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OZAK VP-125, Assembly, Installation And Maintenance Handbook

The OZAK VP-125 Assembly, Installation And Maintenance Handbook is a comprehensive manual designed to assist users in effortlessly setting up and maintaining their VP-125 model. With easy-to-follow instructions and valuable insights, this manual is available for free download on our website. Get your copy today to ensure a seamless installation experience.

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25

KK-1302-0001 R(11) 

29.03.2022

400-500-600-700 SERIES TURNSTILES

General

Cover and anchoring bolts

12 mth.

Check/ Tighten

Cover, reader and indicator seals

12 mth.

Check

Rotor head and mounting hardware

12 mth.

Check

Mechanism

Rotor shaft

12 mth.

Check + Lubricate

Damper arm and bearing

12 mth.

Check

Locking levers

12 mth.

Check

Solenoids

12 mth.

Check

Lock spring

12 mth.

Check

Hydraulic damper

12 mth.

Check + Adjust

Mechanical assembly fasteners

12 mth.

Check

Bearings

12 mth.

Check

Electronics

Control Board 

12 mth.

Check + Remove dust

Directional Photosensor 

12 mth.

Check + Remove dust

Wiring and connectors

12 mth.

Check

Indicators and buzzer

12 mth.

Check

WIDE ACCESS/ DDA TURNSTILES

General

Cover and anchoring bolts

12 mth.

Check

Cover, reader and indicator seals

12 mth.

Check

Motor

12 mth.

Check

Mechanism

Motor pulley and drive belt

12 mth.

Check

Rotor shaft

12 mth.

Check + Lubricate

Solenoids

12 mth.

Check

Electronics

Control board

12 mth.

Check + Remove dust

Directional photosensor

12 mth.

Check + Remove dust

Wiring and connectors

12 mth.

Check

Indicators and buzzer

12 mth.

Check

7.1.2 Periodic Maintenance by Technical Service Personnel 

7.2 Trouble Shooting and Repair Guide 

(   Refer all repair work to qualified technical service personnel!)

Description of Fault

Possible Cause

Recommended Action

No power. (indicators, buzzer, locks off) 

1. 

No AC power supplied to unit

2. 

Loose power cable

3. 

Blown fuse 

4. 

Faulty power supply unit

1. 

Restore AC power

2. 

Connect power cable

3. 

Replace fuse (see 2.2)

4. 

Replace power supply unit

Rotor freewheels in both directions 

when power is on while buzzer sound 

is heard.

1. 

Emergency input jumper or relay 

contact is open (if indicators are 

green).

2. 

Loose or faulty photosensor in 

mechanism (if indicators are red with 

periodic beep).

3. 

Faulty control board.

1. 

Connect Emg. jumper or NC alarm 

relay on Emg-Gnd.

2. 

Tighten,repair sensor connection/ 

Replace sensor.

3. 

Replace control board.

Turnstile does not allow passage when 

input contact is given-buzzer heard 

1. 

Restricted lock lever movement 

(due to foreign object such as cable, 

gummed lubricant  etc)

2. 

Sticky solenoid

3. 

Faulty control board

4. 

Misaligned/bent photosensor in 

motorized units

1. 

Repair lever mechanism

2. 

Replace solenoid

3. 

Replace control board

4. 

Adjust photosensor (motorized 

units)

Summary of Contents for VP-125

Page 1: ...WAIST HEIGHT TURNSTILE INSTALLATION AND MAINTENANCE HANDBOOK WARRANTY CERTIFICATE www ozak t com KK 1302 0001 R 11 29 03 2022 ...

Page 2: ...lity 4 4 Indicators 4 5 Equipment and Accessories 5 SETUP AND OPERATION 12 5 1 Power and Grounding Connections 5 2 Control Board Inputs and Outputs 5 3 Control Board External Component Connections 5 4 Control Board Settings 5 4 1 Blocking Passage Direction 5 4 2 Dip Switch Settings 5 4 3 Magnetic Encoder Arm Stop Settings A Tripod B VIP 5 5 Hydraulic Damper Settings Manual Models 6 POST INSTALLATI...

Page 3: ... control and prevent uncontrolled or unauthorized passages in stadiums sports halls leisure facilities business centers public transportation areas museums banks industrial facilities and all premises where collective entrance and exit control are required As passage controlling units turnstiles have the ability to work with any type of access control system such as barcode magnetic card proximity...

Page 4: ...AT 220 V 50 Hz WARNING Never remove the protective cover of the power supply unit for any reason Observe the warning signs power and fuse values when performing any work on the turnstile Warning labels and power supplies may vary depending on the turnstile model and type GROUNDING SYMBOL G Gnd nd P P N N POWER CONNECTOR FRONT VIEW Use only the same type and rating of fuse as selected by the manufa...

Page 5: ...moist fabrics no abrasive materials should be used for cleaning the turnstile surfaces 19 Damaged turnstiles must not be operated and the authorized dealer or the manufacturer s technical support center should be contacted as soon as possible for repair 1 More than one person must not attempt to pass at the same time 2 Turnstile must not be forced kicked abused or tampered with to gain passage wit...

Page 6: ...nsors ON DipSwitch 1 2 3 4 U2 U7 U1 RL1 RL2 U9 Prg XXXXXXXXXXX 220 V AC SMPS KONTROL KARTI C1 S2 S1 P1 P1 R1 Power and Control Wiring Turnstile Body Surface Mounting Bracket Wire Routing Area C1 P1 67 mm 297 mm Shaded areas for cable routing Surface Mounting Bracket Measurements vary according to model Electronic Main Board Version 1 Version 2 Version 3 3 2 1 Installation Illustrations For Differe...

Page 7: ...1 V3 R 1 Rotor Head View CORRECT WRONG Rotor Head Fixing Washer M10 Lock Washer M10x30 Bolt M4x15 Screw LID M4 Star Washer M4x10 Screw 1 1 1 1 1 1 1 A1 R1 V1 V2 C1 T1 V3 Rotor Arm Rotor Head Washer M10 Lock Washer M4x15 Allen Screw M4x10 Allen Screw M4 Star Washer Rotor Head Bolt Rotor Head Cover Rotor WRONG INSTALLATION 1 Seat the arm on the rotor 2 Place Allen screws 2 pcs 3 Tighten screws with ...

Page 8: ... E N1 500 E D N1 X 702 B X 700 E 700 E D X 700 E N1 700 E D N1 X 700 R X FKR 777 X Acrylic Other 605 605 D X 705 E 705 E D X 705 E N1 705 E D N1 X 715 E X 715 B X SWG 101 X Spring Steel MRKT 404 X Locked Ball Bearing 4 Arms 702 R 702 R N1 X Motor Solenoid Motor Polyamide 3 Arms Polyamide Al Aluminium Optional Materials Acrylic Painted Steel Stainless Steel Wood 3 Arms Motor Motor 1 Wing Steel Manu...

Page 9: ...utputs are isolated by opto coupler and relay components for increased reliability 10 Turnstiles can be activated or blocked with the signals received from data collection systems full closed For dropping arm applications an arm control unit battery charger and a rechargeable battery are included as standard feature 11 The power supply is supported by switching mode technology for better voltage r...

Page 10: ...In addition to the side indicators an optional top passage indicator is available which provides further guidance by a blinking green arrow during passage In alarm mode the indicators alternately blink in red and green and buzzer is heard Buzzer is heard when a passage is authorized The system 4 3 System Specifications Wide Access DDA Models Turnstiles For Reduced Mobility Pass Guidance Pressure E...

Page 11: ... case of a power supply failure the power supply unit must be replaced with an original unit obtained from Ozak G G n n d d P P N N SN Res 24V B A A B N O N O Com Com Gnd Gnd Emg INB Gnd Gnd INA 1 2 3 5 6 8 Power Enable B A A B J5 J4 J3 Top Indicators Side Indicators Comm Port Selenoid Out Selenoid Out Direction Sensors ON DipSwitch 1 2 3 4 U2 U7 U1 RL1 RL2 U9 Prg XXXXXXXXXXX 220 V AC SMPS Control...

Page 12: ...P2 Out_P1 5 V 24 V Gnd 0 5 1 sn dry contact or open collector input 8 8 8 8 8 8 Optional counter 1N4001 or similar Busy Out or or TRN1203 0 5 1 sn busy B A A B Enable Gnd Passage confirmation dry contact output Use with access control systems counters etc accessories 0 5 sec N O contact Buzzer Jumper Buzzer disabled when removed Connect a jumper from Enable A B or B A to Gnd to block a passage dir...

Page 13: ...assage when contact open Res Manuel Time Reset optional 0 5 1 sec dry contact collector input veya veya 0 5 1 sn Busy Out Gnd Inhibit terminal blocks access when shorted to gnd Alarm Res Emg InB Gnd Gnd Gnd InA InhA InhB 24V Busy A B N o Com B A N o Com AL N o Com B A or A B 24 VDC Optional counter sample connection 8 8 8 8 8 8 Optional counter 1N4001 etc Busy 0 Closed in alarm RL A RL B RL AL Pas...

Page 14: ...r 10 11 Motor Out MAS 12 Position sensor Drop arm connector socket Motor out 12V DC battery 24V SMPS M N S Access Control Terminal Programming input socket Emg Emergency input Normally Closed contact free passage when contact open Res Manuel Time Reset optional 0 5 1 sec dry contact collector input Inhibit terminal blocks access when shorted to gnd 24 VDC Optional counter sample connection Optiona...

Page 15: ...Control B A A B Enable Gnd 14 1 Solenoid A B 2 Top Passage Indicator and Buzzer 3 Side indicators 4 Optional Comm Port 5 Solenoid B A 6 Direction Photo Sensor 7 Motor Control 8 Power Input 24 VDC 9 Dip Switch 10 Control Inputs 11 Passage Confirmation Contact 12 Buzzer Enable Disable 13 External Module Connector Motor Driver Drop Arm Control etc 14 Inhibit Terminal A Board Serial Number B Stock Cod...

Page 16: ...a Comms Modul Connection 17 Extra Connector 18 Auxiliary Connector A Board Serial Number B Stock Code C Production Number D Board Model B B DipSwitch A A D D C C C 1 EXT1 EXT2 2 3 7 5 6 8 Top Indicators Side Indicators Motor Out Solenoid Out Solenoid Out Power Direction Sensors ON 1 2 3 4 Rx Tx I O_1 I O_2 I O_3 I O_4 Out_P3 Out_P2 Out_P1 5 V 24 V Gnd Res Emg InB Gnd Gnd Gnd InA InhA InhB 24V Busy...

Page 17: ...18 15 Match socket and cable numbers when replacing boards and other parts 1 Solenoid A B 2 Top Indicator 3 Side Indicator Outputs 4 External Out 5 Solenoid B A 6 Direction Photosensor Inputs 7 Wifi Module For Communication 8 Power Inpıt 9 Battery Socket 10 Motor Output Socket 11 Drop Arm Socket 12 Buzzer 13 Auxiliary Modul Connections Motor Drive Drop Arm Control Board etc 14 Inhibit Terminal 15 ...

Page 18: ...sors Normally Closed Open contact when hand inside 4 Release turnstile for one passage relay contact to IN A Gnd terminals of turnstile control board Note System is inoperable when liquid level sensor output closes Low level warning light ON PROXIMITY CARD READER OR TURNSTILE INPUT THERMAL SCANNER RIGHT HAND SENSOR LEFT HAND SENSOR LIQUID LEVEL SENSOR 24VDC POWER SUPPLY GND 24V IFC1010 INTERFACE B...

Page 19: ... to Gnd to block a passage direction open open inhibited inhibited 5 4 Control Board Settings 5 4 1 Blocking Passage Direction For TRN 1203 To block entry into A or B direction short enable pins J4 J5 Turnstile will not allow passage in the blocked direction and indicator for that direction will turn red to show blocked access This feature can be used with a metal detector to automatically block a...

Page 20: ...ed for each direction FIG 2 Bi directional passage by a single control device A single reader or button connected into In A allows passage in both directions FIG 3 A direction free B direction controlled passage Example Controlled entry free exit into a building FIG 4 B direction free A direction controlled passage Wide Access DDA Models Switch number 2 Sets stay open duration to 2 seconds Default...

Page 21: ...y Warning tone indicates that the arm centre position is saved Press PROG button again and release when very rapid warning tone is heard geldiğinde bırakınız Setting Other Arm Positions Saving Settings SONLANDIRMA 5 6 Turn rotor to position other arm at the centre Press and release prog button quickly and hear the saved confirmation tone Repeat same procedure for other arms Note Three beeps indica...

Page 22: ...arm opening stop position is saved Note Three beeps indicate that the wing open position was already adjusted In this case move on to the next setting 7 TRN2101 Control PCB Prog and Reset buttons System Reset and Service Adjustment Mode 2 Single Button Setting Mode SERVİS MODU Press and release reset button Press and hold prog Button while system reset buzzer warning is on Release prog Button when...

Page 23: ...should be increased Before adjusting the damper loosen the dial stop screw with 1 2 mm Allen key taped on the mechanism Caution To prevent damage due to bottoming out of the damper during operation ensure that there is approximately 3 mm clearance between the damper head and the body when the damper arm is fully pushed in Use loctite on damper mounting nuts to prevent loosening by vibration if cle...

Page 24: ... damaged items If there are loose or damaged items contact your authorized dealer or Ozak Check that the turnstile is firmly anchored on the surface No loose or damaged anchoring Check that all mechanical movement is smooth and quiet with no unusual noise rattling etc Inspect electrical cables and connections for any damage water contamination loose connections or wear Contact your authorized deal...

Page 25: ... Check Indicators and buzzer 12 mth Check 7 1 2 Periodic Maintenance by Technical Service Personnel 7 2 Trouble Shooting and Repair Guide Refer all repair work to qualified technical service personnel Description of Fault Possible Cause Recommended Action No power indicators buzzer locks off 1 No AC power supplied to unit 2 Loose power cable 3 Blown fuse 4 Faulty power supply unit 1 Restore AC pow...

Page 26: ...3 Loose lock lever spring 4 Stuck broken lock lever 1 Set dip switches off 2 Re insert connector 3 Repair replace lock lever Arm fails to drop in emg mode or when power is cut off Drop arm equipped models 1 Depleted weak 12V battery 2 Loose battery connector 3 Loose drop arm driver board motor connection 4 Jammed drop arm locking mechanism 1 Recharge replace battery 2 Restore battery connection 3 ...

Page 27: ...tery Clamp Spring Direction Photosensor TDS23T 30 Drop Arm Board Drop Arm Motor TRN1203 TRN1901 TRN2101S E Hydraulic Damper Hydraulic Damper Bearing 698 Indicator Lock Lever Lock Lever Microprocessor Motor 24V DC 35W Motor Belt Motor Control Board MC 24 SM Polyamide Rotor Head Rotor Head Cap Rotor Mounting Set SMPS 50W 24V SMPS 100W 24V Solenoid 5V Top Indicator Type 1 Top Indicator Type 2 Magneti...

Page 28: ...E N1 705 E D 705 E D N1 715 E 715 B 1 30 01 14 0001 Direction Photosensor TDS23T 30 c 30 01 01 0025 30 01 01 0028 30 01 01 0032 30 01 01 0034 3 Code Varies with Serial Number Indicator 4 20 02 07 0027 Lock Lever 20 02 00 0080 Main Rotor Shaft 20 02 12 0508 Main Rotor Shaft 6 10 01 23 0001 Microprocessor 30 01 16 0003 Motor for 605 30 01 16 0004 Motor for 705 8 10 04 19 0001 Motor Belt 9 30 01 03 0...

Page 29: ... OF DELIVERY WARRANTY PERIOD SERIAL NUMBER MANUFACTURER ÖZAK GEÇİŞ TEKNOLOJİLERİ SANAYİ TİC A Ş ADDRESS Çuhane CD N0 130 41080 KÖSEKÖY KOCAELİ TURKEY PHONE FAX 90 262 373 48 48 Pbx E MAIL ozak ozak t com WEB www ozak t com T S E K TS EN ISO 9001 2015 D ZM 12007 01 01 ...

Page 30: ...erated and maintained in accordance to the recommended periodic maintenance plan of the manufacturer as outlined in the relevant technical documentation of the product Such documentation is provided with the product or it can be obtained from the manufacturer 1 Any tampering or damage on warranty certificate or serial numbers and labels that prevent the identification of the product 2 Any modifica...

Page 31: ...TES SPECIAL DESIGN TURNSTILES FREE PASSAGE RETAIL LINE TURNSTILES İlgili Direktifler Relevant Directives 2006 42 EC Makine Emniyet Yönetmeliği Machine Safety Directive 2014 30 EU Elektromanyetik Uyumluluk Yönetmeliği Electromagnetic Compatibility Directive HARMONİZE STANDARTLAR a Göre Uygulanmış Yönetmelikler Regulations applied according to HARMONIZED STANDARDS EN ISO 12100 2010 EN 60204 1 2018 E...

Page 32: ...48 90 262 373 48 48 E ozak ozak t com DD 75 80 R0 03 03 2015 T 3 48 8 4 4 8 co c 8 48 48 48 48 4 48 48 3 48 48 4 o o z z o o o o oz Ü K RK R R R K K K K K K K K oz Ka 3 3 K o RK K K K K Ü ÜR K K R K www ozak t com 90 262 373 48 48 Google Map KK 1302 0001 R 11 29 03 2022 ...

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