Oval ULTRA UF-II, Instructions Manual

Page 1: ...ntain its design performance throughout its life this manual offers the operator the necessary installation operation and maintenance information Be well familiar with these instructions before you pl...

Page 2: ...13 5 2 1 About MODE Switch 13 5 2 2 About RESET Switch 13 5 2 3 Display Selection 13 5 2 4 Total Flow Reset 14 5 2 5 Precautions for Pulse Output Type 14 6 INSTALLATION 16 6 1 Flowmeter 16 6 2 Straine...

Page 3: ...1 2 Output Mode Setup Switch SW1 36 11 2 Individual Test Pin Functions 37 11 3 Accumulated Total and Instantaneous Flowrate Calculations 38 11 4 Parameter List 39 11 5 Parameter Setup Procedure 41 11...

Page 4: ...View 58 16 4 2 Parts List 58 17 GENERAL SPECIFICATIONS 59 17 1 Standard ULTRA register Specifications 59 17 2 Smart Type ULTRA register Specification Smart type 60 17 3 Nominal Meter Factors 61 18 OUT...

Page 5: ...cted as an assembly consisting of the meter body sensor and register It should therefore be handled as an integral assembly 3 The register is accurately set up and adjusted Do not attempt to remove th...

Page 6: ...r make sure that flowrate pressure temperature and viscosity are held within the ratings shown in the nameplate attached to the top of the register Do not fail to confirm these ratings before placing...

Page 7: ...proof type used under the ambient temperature of 50 or higher use a cable resistant to the temperature of 70 or higher 4 Intrinsically safe rating remains valid only when no external circuit is connec...

Page 8: ...rinsic safety rating Exia II BT4 applies 2 For models with no provision of output product code ends in 00 close up plugs 2 manufactured by Shimada Electric Model SBP 16 for cable entry are supplied as...

Page 9: ...e and low vibration 3 You can monitor accumulated total flow and instantaneous flowrate locally on the digital display 4 When coupled with a remotely located receiving instrument output signals can re...

Page 10: ...NT COVER REAR COVER METER BODY ADAPTER ADAPTER REGISTER BATTERY PACK INCORPORATED REGISTER BATTERY PACK INCORPORATED CONNECTING FLANGE CONNECTING FLANGE BASE Sizes 82 thru 84 Sizes 85 thru 88 NOTE Ded...

Page 11: ...owrate min Resettable total Mode symbol NOTE About grand total reading see CAUTION 3 in Sec 2 on page 6 1 L b1 1 L h b2 1 L min Accumulated Total Flow An accumulated total of 12345678 L is shown here...

Page 12: ...in the same behavior as in to take place Prolonged operation An operation required for Normal mode Parameter review mode selection finalizing the parameter setting etc NOTE While RESET switch is in a...

Page 13: ...ErrorFS Upper limit flowrate exceeded ErrorOF NOTE Multiple errors will be indicated in priority order below ErrorOF ErrorFS 5 2 3 Display Selection Two ways are available to select displays with a di...

Page 14: ...owing requirements are met Flowrate at zero There is no pulse output Within 15 seconds after power turn on NOTE The period of 15 seconds immediately after power on is called Communication standby mode...

Page 15: ...ceiving instrument would fail to receive pulse signals accurately PRECAUTIONS with ANALOG OUTPUT TYPE The analog type permits communications with the Smart Communication Unit at any time However if in...

Page 16: ...place 2 A strong concrete foundation is required for the installation location Install anchor bolts according to the dimensions given in Fig 6 3 Table 6 2 Foundation Bolt Dimensions and Approx Meter...

Page 17: ...d not be provided between the air eliminator and flowmeter They may cause gas bubbles while making a volatile liquid measurement However provision of a control valve may be beneficial to give necessar...

Page 18: ...o run across the meter for it would be just a matter of time before internal components gather rust and in time rotors become hard to turn freely 2 Following the flushing process be sure to clean the...

Page 19: ...register assembly in both hands carefully rotate it and then secure it with hex socket head bolts in line with the new direction of flow CAUTION 1 Rotate the register assembly without separating from...

Page 20: ...register In case of TIIS explosionproof type used under the ambient temperature of 50 or higher use a cable resistant to the temperature of 70 or higher 2 Transmission length The maximum transmission...

Page 21: ...lock is now accessible Terminal identification label is found on the back of front cover REMOTE OUTPUT TERMINALS EXTERNAL GROUND TERMINAL CABLE ENTRY INTERNAL GROUND TERMINAL Using crimp type terminal...

Page 22: ...Make sure of the trigger level of voltage input and determine the supply voltage and load resistance value NOTE 1 In OVAL receiving instruments signal conversion takes place with an internal load resi...

Page 23: ...sistance range shown below Communications with a PC Smart Communication Unit requires a 250 to 1000 load In case a voltage input is fed to the receiving instrument DC POWER RL VOLT SIGNAL TO RECEIVING...

Page 24: ...close the valve C The flowrate at this point is correct if the register pointer moves slightly In applications where temperature exceeds 80 C run the meter at least for 10 minutes in the conditions 3...

Page 25: ...s the LCD and non volatile memory the internal electronics is designed to be replaced in about 10 years The electronics life depends on the environment in which it is used if any of the following oper...

Page 26: ...f the piping assembly to a safe level shut off valves upstream and downstream of the meter fully drain the piping assembly and then place a suitable fluid receptacle directly below the flowmeter Exerc...

Page 27: ...ual process fluid which runs down from the bearing assemblies in a suitable receptacle such as an oil pan 114 REGISTER ASS Y 3 Owing hex wrench unbolt four hex bolts 114 holding the register assembly...

Page 28: ...ng it directly on the ground 118 354 111 6 Take off eight fitting bolts 118 with hex key and remove the sealing flange 111 and sealing plate 354 117 104 250 7 Take off hex socket head bolts 117 and re...

Page 29: ...ors 201 and 202 Because each rotor is integral with its shaft screw an eyebolt into the end face of rotor shaft and hoisting by a wheel crane or similar equipment slowly slide it in the direction of t...

Page 30: ...en they are in engagement allow them to make several revolutions to ensure their freely rotation 1ST ROTOR 1ST ROTOR 2ND ROTOR 207 201 202 OUT WHEN FLOW DIRECTION IS FROM LEFT TO RIGHT THE 1ST ROTOR I...

Page 31: ...e generating magnet assembly such that its locating pin is down when the flow direction is from right to left up when the flow direction is from left to right SEALING FLANGE 111 104 SENSOR OPENING LOC...

Page 32: ...e remains the same as steps 3 through 8 for meter sizes 82 through 84 on pages 27 and 28 4 Remove the meter body from the piping assembly 5 Take off four hex bolts securing the base and remove the bas...

Page 33: ...against the rear cover 4 The measuring chamber is now accessible for inspection Thoroughly clean the rotors measuring chamber and covers with cleaning oil using care to keep grit and grime out NOTE S...

Page 34: ...203 while fitting the shaft into the bearing Using a chain block carefully lower the rotor being guided by the measuring chamber 4 Install the front cover 102 Place it on the meter body in line with m...

Page 35: ...N Pin PLS Pin Output Mode Setup Switch SW1 Function Setup Switch SW2 RESET Switch Internal GND Terminal Selector Magnet Pocket External GND Terminal External Output Terminal 0V Pickup Point MODE Switc...

Page 36: ...ays OFF SW2 6 Battery power switch OFF Battery power OFF ON Battery power ON Default NOTE shows default setting 11 1 2 Output Mode Setup Switch SW1 Output Mode DIP Switch No Power pulse analog Open co...

Page 37: ...aveform from magnetic sensor for discriminating between FWD and REV flow Only when the double sensor is used Same as above PLS Monitors the rectangular waveform after FWD pulsee waveshaping Timing rem...

Page 38: ...umber of sampling pulses in instantaneous flowrate computation If indicated reading on the display fluctuates an average reading may be obtained by selecting a larger number If the fluctuation of indi...

Page 39: ...point Set to bP 1 Decimal point location in total flow SP Depends on the customer specification Decimal point location in accumulated and resettable total Setting range Ex To change the indicated min...

Page 40: ...Dummy Output Functions special features Pulse dummy output 2 Pd2 Not a parameter to be set up Furnishes a 10Hz simulated factored pulse output irrespective of flowmetering NOTES 1 When conversion fact...

Page 41: ...on on page 35 r 11 5 2 Entering New Parameters The procedure to enter a parameter switch operations sequence in Parameter Setup Mode comes in three ways numerical setup decimal point location setup an...

Page 42: ...he same holds true with 20mA trim 1 At A04 4 000 hold MODE turned ON for 2 seconds to go into the parameter setup mode 0 blinks on and off at the rightmost digit and a 4mA simulated output from the re...

Page 43: ...t stops Hold MODE button turned ON for 2 seconds Dummy output run mode is terminated returning to the state Number of output pulses The procedure above also applies to the 10Hz simulated output mode d...

Page 44: ...w reading or resettable total flow reading have been damaged Can be restored with MODE switch but the accumulated total flow and resettable total reading will be reset to 0 PA Err Pu Pulse weight erro...

Page 45: ...AdAn Damping Pd1 Dummy out 1 A04 4mA trim Pd2 Dummy out 2 A20 20mA trim Holding MODE switch turned ON for 5 sec allows a transition to take place Turning MODE switch ON allows a transition to take pl...

Page 46: ...cs unit OUT 1 PIN REV PIN FWD PIN MODE SELECT SWITCH SW1 OV PICKUP POINT EXTERNAL GND TERMINAL PARAMETER REWRITE PROTECT SWITCH ON TO INHIBIT REWRITE PLS PIN IN PIN OUT 2 PIN TP PIN INTERNAL GND TERMI...

Page 47: ...ctor OUT1 Provides a waveform corresponding to the power signal which appears across remote output signal terminals 1 and 2 Unfactored pulse 2ms Factored pulse Depends on Pulse width setting Analog ou...

Page 48: ...unit in both hands carefully draw it out CONNECTOR Uncouple the connector from the sensor unit at back of the electronics unit C SHAPED STOP RING CONNECTOR Using C shaped stop ring pliers remove the...

Page 49: ...electronics unit in both hands carefully draw it out Be careful not to damage the sensor leads connected DEDICATED BATTERY PACK Carefully draw the dedicated battery pack out Install a new battery pack...

Page 50: ...tion 3 OVAL rotors revolving in contact with measuring chamber 3 Refer to Disassembly and Inspection Procedure Sec 10 and disassemble and inspect for condition 3 BATT flickers 1 Battery voltage is low...

Page 51: ...nd Parts List 52 16 1 1 Sizes 82 and 83 Exploded View 52 16 1 2 Sizes 82 and 83 Parts List 53 16 2 Sizes 84 Exploded View and Parts List 54 16 2 1 Sizes 84 Exploded View 54 16 2 2 Size 84 Parts List 5...

Page 52: ...7 202 217 207 217 207 201 217 207 250 214 108 102 116 205 109 104 124 117 123 300 400 206 109 105 117 123 124 106 121 107 116 16 1 Sizes 82 and 83 Exploded View and Parts List 16 1 1 Sizes 82 and 83 E...

Page 53: ...2 2 M12 116 Hex Bolt Meter Body Cover 24 M12 32 M12 117 Hex Socket Head Bolt Adapter Blind Cover 16 M10 32 M10 121 Locating Pin Nut 4 M12 4 M12 122 Plug 4 4 123 Plug 4 4 124 Vent Plug 4 4 201 First Ro...

Page 54: ...3 300 400 210 124 123 117 105 109 205 211 116 107 121 106 108 103 116 116 106 107 121 206 211 109 105 117 123 124 210 124 123 117 105 109 210 205 211 16 2 Size 84 Exploded View and Parts List 16 2 1 S...

Page 55: ...er Body Cover 32 M16 117 Hex Socket Head Bolt Adapter Blind Cover 32 M12 121 Locating Pin Nut 4 122 Plug 4 123 Plug 4 124 Vent Plug 4 201 First Rotor 1 Integral w shaft 202 Second Rotor 1 Integral w s...

Page 56: ...120 128 129 208 222 211 112 105 122 130 135 208 221 135 122 211 112 104 102 120 131 225 201 223 250 214 223 225 124 113 IN 121 119 112 208 222 129 16 3 Sizes 85 through 88 Exploded View and Parts List...

Page 57: ...4 M36 128 Hex Nut 60 M24 76 M24 84 M24 76 M30 129 Hex Nut 4 M24 4 M24 4 M24 4 M24 130 Plug 4 R3 8 3 R3 8 3 R3 8 3 R3 8 131 Plug 4 R1 3 R1 4 R3 8 4 R1 135 Vent Plug 4 R3 8 4 R3 8 4 R3 8 4 R3 8 137 Sla...

Page 58: ...1 158 Cross Recess Pan Head Screw 2 M4 w washer 111 Sealing Flange 1 160 Sensor Unit 1 114 Adapter Fitting Bolt 4 M10 300 Sensor Assembly 1 set 151 158 160 118 Hex Socket Head Bolt Sealing Flange 8 M1...

Page 59: ...ower Supply Output not provided Built in dedicated lithium battery pack good for 8 years approx Depends on operating conditions 2 years with explosionproof constraction and Output provided External po...

Page 60: ...ction Meter error at four flowrate points is entered in meter error Instant flowrate span setting Any point more than 3 times the minimum flowrate and less than twice the maximum flowrate within the a...

Page 61: ...er size Nom meter factor mL P Max frequency Hz Max flowrate m3 h Number of pulses P r 82 486 8 171 2 300 12 83 803 8 141 7 410 12 84 1389 6 117 9 590 12 85 2842 1 92 9 950 12 86 5190 9 74 9 1400 12 87...

Page 62: ...470 640 550 760 700 30 50 1200 300 12 1250 86 300 12 1200 740 1090 600 1205 5 525 700 650 820 800 36 56 1500 350 14 1530 87 350 14 1300 850 1200 645 1387 613 780 700 900 850 36 56 2200 400 16 2500 88...

Page 63: ...de is A selectable T ITRI When register code is A B selectable Ex proof temp class 0 Non explosionproof 3 T3 4 T4 Regulations 0 Standard T Fire Service Act w Material test certificate F w Material tes...

Page 64: ...rror test report Japanese S E E Instrumental error test report English S T J Pressure test report Japanese S T E Pressure test report English S A J Airtight test report Japanese S A E Airtight test re...

Page 65: ...16 ND Small special or Big 0 External power supply standard 8 8 400mm or 450mm 16 or 18 ND Small special or Big Output Nominal diameter G Standard output open collector pulse output 3 Nominal diamete...

Page 66: ...ated special paint on transmitter S F 0 Corrosion proof Special treatment S X J PMI test report Japanese S D 0 Salinity tolerance S X E PMI test report English S E 0 Acid tolerance Special treatment S...

Page 67: ...B 526 10N E 67...

Page 68: ...B 526 10N E All specifications are subject to change without notice for improvement 2017 12 Revised B 526 10N E 1...