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Ozito BJK-1010, Instruction Manual

The Ozito BJK-1010 Instruction Manual is your complete guide to efficiently operate and maintain this groundbreaking product. Easily access and download this manual for free from 88.208.23.73:8080, ensuring you have all the necessary information at your fingertips. Get the most out of your Ozito BJK-1010 with this comprehensive user manual.

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17

trouBleSHootinG

problem

cause

remedy

Plunge will not move 

forward to cut

Excessive build-up of 

sawdust in plunge rails

Clean plunge rails with 

compressed air to remove 

any sawdust and debris

Incorrect depth of cut

Misalignment of depth 

stop

Calibrate depth stop 

using the instructions in 

the setup section of this 

manual

Incorrect height of cut

Misalignment of height 

adjustment scale

Calibrate height 

adjustment scale

Workpiece smoking 

during cutting operation

Blade is blunt

Replace blade.

Sparking visible through 

housing air vents

Normal operation

It is normal for some 

sparking to be visible 

through the housing air 

vents during operation

Excessive sparking visible 

through housing air vents

Carbon brushes are worn Replace brushes. This 

operation should 

be completed by an 

authorised service agent 

only.

Does not start

No supply voltage

Check the mains power, 

power cord, extension 

cord, plug and house 

fuse.

Contact Ozito customer 

service

On/Off switch broken
Carbon brushes are worn
Motor Defective

Biscuit joiner works 

intermittently

Damaged electricity 

power cord

Check power cable. If 

damaged, contact Ozito 

customer service.

On/Off switch may be 

damaged

Contact Ozito customer 

service

Summary of Contents for BJK-1010

Page 1: ...JK 1010 WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference To view the full range visit www ozito com au 0112 ...

Page 2: ... 11 000 min 1 100x22x4mm 22mm 14mm 0 90 M 10 3 25kg Trigger switch with safety lock off 1 Bevel locking knob 2 Base 3 Bevel adjustment scale 4 Kerf guide 5 Centreline indicator 6 Fence 7 Height locking knob 8 Depth adjustment knob not shown 9 Height adjustment scale not shown 10 Spindle lock not shown 11 Assist handle 12 Dust port 13 Dust bag 14 Rear handle 15 1 2 3 5 6 9 12 13 8 7 4 11 10 14 15 ...

Page 3: ...Y WARNINGS BISCUIT JOINER SAFETY WARNINGS PREPARATION SET UP OPERATION BISCUIT GUIDE JOINTS MAINTENANCE TROUBLESHOOTING SPARE PARTS DESCRIPTION OF SYMBOLS PACK CONTENTS WARRANTY Page 2 Page 4 Page 4 Page 5 Page 7 Page 8 Page 12 Page 13 Page 14 Page 15 Page 17 Page 18 Page 18 Page 19 Page 20 ...

Page 4: ... protection against injury resulting from a possible electrical insulation failure within the tool Using an Extension Lead Always use an approved extension lead suitable for the power input of this tool Before use inspect the extension lead for signs of damage wear and ageing Replace the extension lead if damaged or defective When using an extension lead on a reel always unwind the lead completely...

Page 5: ...or use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under...

Page 6: ...sories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving...

Page 7: ...ed physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Recommendations for the use of a residual current device with a rated residual current of 30mA or less Using an Extension Lead Always use an approved extension lead suitable for the power input...

Page 8: ...oss the face of the workpiece to indicate the centre Fig 3 Using a ruler mark the centreline across the entire face of the 3 workpiece Fig 4 PREPARATION SET UP Make sure your biscuit joiner is unplugged before performing any of the preparation and setup operations described in this manual Assembling the dust bag Ensure the zipper on the end of the dust bag 14 is closed 1 Line up the flat edge on t...

Page 9: ...ment knob 9 clockwise or 1 anti clockwise until you hear a click Fig 8 This indicates that the depth adjustment knob 9 is locked in the correct position The markings on the depth adjustment knob 9 relate to cutting depth according to the biscuit used It is recommended that the centreline of the biscuit 4 should be 65mm from the edge of the workpiece Using a square measure and mark a point 65mm fro...

Page 10: ...kings on the depth adjustment knob 9 to cutting depth and the biscuit used according to material thickness Marking Biscuit Cutting Depth 0 0 8mm 10 10 10mm 20 20 12 5mm M N A 13 5mm maximum Note It is recommended to check the accuracy of the depth adjustment knob 9 as part of your setup procedure This can be achieved by setting the depth adjustment knob 9 using the procedure outlined above then ex...

Page 11: ...ines up with the 4 centreline you marked on the face of the workpiece If it does not line up repeat steps 1 3 until the height is adjusted accurately Note The indicator on the height adjustment scale 10 measures the distance between the face of the fence 7 and the centre of the blade Note After completing this operation double check the cutting angle to ensure the face of the fence 7 is flush with...

Page 12: ...lign 4 the centreline indicator 6 on the fence 7 with the biscuit centreline mark on the workpiece Fig 16 Push safety lock off switch 1 forward and depress the trigger 5 switch 1 Fig 17 Allow your biscuit joiner to reach maximum speed and then push it forward to extend the blade into the workpiece When the depth stop 9 bottoms out against the depth 6 adjustment knob 9 Fig 18 pull back releasing pr...

Page 13: ...g Biscuit guide Biscuit Selection Below is a table outlining the dimensions of the 3 common biscuits sizes which your biscuit joiner has preset depths for on the depth adjustment knob 9 Biscuit Width Length 0 16mm 44mm 10 19mm 54mm 20 25mm 60mm The above mention biscuits are typically 3 75mm thick and made from compressed beech wood shavings stamped out in an oval pattern Always try to use the lar...

Page 14: ... the end of a board is joined to the face of another board Typical applications for T joints are attaching shelves to bookcases or inner support braces to frames Actual cutting of a T joint is as simple as any other cut However it is critical that you mark the centrelines mark the intersection points for each slot and cut each slot correctly Edge to edge joint Edge to edge joinery is one of the ea...

Page 15: ...llips head screws by rotating anti 2 clockwise and remove the base 3 to gain access to the blade Fig 20 Depress the spindle lock 11 3 Using the pin spanner supplied undo locking flange 4 by turning pin spanner counter clockwise right hand thread Fig 21 Fig 21 Fig 20 Spindle Lock Caution Never use the spindle lock while the machine is running Caution Never use the spindle lock to stop the motor The...

Page 16: ... and debris to ensure proper operation of your biscuit joiner Keep the ventilation slots of the biscuit joiner clean at all times and prevent any foreign mat ter from entering Blow out the unit through the rear ventilation slots with compressed air periodically to ensure a dust free area around the switch If the housing of the biscuit joiner requires cleaning use a moist soft cloth only Do not use...

Page 17: ...Sparking visible through housing air vents Normal operation It is normal for some sparking to be visible through the housing air vents during operation Excessive sparking visible through housing air vents Carbon brushes are worn Replace brushes This operation should be completed by an authorised service agent only Does not start No supply voltage Check the mains power power cord extension cord plu...

Page 18: ...BJ 0001 Assist Handle SPBJK1010 23 Switch SPBJK1010 29 Carbon brushes pair SPBJK1010 38 Brush Holder pair SPBJK1010 39 Pin Spanner SPBJK1010 50 Dust Bag Connector SPBJK1010 85 Dust Bag SPBJK1010 87 V Volts Altemating current Hz Hertz W Watts min Revolutions or reciprocation per minute Double insulated Electrical Emissions Conformity EMC Read instruction manual Wear eye breathing ear protection War...

Page 19: ... com au Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way Please recycle where facilities exist Check with your local council authority for recycling advice Recycling packaging reduces the need for landfill and raw materials Reuse of recycled material decreases pollution in the environment Please recycle packaging where faci...

Page 20: ...URN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCED...

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