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MAINTENANCE ITEMS

FREQUENCY OF MAINTENANCE

BEGINNING OF EACH

HEATING SEASON

END OF EACH

HEATING SEASON

MONTHLY

Verify furnace area is free of combustible materials.

X

X

X

Verify combustion and ventilation air is not restricted.

X

X

X

Verify no signs of physical deterioration of the furnace.

X

X

X

Verify no obstructions or restrictions in vent or chimney.

X

X

Verify no holes or cracks in vent pipe.

X

X

Verify no corrosion in vent pipe.

X

X

Verify the horizontal vent pipes slope upwards away from furnace.

X

X

Verify burner ignition through sightglass.

X

Clean or replace filter(s).

X

Clean blower compartment.

X

Table 1. Maintenance Table

FURNACE & AIR DUCTS

•  The furnace should be inspected annually by a licensed 

HVAC technician. Table 1 below contains suggested 

inspections and frequency of maintenance.

•  Homeowners should perform frequent visual inspections of 

the furnace for obvious signs of deterioration. The furnace 

should be secure without sagging, cracks gaps, etc around 

the base. The return air duct connection(s) is secured 

and sealed to the furnace cabinet and terminates outside 

the area containing the furnace. Any signs of damage or 

loose connections should be repaired by a qualified HVAC 

technician.

VENTING SYSTEM

• For proper and safe operation, this furnace requires 

unrestricted airflow for combustion and ventilation. Inspect 

for blocked or obstructed air openings on or around the 

furnace (at the terminations outside the house), and the 

space around the furnace.

•  The furnace venting system should be inspected annually by 

a licensed HVAC technician. Vent pipe must slope upwards 

and be physically secured without holes or corrosion. Any 

corroded section of vent pipe must be replaced, and any 

obstruction or blockage must be removed by the technician.

•  Flue passageways and the vent system should be inspected 

and cleaned (if required) by a licensed HVAC technician 

annually to ensure continued safe operation.

•  Existing masonry chimneys should be inspected and relined 

(if necessary) by a licensed HVAC technician.

BLOWER & FILTER

•  It is recommended that the blower compartment be cleaned 

of dirt or lint that may have accumulated in the compartment 

or on the blower and motor as part of the annual inspection.

•  Keep air filters cleaned. It is recommended that the furnace 

air filter be checked at least once a month. Clean or replace 

filter to maintain proper airflow and achieve maximum 

efficiency.

•  Furniture and drapery should be arranged so that the 

supply air registers and return grilles are not obstructed.

BURNER OPERATION

Perform the startup instructions on page 6. The igniter should 

ignite the burner. The sightglass should produce a dull orange 

glow after the ignitor is deenergized.

NEW CONSTRUCTION

Operating gas furnaces in construction environments can 

cause a variety of problems within the furnace and may 

significantly reduce the life or the performance of the furnace. 

Therefore operating the furnace during construction is not 

permitted and will void the warranty.
•  Before occupancy, the furnace shall be inspected and 

approved by applicable local authority even if this results 

in redundant inspections.

•  The duct work must be inspected and cleaned if found to 

contain any construction debris.

•  The filter must be replaced or cleaned and the furnace 

must be inspected by a licensed HVAC technician. The 

furnace must be cleaned and/or repaired if found to be 

dirty, damaged, or malfunctioning in any way.

MAINTENANCE & INSPECTION

Summary of Contents for G8SA Series

Page 1: ...asoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you cannot reach your gas supplier call th...

Page 2: ...F CORROSION 4 CLEARANCES TO COMBUSTIBLES 4 ABOUT THE FURNACE 5 INTRODUCTION 5 FILTER 5 THERMOSTAT 5 FURNACE LOCATION 5 STARTUP SHUTDOWN 6 STARTING THE FURNACE 6 SHUTTING DOWN THE FURNACE 6 TROUBLESHOOTING 6 MAINTENANCE INSPECTION 7 FURNACE AIR DUCTS 7 VENTING SYSTEM 7 BLOWER FILTER 7 BURNER OPERATION 7 NEW CONSTRUCTION 7 ...

Page 3: ... this manual to designate a degree or level of seriousness and should not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury or property damage WARNING Thesafetyinformationlistedbelowmustbefollowed duringtheinstallat...

Page 4: ...tc Hydrochloric acid Cements and glues Antistatic fabric softeners Masonry acid washing materials CAUTION This furnace requires unrestricted airflow for combustion and ventilation For proper and safe operation itisextremelyimportantthatthefurnace receives an unobstructed flow of clean fresh air to properly burn the fuel gas If this flow of air is restricted the partially burned combustion gases ma...

Page 5: ...e parts All repairs must be performed by a licensed HVAC technician FILTER WARNING Never operate the furnace without a filter in place Accumulating dust in the return air can build up on internalcomponents resultinginlossofefficiency equipment damage and possible fire Airfilter s arenotsuppliedwiththefurnaceasshipped fromthefactory Theinstallermustprovideahighvelocity filter and rack for a filter ...

Page 6: ...ration SHUTTING DOWN THE FURNACE IMPORTANT IF YOU NEED TO SHUT DOWN YOUR FURNACEFORSERVICEORMAINTENANCE SHUTOFF THE GAS VALVE TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SERVICE NOTE Your furnace may be equipped with one of three types of gas valves Remove the door panel from the front of the furnace and determine which valve type matches your installation in Figure 1 Move the switch to the O...

Page 7: ...wards and be physically secured without holes or corrosion Any corroded section of vent pipe must be replaced and any obstructionorblockagemustberemovedbythetechnician Fluepassagewaysandtheventsystemshouldbeinspected and cleaned if required by a licensed HVAC technician annually to ensure continued safe operation Existingmasonrychimneysshouldbeinspectedandrelined if necessary by a licensed HVAC te...

Page 8: ...Specifications illustrationssubjecttochangewithoutnoticeorincurringobligations 06 19 O Fallon MO Nortek Global HVAC LLC 2019 All Rights Reserved 10257400 NEW ...

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