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7.2. Precautions 

Do  not  obstruct  any  ventilation  openings  in  the 
barbecue body.  
  
Position  the  gas  bottle  on  level  ground  next  to  the 
barbecue and safely away from any source of heat.  
  
Should  you  need  to  install  or  change  the  gas  bottle, 
confirm  that  the  barbecue  is  switched  off,  and  that 
there  are  no  sources  of  ignition  (cigarettes,  open 
flame, sparks, etc.) near before proceeding. 

 

  

7.3. Connecting a Gas Hose to the Barbecue 

Connect  the  gas  hose  to  the  gas  rail  inlet  on  the  left 
hand side of the barbecue. Do not overtighten. Do not 
use  any  sealing  tape,  paste  or  liquid  on  the 
connection. 
  

7.4. Fixing a Regulator to the Gas Bottle 

Confirm  all  barbecue  control  knobs  are  in  the  off 
position.  Connect  the  regulator  to  the  gas  bottle 
according  to  your  regulator  and  bottle  dealer’s 
instructions.

 

  
  

8. Operation 

 

8.1. 

Warnings 

  Before  proceeding,  make  certain  that 

you 

understand  the 

IMPORTANT  INFORMATION 

section of this manual. 

  Your  barbecue  is  not  designed  to  be  used  with 

more than 50% of the cooking area as a solid plate 
—  this  includes  baking  dishes.  Full  coverage  will 
cause  excessive  build-up  of  heat  and  damage  the 
barbecue. This is not covered by warranty. 

  Only  use  cookware  with  a  base  diameter  of 

between 120mm and 220mm on the side burner. 

  

8.2. Preparation Before Cooking 

To prevent foods from sticking to the cooking surface, 
please use a long handled brush to 

apply a light coat 

of cooking or vegetable oil before each barbecuing 
session. 

(Note: When  cooking  for  the  first  time,  paint 

colours may change slightly as a result. This is normal 
and  should  be  expected.)  During  use,  the  protective 
coating  may  come  off  the  cooking  surface.  This  is 
normal and is not harmful. 
 
Line  the  drip  pan  with  aluminium  foil.  This  will  absorb 
excess cooking fat, thus making cleanup easy. 
 

  

8.3.  Lighting  the  Main  Barbecue  &  Side  Burner 
(using the Integra-Spark Ignition System) 

  Open  the  barbecue  hood  or  lid  before  lighting. 

Never  light  your  barbecue  with  the  hood  or  lid 
closed. 

 

Ensure all knobs are in the off (“O”) position. Open 
the gas control valve on the gas bottle or regulator.

 

  Push  the  control  knob  of  the  burner  you  wish  to 

light  and  turn  it  anti-clockwise  until  you  feel 

resistance  to  the  turning.    Pause  4  seconds,  then 
continue  turning  the  control  knob  until  a  click  is 
heard and the burner is lit.  Repeat previous step 4-
5 times until the burner is lit.  

  Ignite any of the remaining burners in any order, as 

needed.  Confirm  each  burner  is  alight  before 
igniting another burner.  

  If  burner  fails  to  ignite  after  following  above 

procedure,  turn  all  the  knobs  to  the  off  (“O”) 
position.  Close  the  gas  valve  on  the  gas  bottle. 
Wait 5 minutes. Reattempt all of the above steps. If 
the  barbecue  still  fails  to  light,  please  refer  to  the 
manual ignition instructions below. 

 

After ignition, turn the burners to the “MAX” position 
for  3-5  minutes  in  order  to  pre-heat  the  barbecue. 
This should be done before each cooking session. 
The hood or lid should be open during preheating. 

  After  completion  of  preheating,  turn  all  burners  to 

the low position for best cooking results. 

  

8.4. Manual Ignition Instructions 

  Open  the  barbecue  hood  or  lid  before  lighting. 

Never  light  your  barbecue  with  the  hood  or  lid 
closed. 

 

Ensure all knobs are in the off (“O”) position. Open 
the gas control valve on the gas bottle or regulator. 

  Locate  the  lighting  rod  (hanging  behind  the  left  or 

right side shelf).

 

 

  Insert a match into the end of the lighting rod, light 

match and insert into the firebox hole to ignite (see 
below pictures). 

  Push and turn the knob  for the burner nearest this 

firebox  hole 

to  the  “MAX”  position,  taking  care  to 

protect  yourself  from  the  flames.  Ensure  the  lit 
burner remains alight when you let go of the control 
knob. 

  When  the  first  burner  is  lit,  ignite  the  remaining 

burners. 

  Confirm that each burner is alight before turning on 

the next burner. 

  If  a  burner  fails  to  ignite,  contact  your  local  dealer 

for assistance. 

 

After ignition, turn the burners to the “MAX” position 
for  3-5  minutes  in  order  to  pre-heat  the  barbecue. 
This should be done before each cooking session. 
The hood or lid should be open during preheating.  

  After  completion  of  preheating,  turn  all  burners  to 

the low position for best cooking results.

 

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for GD4222S-S

Page 1: ... may be dangerous and will invalidate your warranty This does not affect your statutory rights Retain these instructions for future reference Leak test annually and whenever the gas bottle is removed or replaced Check that the hose connections are tight and leak test each time you reconnect the gas bottle For Flare up control please refer to the OPERATION section of this manual FOR YOUR SAFETY If ...

Page 2: ...ray 1 A9 Grease Cup 1 A10 Left Drip Tray Bracket 1 A11 Right Drip Tray Bracket 1 A12 Side Burner Gas Hose Injector Assembly 1 SIDE SHELF B1 Left Side Shelf 1 B2 Right Side Burner Shelf 1 B3 Side Burner 1 B4 Side Burner Grid 1 TROLLEY C1 Upper Body Support 1 C2 Left Side Trolley Assembly 1 C3 Right Side Trolley Assembly 1 C4 Door Left 1 C5 Door Right 1 C6 Rear Panel 1 C7 Matchstick Lighting Rod Ass...

Page 3: ... to model purchased Specifications subject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram A3 A4 A1 A2 B1 A8 B2 A5 A12 A6 A11 A10 A7 B4 B3 C1 C3 C6 C2 C7 C5 C4 C10 C8 B C9 A9 ...

Page 4: ...ations subject to change without prior notice door axe 2PCS D A D C B A M4 Á 8 bolt 4 spring washer 4PCS B 6 Washer 4PCS C M6 Á 12 bolt 6 spring washer 25PCS M6 12 Bolt Ø6 Spring Washer 25pcs M4x8 Bolt Ø4 Spring Washer Door Axle Ø6 Washer ...

Page 5: ...es are present Please read the Important Information section carefully before assembly and use of your barbecue 1 Insert the two Lockable Casters C9 and two standard Casters C10 into the holes below the Bottom Panel C8 as shown and tighten with a wrench The two Lockable Casters C9 should be on the front side Attach the two Door Axles B to this Bottom Panel in the areas as shown Attach the Right Si...

Page 6: ...ear Panel C6 to the upper section of the Left and Right Side Trolley Assembly using 4 x M6x12 Bolts and Ø6 Spring Washers A Fit the doors C4 C5 to the cabinet by placing them into the door axes and then depressing the spring pins to insert into the upper body support Attach the Left Drip Tray Bracket A10 to the Left Side Trolley Assembly C2 using 2 x M6x12 Bolts and Ø6 Spring Washers A as shown Re...

Page 7: ...own Carefully place the Hood and Barbecue Body A1 onto the trolley assembly WARNING DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN PROPERLY SEATED THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE Attach the barbecue to the trolley assembly using 4 x M6x12 Bolts and Ø6 Spring Washers A and 4 x Ø6 Washers C as illustrated 5 6 A1 B1 ...

Page 8: ...Hose Injector Assembly A12 through the hole on the front of the side burner shelf and position it such that its screw holes align up Place a Knob Bezel A7 on front with its screw hole indentations aligned up with those on the side shelf and secure it along with the injector assembly to the shelf using M4x8 Bolts Ø4 Spring Washers Dx2pcs Attach a Knob A6 to the exposed gas valve pin B2 A7 A12 A6 ...

Page 9: ...de burner Place the Side Burner B3 through the central hole in the side burner shelf Fit the side burner venturi tube over the gas valve outlet This is a loose fit and not a gas tight seal Secure the burner with 2 x M4x8 Bolts and Ø4 Spring Washers D Insert the ignition wire into the lower position on the side burner electrode 9 10 B3 B4 ...

Page 10: ...Carefully lay each Flame Tamer A2 into the barbecue body ensuring it lies level within the body as illustrated 11 12 Place each Cooking Grill A4 into the grill body as shown above A2 A4 ...

Page 11: ...t the top left and right edges of the barbecue body as shown above Insert the Drip Tray A8 into the brackets A10 A11 at the bottom of barbecue body then place the Grease Cup A9 in the slot below the drip tray as shown above 13 14 A3 14 15 A8 A9 ...

Page 12: ...f either side of the trolley as shown above 15 Ensure the mating faces of the connection are clean and not damaged Do not use any sealing tape paste or liquid on the connection The nut must be tightened with the use of a spanner Do not use force which may damage the assembly 16 C7 ...

Page 13: ...ontrol valve on the gas bottle or regulator Step 3 Through the gap on the underside of the control panel check for leaks by brushing a solution of water and liquid detergent soap over all the gas system joints including all valve connections hose connections and regulator connections Step 4 NEVER USE AN OPEN FLAME to test for leaks at any time Step 5 If bubbles form over any of the joints there is...

Page 14: ...e manufacturer or its agent must not be altered by the user Modification of the barbecue may be dangerous is not permitted and will nullify any warranty If you have any queries regarding these instructions contact your local dealer 6 Gas Regulator and Hose This barbecue can use either propane or butane or propane butane mixed LPG liquid petroleum gas bottled gas Propane bottles will supply gas all...

Page 15: ... O position Open the gas control valve on the gas bottle or regulator Push the control knob of the burner you wish to light and turn it anti clockwise until you feel resistance to the turning Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit Repeat previous step 4 5 times until the burner is lit Ignite any of the remaining burners in any order as n...

Page 16: ...is properly fitted before use 8 9 Flare Up Control Very Important Notice Flare ups occur when meat is barbecued and its fat and juices fall upon the hot flame tamer Smoke of course helps give food its barbecued flavour but it is best to avoid excessive flare up to prevent food being burned To control flare ups it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry before grilling...

Page 17: ... is found to ensure that there are no signs of blockage debris insects in either the burner portholes or the primary air inlet of the burners Use a pipe cleaner to clear obstructions When refitting the burners be careful to check that the neck of the burner fits over the valve outlet It is quite normal for surface rust to be present on the burners If rust appears between uses or in storage clean w...

Page 18: ...5 14 kW 4 0 91mm 0 91mm 0 87mm 0 80mm 28 30 mbar Butane or 37 mbar Propane 30 mbar LPG mixture 37 mbar LPG mixture 50 mbar LPG mixture Side Burner 0845 15 3 2kW 1 0 86mm 0 86mm 0 81mm 0 76mm 28 30 mbar Butane or 37 mbar Propane 30 mbar LPG mixture 37 mbar LPG mixture 50 mbar LPG mixture Model No GD4222S S Gas Consumption 1252 g h Main burners 1019 g h Side burner 233 g h Countries of Use I3 28 30 ...

Page 19: ...lator checked or replaced Obstructions in burner Clean burner Obstructions in gas jets or gas hose Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise may be heard LP gas bottle too small Use larger bottle Obstructions in burner Clean burner Obstructions in gas jets or gas hose Clean jets and gas hose Windy conditions Use barbecue in a more sheltered posit...

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