OURASET ASSET 191, Instruction Manual

Page 1: ...Last Update 2011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 1 35 TANSUG MAK NA LTD 2008 TECHNICAL MANUAL FOR THERMOSYPHONIC SYSTEMS CLOSEST TO THE SUN SOLAR THERMAL SYSTEMS...

Page 2: ...ROOF TOP STAND 17 6 1 Compatibility 17 6 2 List of Components used in the structures 17 6 3 Description of screws that are used in the mounting of the stands 18 6 4 Assembly of Thermosyphonic Flat Ro...

Page 3: ...the system and ensure that they receive maximum benefit from their OURASET systems throughout its life time by carrying out correct maintenance The manual consists of two chapters Chapter 1 focuses o...

Page 4: ...S 4 35 TANSUG MAK NA LTD 2008 2 COMPONENTS AND PHYSICAL CHARACTERISTICS Thermosyphonic Systems at a glance Capacity is estimated based on average daily hot water generation capacity calculated on the...

Page 5: ...L kg Close Open P 121 500 X 1200 58 0 1945x1200 1 40 5 27 125 0 252 0 P 151 600 X 1000 66 5 53 0 1945x1200 1 40 5 27 134 0 284 0 P 191 600 X 1200 73 7 62 0 1945x1200 1 40 5 27 141 2 331 2 P 192 600 X...

Page 6: ...Sides 20 mm glasswool with glass tissue Sides 20 mm glasswool with glass tissue Conductor Copper absorbers welded to copper tubes by ultrasonic welding method Absorber Coating Highly selective blue sp...

Page 7: ...HONIC SYSTEMS 7 35 TANSUG MAK NA LTD 2008 Test Report for AA 1200 by CENER under SOLAR KEYMARK Scheme Test Report and efficency curve for AA 950 by CENER under SOLAR KEYMARK Scheme Test Report and eff...

Page 8: ...tubes 3 22 Copper tube header manifold 4 Hexagonal brass union 5 Insulation 50mm Rock wool W m C 0 055 AA Glasswool W m C 0 036 AES 6 Glasswool insulation 20mm 7 Glass sealing rubber U Type 8 Manifold...

Page 9: ...se Colorcoated galvanized steel coated with transparent folio for protection during transport Caps UV Proof ABS plastic Diameter mm 500 mm 600 mm 600 mm 600 mm Length L mm 1200 mm 1000 mm 1500 mm 1800...

Page 10: ...p CL P 190M CL P 300M CL DESCRIPTION NOZZLE Cold water inlet N1 3 4 Hot Water Outlet N2 3 4 Solar Collector Outlet N3 3 4 Return to Collector N4 3 4 Expansion Tank Kit Connection N5 3 4 Air Vent N6 3...

Page 11: ...CL P 190S OL P 300S CL P 300S OL OPEN LOOP CLOSE LOOP DESCRIPTION NOZZLE Cold water inlet N1 3 4 Hot Water Outlet N2 3 4 Solar Collector Inlet N3 3 4 Solar Collector Outlet N4 3 4 Expansion Kit Inlet...

Page 12: ...0 076 m 3 Manometer Pakkens 0 6 bar G B EN 837 Plastic Body Electrical Element Thermostat Thermowatt 2 kw copper resistance See section 8 for details Pressure Relief Valve Watts 3 bar PN 10 bar T 10...

Page 13: ...e to the consumption point 3 5 You may need the following tools and devices for the installation of your OURASET system a Small crane for the lift of panels and stand on the roof b Safety equipments h...

Page 14: ...plying to this rule a discrepancy of plus or minus 15 degrees is acceptable Decreasing the angle will increase the summer time energy output while increasing will increase the winter time energy outpu...

Page 15: ...1 captador Sistemas de 2 captadores Cantidad Cantidad 1 Ouraset Collector 1 2 2 Ouraset Tank 1 1 3 Blind Plug 3 5 4 Security valve 3 bar female 1 1 5 Security Group 6 bar 1 1 6 Elbow MM 2 1 7 Adapter...

Page 16: ...Last Update 2011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 16 35 TANSUG MAK NA LTD 2008 5 2Installation of Double Panel Systems...

Page 17: ...mm 2 3 2 2 B45 VERTICAL FRAME 1415 mm 2 2 C35 SIDE FRAME 780 mm 2 3 2 2 2 2 C45 SIDE FRAME 585 mm 2 2 D1 ALUM PANEL FRAME 1000 mm 2 2 2 D2 ALUM PANEL FRAME 2000 mm 2 2 2 2 2 D3 ALUM PANEL FRAME 3000...

Page 18: ...21 151 191 when connecting the back diagonals See Figure A Use the holes on the vertical frames B that correspond to this distance between the two legs 6 4 4 The distance between the center of tank be...

Page 19: ...structure aside and drill the holes on the roof and insert plugs and nuts Anchor the ground supports I on the roof 6 4 9 Move the structure on top of the ground supports D Install the ground supports...

Page 20: ...Last Update 2011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 20 35 TANSUG MAK NA LTD 2008 235 mm FIGURE A TFR45 1 T Syphonic flat Roof Structure for 1 Panel 515 mm 45 210 mm 880 mm 235 mm...

Page 21: ...Last Update 2011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 21 35 TANSUG MAK NA LTD 2008 515 mm 45 210 mm FIGURE B TFR45 2 T Syphonic Flat Roof Structure for 2 Panels 235 mm...

Page 22: ...f installations The assembly is very similar with a small difference which is illustrated at Figure E F 6 5 1 Put the base frame A and the side frame C together to form one straight frame as seen on F...

Page 23: ...rst the top aluminum frame D as illustrated at Figure E Then put the bottom aluminum panel frame D on the corresponding hole as shown in the Figure It is crucial that you measure exactly 1950 mm betwe...

Page 24: ...hors in a way that one pair is at the bottom and the other two pairs are closer to the top 6 5 8 Put the structure aside and drill the holes on the roof and insert plugs and nuts Anchor the roof suppo...

Page 25: ...011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 25 35 TANSUG MAK NA LTD 2008 FIGURE F Connection Details for Inclined Roof Assembly Using C35 FIGURE E Connection Details for Inclined Roof Assem...

Page 26: ...supported levels Examples of this are the galvanized steel pipes that should not undertake more than 55 degrees 5 1 4 All the pipes enduring hot water circulation should be insulated with minimum 20m...

Page 27: ...h test once temperature therefore pressure rises 6 ELECTRICAL ELEMENT 6 1 Your thermosyphonic system can be incorporated with an optional electrical heater of 2000 W to be used as an auxiliary heating...

Page 28: ...d to the requested temperature Remember that setting a high temperature on the thermostat can mean the use of your electrical heater for longer time thereby consuming high levels of electricity It is...

Page 29: ...RUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 29 35 TANSUG MAK NA LTD 2008 Connect the grounding line on the cable Screw the heater cap on the tank Then connect the negative and positive poles to the resp...

Page 30: ...ircuit of your system to provide better heat transfer at the same time protecting your system from corrosion and frost 11 DISCHARGING THE SYSTEM 11 1 Discharging the secondary circuit Rotate the press...

Page 31: ...must also installed by your authorized installer 12 1 Primary Circuit Closed Loop Line Expansion tank preset 1 5 bar working pressure 4 bar Pressure relief valve 5 bar Air vent 160 C 12 2 Secondary Ci...

Page 32: ...Decrease of fluid in the close loop of the system may cause dramatic decrease in the performance of the tank When the anti freeze fluid is inadequate in the system it can also result in the freezing...

Page 33: ...luid Too many curves on the piping line dramatically decreases the performance of your system Check if possible air loops occurred inside your boiler or collector during charging of your system 4 Chec...

Page 34: ...Last Update 2011 June INSTRUCTION MANUAL FOR THERMOSYPHONIC SYSTEMS 34 35 TANSUG MAK NA LTD 2008 ANNEX 1 PARALLEL CONNECTION OF MULTIPLE SYSTEMS ANNEX 2 SERIAL CONNECTION OF MULTIPLE SYSTEMS...

Page 35: ...FOR THERMOSYPHONIC SYSTEMS 35 35 TANSUG MAK NA LTD 2008 CONTACT DETAILS TANSU MAK NA INDUSTRIAL FACILITIES ADANA CEYHAN YOLU 10 KM 01340 INCIRLIK ADANA TURKEY 90 322 3464900 90 322 3465008 info ourase...