1 Operating Specifications 8 1 8 2 Dimensional Data 8 2 8 3 Capacities 8 3 8 4 Tire Specifications 8 3 8 5 Engine Data Deutz TD 3 6L 8 4 8 6 Critical Stability Weights 8 4 8 7 Hydraulic Oil 8 5 8 8 Mobilfluid 424 Specs 8 5 8 9 Mobil DTE 10 Excel 32 Specs 8 6 8 10 Quintolubric 888 46 8 6 8 11 UCon Hydrolube HP 5046 8 7 8 12 Mobil EAL H 46 Specs 8 7 8 13 Exxon Univis HVI 26 Specs 8 8 8 14 Lubri...

Page 13: ...Traveling on a Grade 4 21 4 7 Drive Disconnect Hub 4 27 4 8 Lifting and Tie Down Chart 4 30 4 9 Decal Location Sheet 1 of 9 4 31 4 10 Decal Location Sheet 2 of 9 4 32 4 11 Decal Location Sheet 3 of 9 4 33 4 12 Decal Location Sheet 4 of 9 4 34 4 13 Decal Location Sheet 5 of 9 4 35 4 14 Decal Location Sheet 6 of 9 4 36 4 15 Decal Location Sheet 7 of 9 4 37 4 16 Decal Location Sheet 8 of 9 4 38 4 17 ...

Page 14: ...ng Screen Sheet 1 of 2 5 31 5 28 SCR Cleaning Screen Sheet 2 of 2 5 32 7 1 Bolt On External Fall Arrest Cable Tension 7 15 7 2 Bolt On External Fall Arrest System 7 17 8 1 Engine Operating Temperature Specifications 8 9 8 2 Hydraulic Oil Operation Chart Sheet 1 of 2 8 10 8 3 Hydraulic Oil Operation Chart Sheet 2 of 2 8 11 8 4 Maintenance and Lubrication Diagram 8 12 T o o r d e r g o t o D i s c o...

Page 15: ...ion of the machine has been completed under the supervision of an experienced and quali fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning safety training inspection maintenance application and operation If there are any ques tions with regard to safety training inspection maintenance application and operation please contact JLG Indust...

Page 16: ...ey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine WorkplaceInspection Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine Do not operate or raise the platform from a position on trucks trailers railway cars floating vessels scaffolds or other equip ment ...

Page 17: ...ery substances from footwear and plat form floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way radios etc that will distract your attention from safely operating the machine Do not use the machine for any purpose other than position ing personnel their tools and equipment Before operation the us...

Page 18: ... Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Hydraulic cylinders are subject to thermal expansion and con traction This may result in changes to the platform position while the machine...

Page 19: ...ne foot or two feet and one hand at all times during entry and exit Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platform floor ElectrocutionHazards This machine is not insulated and does not provide...

Page 20: ...eir equip ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distances M A D Voltage Range Phase to Phase MINIMUM APPROACH DISTANCE in Feet Meters 0to50KV 10 3 Over50KVto200KV 15 5 Over200KVto350KV 20 6 Over350KVto500KV 25 8 Over500KVto750KV 35 11 Over750KVto1000KV 45 ...

Page 21: ...NEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel Do not travel on unsupported surfaces The user must be familiar with the operating surface before driving Do not exc...

Page 22: ...nes forklift trucks or other appropriate equipment to stabilize machine Do not operate the machine when wind conditions exceed specifications shown in section 8 2 of this manual or as shown on the capacity placard on the platform billboard Factors affecting wind speed are platform elevation surrounding structures local weather events and approaching storms Wind speed can be significantly greater a...

Page 23: ...tbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranchesinmotion Flagswavingnearhorizontal Umbrellause becomesdifficult 7 32 38 13 9 17 1 NearGale ModerateGale Wholetreesinmotio...

Page 24: ...it travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Be aware of stopping distances in all drive speeds When driv ing in high speed reduce drive speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to ...

Page 25: ... inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property A maintenance program must be established by a qualified person and must be followed to ensure that the machine is safe MaintenanceHaza...

Page 26: ...as batteries or solid tires with items of different weight or specification Do not modify the MEWP in any way to affect stability Refer to the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT TEN PERMISSION FROM THE MANUFACTURER Battery Hazards Always disconnect batteries when servicing electrical com...

Page 27: ...e machine to recognize a malfunction or potential malfunc tion 7 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection of the appropriate MEWP and available options for the work to be performed considering specific job require ments...

Page 28: ...owing the manu facturer s operator s manual Prior to users authorization of an operator to use a specific model of MEWP the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirementtoensure the required manual s are present on the MEWP 2 Purpose and function of the machine controls and indicators at the platform and ground con...

Page 29: ...dused Owner Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManual andapplicableJLGinspectionform AnnualMachineInspection SeeNote Annually nolaterthan13monthsfromthedateofprior inspection Owner Dealer orUser FactoryTrained ServiceTechnician Recommended ServiceandMaintenanceManual andapplicableJLGinspectionform PreventativeMaintenance AtintervalsasspecifiedintheServiceandMaintenance Manual ...

Page 30: ...4 5 6 7 8 9 10 11 Figure 2 1 Basic Nomenclature Sheet 1 of 3 1 PlatformControlConsole 2 Jib 3 MainBoom 4 Powertrack 5 Turntable 6 GroundControlConsole 7 Chassis 8 PlatformLevelCylinder 9 PlatformRotator 10 Platform 11 SkyGuard T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 31: ...ION AND INSPECTION 31215066 2 5 Figure 2 2 Basic Nomenclature Sheet 2 of 3 13 BoomSection1 14 BoomSection2 15 BoomSection3 16 BoomSection4 17 BoomSection5 18 JibRotator 19 JibLiftCylinder T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 32: ...PREPARATION AND INSPECTION 2 6 31215066 Figure 2 3 Basic Nomenclature Sheet 3 of 3 20 TireandWheel 21 Axle 22 Frame 23 DriveHub 24 SwingBearing 25 AxleExtendCylinder 26 DriveMotor T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 33: ...in the weather resistant storage container 5 Walk Around Inspection Perform as instructed 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the proper fuel as necessary 8 Engine Oil Supply Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure 9 Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required 10 A...

Page 34: ...unloading mate rials 14 Lanyard Attach Points During operation occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point Attach only one 1 lanyard per lanyard anchorage point IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDI ATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL...

Page 35: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215066 2 9 Walk Around Inspection 7 5 4 3 1 2 5 5 6 O AC 02700 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 36: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 10 31215066 12 15 14 19 12 18 17 16 10 10 10 10 11 11 11 11 O AC 02690 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 37: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31215066 2 11 10 9 11 13 5 8 8 5 9 10 11 11 11 9 9 10 10 O AC 02710 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 38: ...cked Gate latch and hinges in working condition 2 SkyGuard See Inspection Note 3 Platform Control Console Switches and levers return to neutral when activated and released decals placards secure and legible control markings legible 4 Platform Rotator See Inspection Note 5 All Hydraulic Cylinders No visible damage pivot pins and hydraulic hoses undamaged not leaking 6 Jib Rotator and Jib Lock Cylin...

Page 39: ... Inspection Note 17 Ground Control Console Switches and levers return to neutral when activated and released decals placards secure and legible control markings legible 18 Diesel Exhaust Fluid DEF Tank If Equipped Proper Fluid Level See Inspection Note 19 Auxiliary Hydraulic Pump See Inspection Note T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 40: ...in e Raise main boom approximately horizontal then extend and retract boom sections All boom sections should extend retract together at the same rate of speed Any difference would indicate delayed move ment and loose wire ropes IF DELAYED MOVEMENT IS DETECTED IN WIRE ROPE OPERATION LOWER PLATFORM TO STOWED POSITION SHUT DOWN MACHINE AND HAVE WIRE ROPES INSPECTED SERVICED BY A QUALIFIED JLG MECHANI...

Page 41: ...r functions are disabled with the axles retracted 5 With the jib in line with the boom and locked make sure the jib will not unlock unless a The machine is in transport position booms retracted main boom below elevation 5 degrees b Jib boom retracted axles retracted c The boom capacity select switch is in 500 mode 6 With the jib in the stowed position make sure the jib will not swing unless a The ...

Page 42: ... activated verify the following conditions a Telescope out function stops and telescope in function operates for a short duration b The horn sounds c If equipped with a SkyGuard beacon the beacon illumi nates NOTE If SkyGuard is enabled with the Soft Touch system functions will cut out instead of reversing 4 Disengage the SkyGuard sensor release controls then recy cle the footswitch Ensure normal ...

Page 43: ... Boom must stop on colored stripe matching the capacity indicator If the boom does not stop on the correct stripe the system must be repaired by JLG authorized Service Per sonnel before the machine can be used 6 Push and hold the gray Boom Control System Test Button on the ground control console The lighting of the green Boom Control System Calibrated indicator indicates the system is functioning ...

Page 44: ...s of operational situations that could arise The meaning of those symbols are explained below Indicates a potentially hazardous situation which if not corrected could result in serious injury or death This indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information ...

Page 45: ...l 2 JibTelescope 3 PlatformRotate 4 PlatformLevelingOverride 5 JibLift 6 EngineStart AuxiliaryPowerSwitch 7 Power EmergencyStop 8 Hourmeter 9 NotUsed 10 Platform GroundSelect 11 MainLift 12 NotUsed 13 Swing 14 Telescope 15 BoomControlSystemTest 16 NotUsed 17 AirShutoffValve ASOV IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 46: ...atorPanel 2 JibTelescope 3 PlatformRotate 4 PlatformLevelingOverride 5 JibLift 6 EngineStart AuxiliaryPowerSwitch 7 Power EmergencyStop 8 NotUsed 9 DisplayGauge 10 Platform GroundSelect 11 MainLift 12 NotUsed 13 Swing 14 Telescope 15 BoomControlSystemTest 16 SelectiveCatalystReduction SCR 17 AirShutoffValve ASOV IfEquipped T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 47: ...erride MSSO CE Only 1 IndicatorPanel 2 JibTelescope 3 PlatformRotate 4 PlatformLevelingOverride 5 JibLift 6 EngineStart AuxiliaryPowerSwitch 7 Power EmergencyStop 8 Hourmeter 9 NotUsed 10 Platform GroundSelect 11 MainLift 12 MachineSafetySystemOverride MSSO 13 Swing 14 Telescope 15 BoomControlSystemTest T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 48: ...Reduction SCR CE Only 1 IndicatorPanel 2 JibTelescope 3 PlatformRotate 4 PlatformLevelingOverride 5 JibLift 6 EngineStart AuxiliaryPowerSwitch 7 Power EmergencyStop 8 NotUsed 9 DisplayGauge 10 Platform GroundSelect 11 MainLift 12 MachineSafetySystemOverride MSSO 13 Swing 14 Telescope 15 BoomControlSystemTest 16 SelectiveCatalystReduction SCR T o o r d e r g o t o D i s c o u n t E q u i p m e n t ...

Page 49: ...conditions or functions operating during machine operation 2 Jib Telescope Provides extension and retraction of the jib 3 Platform Rotate Provides rotation of the platform ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 4 Platform Leveling Over...

Page 50: ...P SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT DRAINING THE BATTERIES 7 Power Emergency Stop Switch A two position red mushroom shaped switch supplies power to Platform Ground Select switch when pulled out on When pushed in off power is shut off to the Platform Ground Select switch 8 Hourmeter Registers the amount of time the machine has been in use with engine running In the event of ...

Page 51: ...o platform and only ground controls are opera ble 11 Main Lift Provides raising and lowering of the main boom 12 Machine Safety System Override MSSO CE Only Provides emergency override of function controls that are locked out as in the event of Load Sense System activation 13 Swing Provides 360 degrees continuous turntable rotation 14 Main Telescope Provides extension and retraction of the main bo...

Page 52: ...uction SCR Button The Selective Catalyst Reduction SCR push button is used to initiate the Standstill Clean ing mode 17 Air Shutoff Valve ASOV If Equipped The red LED ASOV light indicates when the valve has been actuated T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 53: ...temDistress 5 DriveSteerDisable 6 CapacityZoneIndicator 7 BoomControlSystemCalibrated 8 Generator 9 GlowPlugs 10 FuelLevelIndicator 11 JibLockPin 12 PlatformOverload 13 WireRopeService 14 AxlesSet 15 EngineError 16 EmissionsTemperature Figure 3 5 Ground Control Indicator Panel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 54: ...e platform to the ground If the indicator remains lit a boom control system fault or failure has been detected If a failure is discovered the system must be repaired by a JLG factory trained techni cian before the machine can be used 4 System Distress Indicator The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the syste...

Page 55: ...rator Indicator Indicates the generator is in operation 9 Glow Plug Indicator Indicates the glow plugs are on The glow plugs are automatically turned on with the ignition circuit and remain on for approxi mately seven seconds Start the engine only after the light goes out 10 Fuel Level Indicator Indicates the level of the fuel in the fuel tank 11 Jib Lock Pin When illuminated indicates the jib loc...

Page 56: ...acting and be solid when fully extended The indicator icon will go out when the axles are fully retracted 15 Engine Error Indicator Indicates a fault with the engine and service is required 16 Emissions Temperature Warning Indicator Icon illuminates when the engine emissions control sensor reaches a high temperature T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 57: ...the JLG Control System and the engine control system During machine start up with no active DTCs in the control system the splash screen will show for 3 seconds and then switch to main screen If there is an active DTC while powering up the machine the splash screen will show for 3 seconds and then launch the Diagnostics Screen The indicator lamp will light when there is an active DTC in the Fault ...

Page 58: ...gnostics Screen will show SPN Suspect Parameter Number FMI Failure Mode Identifier and Occurrence count information Engine SPN text is not scrollable If there is more than one engine trouble code the operator must exit from the Engine DTC Screen to see other SPN and FMI information DIAGNOSTIC CODES Figure 3 7 Diagnostic Screen Figure 3 8 Engine Diagnostic Screen T o o r d e r g o t o D i s c o u n...

Page 59: ...D INDICATORS 3 16 31215066 h Figure 3 9 Ground Control Console Display Gauge INDICATORLAMP ENGINEHOURS FUELLEVEL NAVIGATEFORWARDARROW NAVIGATIONBUTTONS NAVIGATEBACKARROW T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 60: ...eExtend Retract 5 Horn 6 IndicatorPanel 7 BoomControlSelect 8 Power EmergencyStop 9 Start AuxiliaryPower 10 CapacitySelect 11 DriveOrientationOverride 12 Drive Steer 13 MainTelescope 14 Lights 15 JibLift 16 SoftTouch SkyGuardOverride 17 JibStow 18 JibTelescope 19 SoftTouch SkyGuardIndicator 20 PlatformRotate 21 LockPinIndicator 22 FunctionSpeedControl 23 MainLift Swing Figure 3 10 Platform Control...

Page 61: ...s steer in the same direction which allows the chassis to move sideways as it goes forward This can be used for positioning the machine in aisle ways or close to buildings The back switch position is for coordi nated steering In this mode the front and rear axles steer in the opposite directions to produce the tightest turning cir cle for maneuvering in confined areas ONLY USE THE PLATFORM LEVELIN...

Page 62: ... lift up the boom may also telescope out While operating lift down the boom may also telescope in While operating swing or drive the boom may lift up or lift down While operating telescope in the boom may lift down when at high boom angles and the creep light is flashing Manual Mode When the boom control is positioned to Man ual lift and telescope movements are con trolled separately by the operat...

Page 63: ...perator to select between an operating envelope with a 500 lb 227 kg for ANSI markets and 230 kg for CE and Australia markets capacity restriction or a 1000 lb 454 kg for ANSI markets and 450 kg for CE and Australia markets capacity restriction 11 Drive Orientation Override When the boom is swung over the rear tires or further in either direction the Drive Orien tation indicator will illuminate wh...

Page 64: ...uipped with SkyGuard The SkyGuard override switch enables functions cut out by the Skyguard sys tem to be operated again allowing the operator to resume use of machine functions For machines equipped with both SkyGuard and Soft Touch The switch operates like the SkyGuard override switch as described above The switch also enables the functions cut out by the Soft Touch system to operate again at cr...

Page 65: ...rols are cut out until the override button is pushed For Soft Touch controls are then active in the Creep Mode or for SkyGuard controls will work normally 20 Platform Rotate Allows the operator to rotate the platform to the left or right 21 Lock Pin Indicator When illuminated indicates the jib is centered and the jib lock pin is engaged When blinking indicates the jib is in the process of being st...

Page 66: ...stick is spring loaded and will automatically return to neutral off position when released 23 Main Lift Swing Controller Provides main lift and swing Push forward to lift up pull backward to boom down Move right to swing right move left to swing left Moving the joystick activates switches to provide the functions selected T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 67: ...r 6 TiltAlarmWarning 7 Generator 8 Creep 9 FootswitchEnable 10 GlowPlugs 11 FuelLevelIndicator 12 JibLockPin 13 EmissionsFailure 14 LevelSystem 15 PlatformOverload 16 WireRopeService 17 AxlesSet 18 EngineError 19 DieselParticulateFilterIndicator 20 EmissionsTemperature Figure 3 11 Platform Control Indicator Panel T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 68: ...he light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval 4 Drive Orientation Indicator When the boom is swung beyond the rear drive tires or further in either direction the Drive Orientation indicator will illu...

Page 69: ... is elevated above horizontal 7 AC Generator Indicator Indicates the generator is in operation 8 Creep Speed Indicator When the Function Speed Control is turned to the creep position the indicator acts as a reminder that all functions are set to the slow est speed 9 Footswitch Enable Indicator To operate any function the footswitch must be depressed and the function selected within seven seconds T...

Page 70: ...in the electronic leveling system The fault indicator will flash and an alarm will sound All functions will default to creep if the boom is extended past transport mode or elevated more than 8 degrees above horizontal 15 Platform Overload Indicator Indicates the platform has been overloaded 16 Wire Rope Service When illuminated the light indicates the wire ropes are loose or broken and must be rep...

Page 71: ...d service is required 19 Diesel Particulate Filter DPF Indicator Icon will illuminate when standstill exhaust system cleaning is required 20 Emissions Temperature Indicator Icon illuminates when the engine emissions con trol sensor reaches a high temperature T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 72: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 73: ...ll override the Platform Control Station Ground Controls operate all functions except drive and steer Except for performing inspections and the Function Check the ground controls are used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so 4 2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS Capacities Raising boom above horizontal with or witho...

Page 74: ... boom extension no matter where you stop in the arc This means that when lifting down telescope in will function automatically or when lifting up telescope out will function automatically When the Boom Control Switch is in the manual mode lift and telescope functions are independent functions controlled by the operator Envelope Tracking When the platform approaches the edges of the operating enve ...

Page 75: ...tant elevated boom angle when swinging the turntable If the boom angle is at 30 degrees and swing only is activated the control system shall add lift to maintain the relative boom angle at 30 degrees Swing Speed Proportioning The Boom Control System sensors sense the distance the plat form is extended from the turntable allowing higher swing speeds with the boom retracted and gradually slower swin...

Page 76: ... selected and both capacity lights will flash and an alarm sound if the platform is out of the selected capacity range NOTE Operation in the 1000 lb 454 kg for ANSI markets and 450 kg for CE and Australia markets envelope requires the jib to be fully retracted Stability Machine stability is based on two 2 conditions which are called FORWARD and BACKWARD stability The machine s position of least FO...

Page 77: ...of Least Forward Stability MAINBOOM AT0DEGREES JIBHORIZONTAL FULLYEXTENDED MACHINEWILLTIPOVERINTHISDIRECTIONIF OVERLOADEDOROPERATEDBEYONDTHELIMITS OFTHEMAXIMUMOPERATINGSLOPE MAINBOOM EXTENDED810 20 57M T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 78: ...y MAIN BOOM FULLY RETRACTED ELEVATED 77 DEGREES MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPER ATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE JIB FULLY RETRACTED 75 DEGREE ANGLE PLATFORM ROTATED 90 DEGREES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 79: ...should always be per formed from the Ground Control con sole Starting Procedure IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME SHOULD ENGINE FAIL TO START AGAIN ALLOW STARTER TO COOL OFF FOR 2 3 MIN UTES IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE MANUAL NOTE After turning on ignition operator must wait until glow plug indicator light goes out before cra...

Page 80: ...ootswitch must be in released up position before starter will operate If starter operates with footswitch in the depressed posi tion DO NOT OPERATE MACHINE Shutdown Procedure IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE 1 Remove all load and allow engine to operate at low speed for 3 5 minutes this allows further reduction ...

Page 81: ...located under hood to the left of the ground control panel look for test decal 3 At the ground control panel select any function and activate until valve actuates at test RPM of 1500 Once valve actuates engine will stop 4 Turn ignition to OFF 5 Visually inspect valve to ensure it appears in good condition 6 Reset valve by rotating valve handle to the Open position NOTE The handle cannot be turned ...

Page 82: ... machine setup Setup options are as follows Engine One Restart When the engine shuts down the operator will be permitted to cycle power and restart the engine once with approximately 2 minutes of run time After the 2 minute run time is complete or if the engine is shut down by the operator prior to the completion of the 2 minute run time it cannot be restarted until fuel is added to the tank Engin...

Page 83: ...dow for example if the system detects crystallization in the DEF solution Mainte nance Standstill Cleaning is cleaning requested by the engine on the regular maintenance interval NOTE The system will reset the maintenance interval back to 0 hours after Standstill or Maintenance Standstill cleaning events are performed StandstillCleaning The following conditions must be met to perform Standstill Cl...

Page 84: ... process will begin and last for approxi mately 30 to 60 minutes The following screen will show that the process has begun and includes a status bar that indi cates the progress of the cleaning process T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 85: ...y one of two methods by using the Analyzer or SCR button on the Ground Console All the same conditions as outlined under Standstill Cleaning must be met Cancelling Maintenance Standstill Maintenance Standstill Cleaning will be stopped immediately if The Platform Ground Select switch is switched from Ground to Platform mode Any function switch is enabled to perform a boom func tion The Engine is po...

Page 86: ...le causes of an Unsuccessful Clean ing Event are Engine is not warmed up DEF tank is frozen Machine functions operated during cleaning event in progress Other engine faults are active The Indicator Gauge will display the Regen Failed screen as shown If the cleaning event has failed it must be repeated T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 87: ...and1000hours clean ingcyclecanbeinitiatedwithJLG analyzer 500 1000 1 Standstill Required 1000 1100 0 5Hz None Enginecoolanttemperaturemust be 40 CandDEFmustbethawed beforecleaningcanbeinitiated 2 Warning Level 1100 1125 Continuous 0 5Hz Machineplacedin CreepandDTC active 3 ShutOff Level 1125 Blinking 3Hz IdleLock Boom FunctionsLocked OutandTrappedin Transport ContactDeutzDealer T o o r d e r g o t...

Page 88: ...e NormalOperation NoCrystallization Detected None CrystallizationDetected StandstillRequired 0 5 SCRSwitch orAnalyzer 0 5Hz None CrystallizationDetected WarningLevel1 5 600 SCRSwitch orAnalyzer Continuous 0 5Hz Machineplacedin CreepandDTC active CrystallizationDetected ShutOffLevel 600 ContactDeutz Dealer Blinking 3Hz IdleLock Boom FunctionsLocked OutandTrappedin Transport T o o r d e r g o t o D ...

Page 89: ...S OF TRAVEL CONTROL OR TIP OVER ON GRADES AND SIDE SLOPES DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED BEFORE DRIVING LOCATE THE BLACK WHITE ORIENTATION ARROWS ON BOTH THE CHASSIS AND THE PLAT...

Page 90: ...SECTION 4 MACHINE OPERATION 4 18 31215066 Figure 4 4 Grade and Side Slopes Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 91: ...SECTION 4 MACHINE OPERATION 31215066 4 19 Figure 4 5 Grade and Side Slopes Sheet 2 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 92: ...er in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 1 Match the black and white direction arrows on both platform con trol console and the chassis to determine the direction the machine will travel 2 Push and release the Drive Orientation Over ride switch Within 3 seconds slowly move the Drive control tow...

Page 93: ... STEER AXLE DIRECTION OF STEER AND DRIVE MOVEMENT WILL BE OPPOSITE FROM THE MOVEMENT OF THE CONTROLS 4 7 STEERING Position thumb switch on Drive Steer controller to Right for steering right or to Left for steering left 4 8 EXTENDING THE AXLES NOTE The boom must be oriented between the rear wheels to extend or retract the axles The operator must be driving the machine forward or reverse in order to...

Page 94: ...til the desired platform position is obtained Platform Rotation To rotate the platform to the left or right use the Platform Rotate control switch to select the direc tion and hold until desired position is reached 4 10 BOOM A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT...

Page 95: ...ft direction WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS PARTITIONS AND EQUIPMENT Raising and Lowering the Boom NOTE The lift function is not operable above 6 degrees above horizon tal if the axles are not fully extended To raise or lower the Boom use Boom Lift control to select Up or Down movement Telescoping the Boom NOTE The telescope function is...

Page 96: ...tem Override MSSO CE Only for operating procedures 4 13 SKYGUARD OPERATION SkyGuard provides enhanced control panel protection When the SkyGuard sensor is activated functions in use at the time of actu ation will reverse or cutout The SkyGuard Function Table pro vides more details on these functions During activation the horn will sound and if equipped with a SkyGuard beacon the beacon will illumi...