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OC-1204A User’s Manual - Rev 1.0 

 

OPERATION – L.E.D INDICATORS 

 

The charger contains Two (2) L.E.D indicators.   
One (1) is used for the charging status and the other LED is a Fault Indicator. 

 

L.E.D INDICATIONS 

Fault 

Charging 

Full / Float 

 

Red 

Yellow 

Green 

AC Power Connected, battery disconnected. 

FLASH OFF  OFF 

Soft Start Charging (Battery <10%) 

OFF 

FLASH OFF 

Bulk Charging (Battery <50%) 

OFF 

ON OFF 

Absorption Charging (Battery 50 - 90%) 

OFF 

ON OFF 

Float Charging (4 Hours) (Battery >90%) 

OFF OFF 

FLASH 

Fully Charged (Battery = 100%) 

OFF OFF  ON 

Output Pins shorted / Reverse Polarity Connection 

FLASH OFF  OFF 

Soft Start / Bulk Charging (Timed Out) 

ON OFF OFF 

 
 

TROUBLE SHOOTING 

 
 

Problems 

Indication 

Possible causes 

Suggested solution 

Charger does 
not work 

Indicator 
lights are not 
on 

- No AC power 

- Check AC connections and make       
  sure Power Point and Charger is 
switched ON 

 
Charger has 
no DC output 

 
Fault LED    
is Flashing. 

- Output is short circuited 
- Output cables are not 

connected to the battery. 

- Output Reverse polarity 
connection 

- Check that there are no foreign 

objects inside the connectors. 

- Check that the plugs have been 

securely connected. 

- Check that the plugs have not been 

forced together incorrectly. 

 
No Charging 
Current 

 
Fault LED    
is ON 

- Battery is severely sulphated 
- Battery has a damaged cell 
- Overheat protection mode 

- Check the Battery condition, age etc. 
- Battery may need replacement. 
- Move battery & Charger to cooler 

environment 

Long 
charging 
time, Full 
light does not 
come on 

 
Fault LED    
is ON 

- Battery capacity too large 
- Battery is defective 
- 4 hours Soft Start timed out 
- 16 hours Bulk Charge timed out 

- Check the charger specification 

matches the battery capacity. 

- Battery cannot be charged and must   
 be replaced. 

 

 

CHARGING CURVE (VOLTAGE) 

 

 

 
 

Summary of Contents for OC-1204A

Page 1: ...w Zealand Conditions WARNING This charger is designed for indoor use only and should never be exposed to rain Do not attempt to use the charger if it has been dropped or damaged Never attempt to charge a damaged battery frozen battery or non rechargeable battery Do not use the charger in a closed area or poorly ventilated area Never smoke use an open flame or create sparks near a battery or charge...

Page 2: ...formation The Charging process The Charging LED s will indicate the Charging Stages The charging stages are as follows STAGE 1 Soft start Charges the battery using half the maximum current until the battery voltage is over 11V YELLOW Charging LED Flashing STAGE 2 Bulk Charge Charges using a constant maximum current until the battery rises to the Absorption level YELLOW Charging LED ON STAGE 3 Abso...

Page 3: ...AC power Check AC connections and make sure Power Point and Charger is switched ON Charger has no DC output Fault LED is Flashing Output is short circuited Output cables are not connected to the battery Output Reverse polarity connection Check that there are no foreign objects inside the connectors Check that the plugs have been securely connected Check that the plugs have not been forced together...

Page 4: ...meters 5 1 Plastic Enclosure Dimensions 164 L x 85 W x 55 H mm 5 5 Net weight approx 620g 6 Environmental Characteristics 6 1 Operating temperature 0 to 40 o C 6 2 Storage temperature 25 to 85 o C 6 3 Operating Humidity range 0 to 90 RH 6 4 Cooling Passive Natural 2 YEAR MANUFACTURER WARRANTY Zylux Distribution Pty Ltd OzCharge warrants to the Customer that this product is substantially free from ...

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