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7

WELDER SAFETY WARNINGS

WARNING!

 

The appliance is not to be used by persons (including children) with reduced 

physical, sensory or mental capabilities, or lack of experience and knowledge, unless 
they have been given supervision or instruction.

Young children should be supervised to ensure that they do not play with the appliance.

Before connecting a tool to a power source (mains switch power point receptacle, outlet, etc.) be sure 
that the voltage supply is the same as that specified on the nameplate of the tool. A power source 
with a voltage greater than that specified for the tool can result in serious injury to the user, as well as 
damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the 
nameplate rating is harmful to the motor.

•  Under no circumstances should the housing of the welder be opened.
•  Never attempt to repair or modify the welder. 
•  Screen off the work place to protect others working nearby from UV rays.
•  Do not use the welder in damp or wet conditions.
•  Do not use the welder for pipe thawing.
•  Do not use cables with worn insulation or loose connections.
•  Disconnect from the power supply before replacing welding wire.
•  Avoid direct contact with the welding circuit.
•  Never pull on the welding leads or the power cord to move the welder.
•  Ensure the welding materials are securely clamped down/fastened before welding.
•  Always place welding torch and clamp on flat stable surface when not in use.
•  Never put the welding torch down until the welder is switched off.
•  Store all spare welding wire in a safe place, away from the welding area.
•  Welding materials with contaminated surfaces may generate toxic fumes. Ensure the surface is clean 

before welding. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.

•  Do not weld metal equipment that holds/contains flammable materials, gases or liquid combustibles.
•  Zinc-plated or galvanized material should not be welded as the fumes created are highly toxic.
•  Do not weld painted / oiled materials. Ensure all welding surfaces are stripped / cleaned down to the 

bare metal.

•  Always check the welding material before welding to see if it the material is compatible with self 

shielded flux cored arc welding.

•  Do not use the welder near food or food preparation areas.
•  Do not weld cadmium plated steel. Always check the welding material for control measure before 

welding

•  Use only one welder to weld at all times.
•  Only connect the welding machine to an earthed electric network.
•  Never touch live parts or the welding rod with wet hands/gloves/clothing.
•  Ensure there is a level of insulation (welding mats) between yourself and the ground as well as the 

workpiece when welding.

•  Ensure cables or welding electrode holder are not squashed by heavy objects and that they are not 

exposed to sharp edges or a hot work piece.

Summary of Contents for IMW-100

Page 1: ...al or high frequency use WARRANTY OZITO Australia New Zealand Head Office 25 Fox Drive Dandenong South Victoria Australia 3175 ozito com au Self Shielded Flux Cored Inverter Arc Welder 0 9mm Torch Tip...

Page 2: ...t and ultraviolet radiation It is essential that the eyes of the operator and any bystanders are protected from the glare during welding ALWAYS use a face shield or welding helmets fitted with the cor...

Page 3: ...7 Rotate the pressure arm back into place and flip the tension adjustor bar back to lock it in place Assembling The Welding Mask The included welding mask must be fitted with the lens assembly and han...

Page 4: ...the surface without bending switch off the welder and tighten the feed tensioner slightly by turning it clockwise 7 The tension is correctly set if the wire fed through the torch bends when it encoun...

Page 5: ...ERATION ON Off Switch The on off switch is located on the rear of the welder 1 Press the on off switch into the on position I to switch the unit on 2 To switch the unit off press the switch to the 0 p...

Page 6: ...should become hot the welder could overheat If the welder overheats the Thermal Overload Protection feature will automatically shut down the welder THIS CAN OCCUR IN HEAVY USE AND DOES NOT INDICATE A...

Page 7: ...off Check on off switch is in the on position Power supply fault Test power supply with another product avoid using extension leads Circuit breaker tripped Check the rating of the circuit breaker on t...

Page 8: ...nvironment Please recycle packaging where facilities exist Check with your local council authority for recycling advice CARING FOR THE ENVIRONMENT SPARE PARTS Spare parts can be ordered from the Speci...

Page 9: ...IMW 100 0321 SELF SHIELDED FLUX CORED INVERTER ARC WELDER 100A MAINTENANCE MANUAL ON THERMAL OVERLOAD ALLOW WELDER TO COOL DOWN 100A INVERTER MIG WELDER VOLTAGE MIN MAX FEED RATE MIN MAX...

Page 10: ...wer Tool Safety Warnings Page 5 Welder Safety Warnings Page 7 Circuit Diagram Page 10 Maintenance Page 12 1 2 1 On Off Switch 2 AC Power Cord 3 Power ON LED 4 Thermal Overload LED 5 Voltage Control Di...

Page 11: ...RMAL OVERLOAD ALLOW WELDER TO COOL DOWN 100A INVERTER MIG WELDER VOLTAGE MIN MAX FEED RATE MIN MAX 3 4 8 3 7 10 9 5 6 ONLINE MANUAL Scan this QR Code with your mobile device to take you to the online...

Page 12: ...on the rating plate Note The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand Using an Extension Lead Always use an approved extension lead suitable for the pow...

Page 13: ...the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a po...

Page 14: ...cidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in th...

Page 15: ...materials are securely clamped down fastened before welding Always place welding torch and clamp on flat stable surface when not in use Never put the welding torch down until the welder is switched o...

Page 16: ...to be moved or shielded Fumes Toxic gases are given off during the welding process which may collect in the welding area if the ventilation is poor Be alert at all times to the possibility of fume bu...

Page 17: ...e safety regulations during welding and after it Remember that fire can break out from sparks even several hours after the welding work is completed Protect the environment from welding splatter Remov...

Page 18: ...10V_1 GND R13 R12 VGND R54 DZ9 R10 D4_1 C8_1 D5_1 C10 C5_1 R11 VGND R16 R57 VGND 12V R15 C15 C13 D15 D5 1 2 CN6 11 12 3 1 5 6 8 10 9 2 T6 D30 D29 D33 D32 C49 C47 C11 C4_1 GND GND C48 C46 15V C9_1 C3_1...

Page 19: ...D30 R74 R33 GND D31 D28 C50 C40 15V R64 D27 C43 R48 Q8 C42 GND 3 2 1 8 4 U4A 15V 15V 5 6 7 U4B GND OUT 6 SEN 3 VCC 7 COMP 1 VFB 2 RT CT 4 VREF 8 GND 5 U1 C3 C2 D1 C08 C1 R01 R26 R03 R28 C7 R29 C9 R27...

Page 20: ...switch off the tool and make sure that it is secured in such a way that it cannot be started up again by any unauthorised person Store the tool in a dry location which is not accessible to unauthorise...

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