Last Update: 2011-June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS
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©TANSUG MAKİNA LTD. 2008
INDEX
CHAPTER I
...................................................................................................................................................................................
3
INSTRUCTIONS FOR INSTALLER
............................................................................................................................................. 3
1.
INTRODUCTION
.................................................................................................................................................................... 3
2.
COMPONENTS AND PHYSICAL CHARACTERISTICS
................................................................................................ 4
2.3
Solar panel
....................................................................................................................................................................................... 6
2.3.1
Technical Spec Sheet
........................................................................................................................................... 6
2.3.2
Efficiency Curve
..................................................................................................................................................... 6
2.3.3
Cross Section of the Solar Panels
.................................................................................................................... 8
2.4
Technical Specifications of Horizontal Boilers
....................................................................................................................... 9
3.
GENERAL INSTRUCTIONS- PREPERATIONS FOR INSTALLATION
.................................................................... 13
4.
INSTALLATION OF PANELS
........................................................................................................................................... 14
4.1
Placement of Panels
.................................................................................................................................................................... 14
4.2
Panel Angle
.................................................................................................................................................................................... 14
4.3
Avoiding Shades
........................................................................................................................................................................... 14
5.
INSTALLATION OF THE SYSTEM
.................................................................................................................................. 15
5.1
Installation of Single- Panel Systems
...................................................................................................................................... 15
5.2
Installation of Double- Panel Systems
.................................................................................................................................... 16
5.3
Mounting of Expansion Tank in Inclined Roof
..................................................................................................................... 16
6.
MODULAR ROOF-TOP STAND
....................................................................................................................................... 17
6.1
Compatibility
.................................................................................................................................................................................. 17
6.2
List of Components used in the structures.
.......................................................................................................................... 17
6.3
Description of screws that are used in the mounting of the stands.
............................................................................... 18
6.4
Assembly of Thermosyphonic Flat Roof Stand (TFR45)
................................................................................................ 18
6.5 Assembly of Thermosyphonic Flat Roof Stand (TFR35)
................................................................................................ 21
Assembly of Thermosyphonic Flat Roof Stand (TFR35)
................................................................................................ 22
7.
FILLING THE BOILER
..........................................................................................
ERROR! BOOKMARK NOT DEFINED.
8.
ELECTRICAL ELEMENT
................................................................................................................................................... 27
9.
AFLU-S HEAT TRANSFER FLUID
.................................................................................................................................. 30
10.
CHARGING THE CLOSE LOOP CIRCUIT
..................................................
ERROR! BOOKMARK NOT DEFINED.
11.
DISCHARGING THE SYSTEM
..................................................................................................................................... 30
CHAPTER II
.................................................................................................................................................................. 31
INSTRUCTIONS FOR USER
...................................................................................................................................................... 25
12.
SAFETY & SECURITY COMPONENTS
..................................................................................................................... 31
12.1
Primary Circuit (Closed Loop Line):
....................................................................................................................................... 31
12.2
Secondary Circuit (Cold Water Line):
..................................................................................................................................... 31
13.
MAINTENANCE
.............................................................................................................................................................. 31
13.1
Cleaning Panels
............................................................................................................................................................................ 32
13.2
Pipe Insulation
............................................................................................................................................................................... 32
13.3
Magnesium Anode
........................................................................................................................................................................ 32
14.
TROUBLESHOOTING & IMPORTANT POINTS
...................................................................................................... 32
ANNEX 1: PARALLEL CONNECTION OF MULTIPLE SYSTEMS
...................................................................................................... 34
ANNEX 2: SERIAL CONNECTION OF MULTIPLE SYSTEMS
............................................................................................................ 34