Outback CS4400, Assembly And Operating Instructions Manual

Page 1: ...ructions may be dangerous and will invalidate your warranty This does not affect your statutory rights Retain these instructions for future reference Leak test annually and whenever the gas bottle is removed or replaced Check that the hose connections are tight and leak test each time you reconnect the gas bottle For Flare up control please refer to the OPERATION section of this manual FOR YOUR SA...

Page 2: ... Tray 1 C12 Drip Pan C13 Left Front Leg 1 C14 Left Rear Leg 1 C15 Right Front Leg 1 C16 Right Rear Leg 1 C17 Charcoal Bin Slider 2 C18 Charcoal Bin Lid 1 C19 Charcoal Bin Back Panel 1 C20 Charcoal Bin Bottom Panel 1 C21 Charcoal Bin Left Side Panel 1 C22 Charcoal Bin Right Side Panel 1 C23 Charcoal Bin Handle 1 C24 Charcoal Bin Front Panel 1 C33 Wheel Hubcap 2 C30 Lockable Caster 2 C29 Underframe ...

Page 3: ...bject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram B1 B2 B3 B4 B5 B6 B8 B9 B11 A1 A2 A3 A4 C1 C2 C3 C4 B7 C5 C6 C7 C8 C9 C10 C11 C14 C13 C16 C15 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 B10 ...

Page 4: ...T4 0x10 Screw 56 D2 M4x8 Bolt 6 D3 M4 Nut 6 D4 M6x15 Step Bolt 4 D5 M6x15 Bolt 18 D6 M6x65 Bolt 16 D7 Ø6 Washer 8 D8 M6 Nut 8 D9 Spacer 4 D10 R Clip 1 Hardware Reference Diagram List Specifications subject to change without prior notice D1 D1 D4 D2 D9 D8 D5 D6 D7 D10 D3 ...

Page 5: ...rbecue 1 2 Attach the left leg C13 C14 and right leg C15 C16 to the Underframe C29 using M6x65 Bolts D6x8pcs as shown Carefully turn the trolley assembly upside down Attach one Triangle Bracket A C27 to right front leg and underframe using ST4 0x10 Screws D1x4pcs Repeat above process for fixing the other triangle bracket A to left rear leg and underframe Attach one Triangle Bracket B C28 to left r...

Page 6: ...els into place with the locknuts Place the Wheel Hubcaps C33 onto the outside of the wheels And attach the Lockable Casters C30x2pcs into the left legs 3 4 Carefully turn the trolley assembly right side up Attach the Drip Tray Left Bracket C6 to the left legs using ST4 0x10 Screws D1x4pcs Repeat above process for fixing the Drip Tray Right Bracket C8 to right legs C31 C32 C33 C30 C34 ...

Page 7: ...7 Attach the Front Support C5 between the front legs using ST4 0x10 Screws D1x4pcs as shown 5 6 C5 Attach the Rear Support C4 between the rear legs using ST4 0x10 Screws D1x4pcs as shown C4 ...

Page 8: ...ch the Front Panel C26 to trolley assembly using ST4 0x10 Screws D1x12pcs as shown Attach the Front Trim Panel C25 to the front support and underframe using ST4 0x10 Screws D1x4pcs as shown C25 C26 C25 C29 C5 C15 ...

Page 9: ...s shown And then insert Charcoal Bin Bottom Panel C20 into place Make sure that each buttonhole coincide the charcoal bin is stable Attach the charcoal bin assembly to the Charcoal Bin Front Panel C24 using M4x8 Bolts D2x6pcs and M4 Nuts D3x6pcs as shown C21 C19 C20 C22 C24 C22 C19 C21 C20 Step 1 Step 2 D3 D2 Outside Inside ...

Page 10: ...e Left Front Leg C13 and Front Trim Panel C25 using M6x15 Step Bolts D4x2pcs as shown 11 12 Remove the retaining bolts from Charcoal Bin Handle C23 and then attach it onto Charcoal Bin Front Panel C24 using the retaining bolts C23 C24 C25 C13 ...

Page 11: ...pcs as shown 13 14 Feed one Charcoal Bin Slider C17 through the hole of left front leg and fix it onto charcoal bin front panel a M6x15 Step Bolt D4 as shown Repeat above process for installing the other charcoal bin slider to front trim panel and charcoal bin front panel D4 C17 C18 C5 ...

Page 12: ... 16 Carefully place the Barbecue Body B1 onto the trolley assembly and fix using M6x65 Bolts D6x8pcs as shown Attach the Drip Tray Middle Bracket C7 to the barbecue body using M6x15 Bolts D5x2pcs as shown C7 ...

Page 13: ...cers D9x4pcs Ø6 Washer D7x8pcs and M6 Nuts D8x4pcs as shown Insert the Crank Handle B8 through the hole in the Charcoal Control Panel B7 and screw it into the threaded socket then secure with a R Clip D10 as shown B9 B8 Bottom View D8 D7 Barbecue Body D9 D7 D5 Air Vent Plate Outside Inside ...

Page 14: ...ide Shelf Panel C2 onto one Side Shelf C1 using M6x15 Bolts D5x2pcs and M6 Nuts D8x2pcs as shown Attach the left side shelf assembly to the barbecue body using ST4 0x10 Screw D1x2pcs and M6x15 Bolts D5x4pcs as shown D5 D1 C2 C1 ...

Page 15: ...n are clean and not damaged Do not use any sealing tape paste or liquid on the connection The nut must be tightened with the use of a spanner Do not use force which may damage the assembly B5 Attach the Right Side Shelf Panel C3 onto the other Side Shelf C1 using M6x15 Bolts D5x2pcs and M6 Nuts D8x2pcs C3 C1 ...

Page 16: ... Carefully lay the Lava Rock B12 into the barbecue body ensuring it lies level within the body Lay the Grill B13 and Griddle B14 into place Place the Charcoal Cooking Grills B11x2pcs above the charcoal tray on the charcoal side of the barbecue as shown NOTE Ensure that the lava rock lies directly underneath the grills B12 B14 B13 B11 ...

Page 17: ...e sure that the swing legs fix to the body of the barbecue and the shorter fixed legs go through the holes in the hood Attach the Stationary Warming Rack A3 to charcoal barbecue body as shown A3 A4 Step 1 Step 2 Step 3 Step 4 CS3200 users skip this step and proceed directly to step 27 ...

Page 18: ...n A3 CS4400 users skip this step and proceed directly to step 28 Remove the retaining bolts from Drip Tray Handle C9 and then attach it onto the Small Drip Tray C10 using the retaining bolts Insert the small drip tray by sliding it underneath the charcoal barbecue body C9 C10 ...

Page 19: ...drip tray by sliding it underneath the gas barbecue body C9 C10 Remove the retaining bolts from Drip Tray Handle C9 and then attach it onto the Big Drip Tray C11 using the retaining bolts Insert the big drip tray by sliding it underneath the gas barbecue body C9 C11 CS4400 users skip this step and proceed directly to step 30 CS3200 users skip this step ...

Page 20: ...s form over any of the joints there is a leak Turn off the gas supply at the gas bottle Retighten all joints Repeat test If bubbles form again do not use the barbecue and contact your local distributor for assistance Always wipe the mixed solution water and liquid detergent soap from all joints and connections after leak testing ASSEMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON...

Page 21: ...eak occurs the gas will collect at a low level and could ignite in the presence of a flame or spark n For use with LPG bottled gas only A suitable regulator must be used for butane propane or mixes n LP gas bottles should never be placed directly underneath the barbecue n LP gas bottles should never be stored or used laid on their side in the horizontal position A leak would be very serious and li...

Page 22: ...p wood charcoal including lump wood based lighting bags as it burns too quickly We recommend the use of charcoal briquettes Use only enough briquettes to coverthe charcoal grid in a single layer Do not overload the charcoal grid The Maximum amountof briquettes to be used at any one time is 2 5kg When placing the charcoal never allow charcoal to be closerthan 5cm to the surrounding sides of the bar...

Page 23: ...urn all burners to the low position for best cooking results Lighting the Charcoal Grill For Charcoal Grill Users Only Open the barbecue hood before lighting Never light your barbecue with the hood closed Raise the hinged section of charcoal grill to add charcoal to the charcoal tray Turn crank handle to adjust charcoal tray to middle height position Pour 2 5kg of regular charcoal briquettes into ...

Page 24: ...ly To replenish the charcoal during use remove the food from the grill With protected hands use the two grill lifting handles provided to lift the charcoal cooking grill Once the charcoal cooking grill is lifted add the charcoal carefully replace the charcoal cooking grill and continue cooking when the charcoal is ready When using the two handles to move the charcoal cooking grill take care to pos...

Page 25: ...ue is sufficiently cool before closing its hood Care and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas n Never handle hot parts with unprotected hands n Never douse the ba...

Page 26: ...fat from the barbecue body using a cloth wrung out in hot soapy water and dry thoroughly Excess fat and food debris can be removed from inside the body using a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or nylon bristled brush only Do not use abrasives Remove cooking surfaces and burners befor...

Page 27: ...4 Gas Charcoal BBQ 0359 359BR665 12 96 kW 4 0 89mm Butane 28 30mbar Propane 37mbar Gas Consumption Outback Dual Fuel 2 Gas Charcoal BBQ 628g hr Outback Dual Fuel 4 Gas Charcoal BBQ 943g hr Countries of Use I3 28 30 37 BE CH CY CZ ES FR GB GR IE IT LT LU LV PT SK SI Outback Dual Fuel 2 Gas Charcoal BBQ 0359 359BR665 8 64 kW 2 1 02mm Butane 28 30mbar Propane 37mbar ...

Page 28: ...tor and or button Burner will not light with a match LP gas bottle is empty Replace withfull bottle Faulty regulator Have regulator checked or replaced Obstructions in burner Clean burner Obstructions in gas jets or gas hose Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise may be heard LP gas bottle too small Use larger bottle Obstructions in burner Cle...

Page 29: ...e or a number of parts or accessories only the defective accessory or part will be replaced i e Hose Regulator Rotisserie Piezo Ignitor Roast Hood and Side Burner Fat fires are not covered under warranty Any warrany guarantee claims shall be rendered void in the event of improper use of the BBQ or the use of non approved fuels discolouration rusting or slight deformation of parts exposed directly ...