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IMPORTANT INFORMATION:

• This furnace must be vented in compliance with 

the current revision of the National Fuel Gas Code  

(ANSI-Z223.1/NFPA54). Instructions for determining the 

adequacy of an installation can be found in the current 

revision of the NFGC (ANSI Z223.1 / NFPA54). Refer 

to the NFGC for approved vent tables. Consult local 

codes for special requirements. These requirements 

are for US installations as found in the NFGC.

•  Furnace installation using methods other than those 

described in the following sections must comply with 

the National Fuel Gas Code (NFGC) and all applicable 

local codes.

• Requirements in Canada (B149.1) are structured 

differently. In Canada, venting shall conform to 

the requirements of the current (CAN/CSA B149.1) 

installation codes. Consult local codes for special 

requirements.

•  Provisions must be made during the installation of 

this furnace that provide an adequate supply of air 

for combustion. The combustion air from the outside 

needs to be clear of chemicals that can cause corrosion. 

The inlet pipe should not be placed near corrosive 

chemicals such as those listed on 

page 5

.

 WARNING:

Upon completion of the furnace installation, 

carefully inspect the entire flue system both 

inside and outside the furnace to assure it is 

properly sealed. Leaks in the flue system can 

result in serious personal injury or death due 

to exposure of flue products, including carbon 

monoxide.

 WARNING:

This furnace must not be vented with other 

appliances, even if that appliance is of the 

condensing type. Common venting can result 

in severe corrosion of other appliances or their 

venting and can allow combustion gases to 

escape through such appliances or vents. Do 

not vent the furnace to a fireplace chimney or 

building chase.

This condensing furnace is certified for installation either as 

a Direct Vent (2-pipe) or Conventional (1-pipe) appliance. 

Direct Vent appliances draw combustion air from the outdoors 

and vent combustion products back outside. Installation 

with air taken from around the furnace is often referred to 

as Conventional installation - i.e. only the vent (exhaust) 

pipe is provided.
Another important consideration when selecting one or 

two pipe installation is the quality of the Indoor air which 

can sometimes be contaminated with various household 

chemicals . These chemicals can cause severe corrosion 

in the furnace combustion system. A 2-pipe installation has 

the additional advantage that it isolates the system from the 

effects of negative pressure in the house.

 CAUTION:

Exhaust fans, clothes dryers, fireplaces and 

other appliances that force air from the house 

to the outdoors can create a negative pressure 

inside the house, resulting in improper furnace 

operation or unsafe conditions such as flame roll 

out. It is imperative that sufficient air exchange 

with the outdoors is provided to prevent 

depressurization. Additional information about 

how to test for negative pressure problems can 

be found in the NFGC.

Air openings on top of the furnace and openings in closet 

doors or walls must never be restricted. If the furnace is 

operated without adequate air for combustion, the flame roll-

out switch will open, turning off the gas supply to the burners.

IMPORTANT NOTE

This safety device is a manually reset switch. DO NOT 

install jumper wires across these switches to defeat 

their function or reset a switch without identifying 

and correcting the fault condition. If a switch must be 

replaced, use only the correct sized part specified in the 

Replacement Parts List provided online.

Direct Vent Furnaces

Direct Vent (2-pipe) furnaces draw combustion air directly from 

the outdoors and then vent the combustion products back 

outside, isolating the entire system from the indoor space. 

It is important to make sure that the whole system is sealed 

and clearances to combustibles are maintained regardless 

of the installation being in a confined or unconfined space.

Conventional Vent Systems - Confined Spaces

A confined space is an area with volume less than 50 cubic feet 

per 1,000 Btuh of the combined input rates of all appliances 

drawing combustion air from that space. Furnace closets, 

small equipment rooms and garages are confined spaces. 

Furnaces installed in a confined space which supply heated 

air to areas outside the space must draw return air from 

outside the space and must have the return air ducts tightly 

sealed to the furnace. Ducts must have cross - sectional 

area at least as large as the free area of their respective 

openings to the furnace space. Attics or crawl spaces must 

connect freely with the outdoors if they are the source of air 

for combustion and ventilation.
The required sizing of these openings is determined by 

whether inside or outside air is used to support combustion, 

the method by which the air is brought to the space, and by 

the total input rate of all appliances in the space. In all cases, 

the minimum dimension of any combustion air opening is 

3 inches.

Air From Inside

If combustion air is taken from the heated space, the two 

openings must each have a free area of at least one square 

inch per 1,000 Btuh of total input of all appliances in the 

confined space, but 

not less than 

100 square inches of free 

area. See 

Example

 and 

Figure 2

.

Summary of Contents for J951X D Series

Page 1: ...aller service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediatelycallyourgassupplierfromaneighborsphone Followthegassuppliersinstruct...

Page 2: ... 19 Alternate Bottom Panel Removal 19 GAS SUPPLY PIPING 20 Leak Check 20 High Altitude Application Natural Gas Only 20 Converting from Natural Gas to LP Propane 22 ELECTRICAL WIRING 23 Line Voltage Wiring 23 Grounding 23 Thermostat Low Voltage Connections 24 Twinning 24 One stage heating 24 Two stage heating 25 Heat Anticipator 25 START UP ADJUSTMENTS 25 Pre Start Check List 25 Start up Procedures...

Page 3: ...ene cigarette lighter fluid dry cleaning fluids paint thinners or other volatile fluids The installer should become familiar with the units wiring diagram before making any electrical connections to the unit See Figure 32 page 31 Figure 33 page 36 or the unit wiring label Always reinstall the doors on the furnace after servicing Do not operate the furnace without all doors and covers in place REQU...

Page 4: ...lationinstructionsshallremainwiththeappliance or equipment at the completion of the installation The information listed below is for reference purposes only and does not necessarily have jurisdiction over local or state codes Always consult with local authorities before installing any gas appliance Combustion Ventilation Air US National Fuel Gas Code NFGC Air for Combustion and Ventilation CANADA ...

Page 5: ...abovetherequirements Allow24inchesminimum clearance from the front of the unit However 36 inches is strongly recommended See Figure 1 for minimum clearance requirements Operation of Furnace During Construction CAUTION Failure to follow these instructions will void the factory warranty and may significantly reduce the life or the performance of the furnace and or result in other unsafe conditions I...

Page 6: ...entingsystemforpropersizeand horizontalpitch asrequiredintheNationalFuel Gas Code ANSI Z223 1 NFPA 54 or the CSA B149 1 Natural Gas and Propane Installation Codes and these instructions Determine that there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the...

Page 7: ...N Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative pressure inside the house resulting in improper furnace operationorunsafeconditionssuchasflameroll out It is imperative that sufficient air exchange with the outdoors is provided to prevent depressurization Additional information about how to test for negative pressure ...

Page 8: ...ouvers For Unheated Crawl Space Inlet Air Ventilation Louvers each end of attic NOTE Air openings shall each have a free area of not less than one square inch per 4 000 Btuh of the total input rating of all equipment in the enclosure Alternate Air Inlet Outlet Air Figure 4 Combustion Air Drawn from a Crawl Space or Vented Attic Figure 5 Combustion Air Drawn from Outside Through Horizontal Ducts TO...

Page 9: ... greater than 50 cubic feet per 1 000 Btuh of the combined input rates of all appliances which draw combustion air from that space In general a furnace installed in an unconfined space will not requireoutsideairforcombustion However inhomesbuiltfor energy efficiency low air change rates it may be necessary to provide outside air to ensure adequate combustion and venting even though the furnace is ...

Page 10: ...system to ULC S636 However this requirement does not apply to the finish flanges or piping internal to the furnace Vent Pipe Length Diameter In order for the furnace to operate properly the combustion air and vent piping must not be excessively restrictive The venting system should be designed to have the minimum number of elbows or turns Transition to the final vent diameter should be done as clo...

Page 11: ...tion and conformance to applicable codes A vent terminal must be located at least 3 feet above any forced air inlet located within 10 feet This does not apply to the combustion air inlet of a direct vent two pipe appliance In Canada CSA B149 1 takes precedence over these instructions See Table 12 All minimum clearances must be maintained to protect building materials from degradation by flue gases...

Page 12: ...the combustion air inlet must be positioned pointing away from the exhaust vent 8 Min 36 Max Plumbing Vent Roof Boot Both Pipes WINTER DESIGN TEMPERATURE MAXIMUM FLUE PIPE LENGTH FEET IN UNCONDITIONED EXTERIOR SPACES WITHOUT INSULATION WITH INSULATION 20 45 70 0 20 70 20 10 60 NOTE Insulation thickness greater than 3 8 inch based on an R value of 3 5 ft x F x hr BTU x in Table 2 Vent Protection If...

Page 13: ...uses the furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in parallel with the furnace a damper must be installed to prevent chilled air from entering the furnace and condensing on the heat exchanger If a manually operated damper is installed it must be des...

Page 14: ...cluding installation in the upflow or horizontal positions with either right left or upflow return air J951X D series gas furnaces may only be installed as a downflow application General Requirements The furnace must be leveled at installation and attached to a properly installed duct system See Figure 1 page 5 for the required clearances needed to move the furnace to its installation point hallwa...

Page 15: ...flooring WARNING Failure to install the downflow sub base kit may resultinfire propertydamageorpersonalinjury To install an J951X D series gas furnace on combustible flooring a special sub base is required Downflow sub base kitsarefactorysuppliedaccessoriesandarelistedaccording tothecabinetletterofthefurnace Refertothetechnicalsales literature for part numbers Please follow the instructions provid...

Page 16: ...er box 4 Rotate the inducer assembly to its new position 5 Secure the inducer assembly to the header box by reinstalling the three screws If the inducer assembly is rotated to the left or right side of the furnace use the extra screw provided in the parts package J951X U J951X D SERIES CONVENTIONAL 1 PIPE VENT DIRECTION UPFLOW HORIZONTAL RIGHT HORIZONTAL LEFT DOWNFLOW Right Option 1 N A N A Option...

Page 17: ...the top of the furnace NOTE For proper installation it is important that the pipe and screw holes in the finishflanges gasket andcabinetarealigned See Figure17 1 Position flange gasket over hole in the furnace cabinet 2 Position finish flange on top of the flange gasket NOTE Make sure the flange is properly oriented so that the FRONT lettering is located near the front of the furnace as shown in F...

Page 18: ...an adequate amount of Teflon tape on the threads Do not use liquid sealants 5 Verify all connections and joints for tight fit and proper alignment with other vent pipes Optional PVC Pipe Installation When running the 2 PVC pipe out through the top of the J951X U upflow furnace there may be possible clearance issues when transitioning the PVC pipe from 2 to 3 If the size of the PVC flue needs to be...

Page 19: ... leg formed by the tee must include a drain Option 1 Option 3 Option 4 Option 11 Option 12 Option 14 In certain cases it is permitted to drain the inducer back into the top drain of the collector This drain must not sag in the middle Option 1 Option 3 Option 5 Option 7 Option 9 Option 10 Option 12 Option 13 Bottom Panel Removal The steps listed below describe how to remove the bottom panel from th...

Page 20: ... appliance A drip leg should be installed in the vertical pipe run to the unit See Figure 23 or Figure 24 Table 6 page 32 lists gas flow capacities for standard pipe sizes as a function of length in typical applications based on nominal pressure drop in the line The furnace may be installed with either left or right side gas entry When connecting the gas supply provide clearance between the gas su...

Page 21: ...hut Off Valve location requirements NOTE B Inducer assembly omitted for clarity of pipe installatio Figure 24 Typical Gas Connections Downflow Models Ground Joint Union J951X D SERIES Right Side Entry Left Side Entry See Note B See Note B Manifold See Note A See Note A NOTE A Consult local codes for Shut Off Valve location requirements NOTE B Inducer assembly omitted for clarity of pipe installati...

Page 22: ...by clocking the gas meter and using the local gas heating value See Verifying and Adjusting the Input Rate section on page 25 IMPORTANT NOTE Observe the action of the burners to make sure there is no yellowing lifting or flashback of the flame For US installations only To avoid nuisance tripping at altitudes from 7500 to 10 000 feet a pressure switch conversion may be required Consult the tables i...

Page 23: ...connect must be installed readily accessible from and located within sight of the furnace See Figure 25 page 24 or the wiring diagram label inside of the control door Any other wiring methods must be acceptable to authority having jurisdiction Proper line voltage polarity must be maintained in order for the control system to operate correctly Verify the incoming neutral line is connected to the wh...

Page 24: ...hting fixtures and convective heat from warm air registers or electrical appliances Refer to the thermostat manufacturer s instruction sheet for detailed mounting information Twinning WARNING When servicing either twinned furnace power must be turned off on both furnaces Failure to complymayresultinimproperoperationleading to damage to the furnaces or personal injury Singlestagefurnacesarenotsuppl...

Page 25: ... NOT reset the switch without identifying and correcting the fault condition Verify the blower door is in place closing the door switch in the line voltage circuit Verify the gas line has been purged and all connections are leak free Start up Procedures Do not perform these steps until all of the checks in the previous steps have been completed 1 Set the thermostat to the lowest setting 2 Turn off...

Page 26: ...rnace is shipped from the factory pre wired for 4 blower speeds There is a fifth alternate speed available on the motor To utilize the alternate speed remove the wire at the motor plug of the desired speed to be changed H MH ML L Reconnect this wire to the alternate motor plug speed tap Verifying Burner Operation CAUTION The door over the burners may only be open for inspection purposes only The d...

Page 27: ...n the selected FAN speed See Figure 26 page 24 for fan speed settings If a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed If the W terminal receives a call for heat during continuous fan the blower will de energize A call for fan is ignored while in lockout MAINTENANCE WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety w...

Page 28: ...LEANING THE BURNER 11 Replace all the parts in reverse order from which they were removed 12 Follow the lighting instructions found on the furnace door to return the furnace to operation Verify proper operation after servicing Vent System Check the inlet pipe if applicable and outlet pipe to ensure they are not blocked by debris Any damaged section of vent pipe must be replaced and any obstruction...

Page 29: ... Vent pipe Ø 3 Cond Ø 1 1 16 FRONT VIEW 28 3 Flue Combustion Air 7 1 2 J951X U UPFLOW HORIZONTAL FURNACES MODEL S DIM A DIM B DIM C J951X038BU 17 1 2 15 7 8 16 1 8 J951X054BU J951X072CU 21 19 3 8 19 5 8 J951X090CU J951X108DU 24 1 2 22 7 8 23 1 8 J951X120DU NOTE Dimensions shown in inches Figure 30 J951X D Cabinet Dimensions A 23 1 2 C 34 1 2 22 1 2 2 3 4 Bottom Panel 25 3 8 22 1 2 17 1 4 17 7 8 28...

Page 30: ...ginal wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temperature of at least 105 C Use copper conductors only Diagnostic Description Green LED Red LED Control Fault No Power Off Off L1 Neutral Polarity Fault Flash Flash 1 Hour Lockout n O n O n o i t a r e p O l a m r o N Pressure Switch Closed Fault On Flash Pressure Switch Open Fault Flash On...

Page 31: ...OR ELECTRONIC AIR CLEANER HUMIDIFIER HOT SURFACE IGNITOR INDUCER 120 VAC 24 VAC TRANSFORMER K4 K3 K2 P1 7 EAC P2 3 HUM P2 1 XFORMER NEUTRAL NEUTRAL NEUTRAL NEUTRAL P2 4 P2 6 NEUTRAL SUPPLY AIR LIMIT ROLL OUT LIMIT VENT LIMIT BLOWER LIMIT SWITCH BLOWER DECK LIMIT SWITCH 24V R W G Y C P1 8 P1 3 P1 5 P1 6 P1 2 COM P1 4 K1 PRESSURE SWITCH 24V K8 GND P1 9 GAS VLV MICRO TO MOTOR RELAYS 3A FUSE BLOWER MO...

Page 32: ... 44 220 439 84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 327 112 32 161 321 114 32 158 316 116 31 155 310 118 31 153 305 120 30 150 300 CAPACITY OF BLACK IRON GAS PIPE CU FT PER HOUR FOR NATURAL GAS W SPECIFIC GRAVITY 0 60 NOMINAL PIPE DIAMETER IN...

Page 33: ...SSURE 6 000 to 7 999 FT 57 61 57 57 57 57 56 56 ORIFICE SIZE 9 0 8 0 9 0 9 0 9 0 9 0 9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 57 61 57 57 57 57 56 56 ORIFICE SIZE 8 5 7 5 8 5 8 5 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATURAL GAS ALTITUDE ABOVE SEA LEVEL BTU PER CUBIC FOOT 650 700 750 800 850 900 950 1 000 1 050 2 000 FT LOW LOW LOW LOW LOW LOW HIGH HIGH HIGH 3 000 FT LOW L...

Page 34: ... 000 to 9 999 FT 49 53 49 49 49 49 48 48 ORIFICE SIZE 3 0 2 8 2 8 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE HIGH ALTITUDE DERATION NATURAL GAS WITH LOW HEATING VALUE ALTITUDE ABOVE SEA LEVEL INPUT BTU 38 000 SC MODELS 38 000 SD MODELS 54 000 72 000 90 000 108 000 118 000 120 000 0 to 1 999 FT 45 51 47 47 47 47 46 45 ORIFICE SIZE 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 MANIFOLD PRESSURE 2 000 to 2 999 FT 45 51...

Page 35: ... supply inlet to building or the combustion air inlet to any other appliance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of opening 1 ft 300mm above opening 12 inches 30cm for appliances 10 000 Btuh 100 000 Btuh 30kW 9 inches 23cm for appliances 10 000 Btuh 50 000 Btuh 30kW 36 inches 91cm for appliances 100 000 Btuh 30Kw 12 i...

Page 36: ... close to furnace connection as possible Wall Normal Snow Level COMBUSTION AIR 90 Elbow both ends Seal Caulk Around Pipes at Building 90 Elbow 7 12 Min 90 Elbow 90 Elbow Support System on Vertical Rise COMBUSTION AIR FLUE PIPE FLUE PIPE COMBUSTION AIR HORIZONTAL VENTING w 2 Pipes Upflow Furnace Shown VERTICAL VENTING w 2 Pipes Upflow Furnace Shown PVC Tee PVC Trap PVC Tee PVC Trap PVC Tee PVC Trap...

Page 37: ... NOTE 5 Inline Drain Tube Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTES 2 3 Inline Drain Tube Field Supplied See NOTE 3 Collector Box Drain Factory Equipped See NOTES 2 3 X See NOTE 5 X See NOTE 5 Field Supplied Drain Line Attached to PVC Trap Do Not Trap NOTES 1 See Accessories section page 17 for optional PVC Tee configurations and drainage options 2 Drain lines must...

Page 38: ...g Plug See VIEW D for drain line positions Flange Flange Option 5 Option 6 J951X U SERIES HORIZONTAL LEFT 1 PIPE OPTION J951X U SERIES HORIZONTAL LEFT 2 PIPE OPTION J951X U SERIES HORIZONTAL RIGHT 2 PIPE OPTION COMBUSTION AIR COMBUSTION AIR Collector Box Drain Factory Equipped See NOTE 2 Collector Box Drain Factory Equipped See NOTE 2 NOTES 1 See Accessories section page 17 for optional PVC Tee co...

Page 39: ... 4 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Factory Supplied See NOTE 4 PVC Trap PVC Tee PVC Trap PVC Tee PVC Trap PVC Tee PVC Trap Collector Box Drain Factory Equipped See NOTE 2 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Field Supplied See NOTES 2 3 X See NOTE 5 X See NOTE 5 X See NOTE 5 X See NOTE 5 Rubber Grommet Field Supplied Drain Line Attached to PVC T...

Page 40: ... Closed Fault On Flash Pressure Switch Open Fault Flash On Open Limit Switch Fault Flash Off DIAGNOSTIC DESCRIPTION YELLOW LED Low Flame Sensor Signal Continuous Flash Flame Present On Table 13 Control Board Fault Conditions FURNACE COMPONENTS The descriptions below are various functional components that affect the operation and shutting down of this furnace Some of these components and their loca...

Page 41: ...ntrol Board Pressure Switch Transformer DOWNFLOW FURNACE J951X D SERIES Figure 37 J951X U Component Locations Burner Assembly Finish Flange Flame Sensor Igniter Roll Out Switch Gas Valve Furnace Control Board Pressure Switch Condensate Transformer Blower Assembly Blower Door Switch Inducer Assembly Pressure Switch Inducer Inducer Limit Switch Main Air Limit Switch UPFLOW HORIZONTAL FURNACE J951X U...

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Page 44: ...e YES NO Filter s clean YES NO Flue connections tight YES NO Is there proper draft YES NO ATTENTION INSTALLERS It is your responsibility to know this product better than your customer This includes being able to install the product according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the ...

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