BENCH GRINDER SAFETY WARNINGS
WARNING!
When using mains-powered tools, basic safety precautions, including
the following, should always be followed to reduce risk of fire, electric shock,
personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New
Zealand.
If the supply cord is damaged, it must be replaced by a qualified electrician or a power tool repairer
in order to avoid a hazard.
If operating a power tool in a damp location is unavoidable use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged
or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension
lead not suitable for the power input of the tool or which is damaged or defective may result in a risk
of fire and electric shock.
WARNING!
Read all safety warnings and all instructions.
Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all
warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a.
Keep work area clean and well lit
. Cluttered or dark areas invite accidents.
b.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c.
Keep children and bystanders away while operating a power tool.
Distractions can cause
you to lose control.
2. Electrical safety
a.
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and
matching outlets will reduce risk of electric shock.
b.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
d.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled
cords increase the risk of electric shock.
e.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f.
If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3. Personal safety
a.
Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol
or medication.
A moment of inattention while operating power tools may result in serious
personal injury.
b.
Use personal protective equipment. Always wear eye protection.
Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
d.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e.
Do not overreach. Keep proper footing and balance at all times.
This enables better control
of the power tool in unexpected situations.
f.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g.
If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a.
Do not force the power tool. Use the correct power tool for your application.
The correct
power tool will do the job better and safer at the rate for which it was designed.
b.
Do not use the power tool if the switch does not turn it on and off.
Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c.
Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools.
Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d.
Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool.
Power tools are
dangerous in the hands of untrained users.
e.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g.
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed.
Use of the
power tool for operations different from those intended could result in a hazardous situation.
5. Service
a.
Have your power tool serviced by a qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is maintained.
b.
If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualified persons in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
• Always remove the plug from the mains socket before making any adjustments or
maintenance, including changing the wheel.
• Always wear eye protection and check that the safety window on the grinder are properly adjusted.
• Always turn the grinder off when it is not in use and never leave it unattended without first
switching off and removing the power plug. Never leave the grinder until the grinding wheels
have come to a complete stop.
• Do not let anyone under 18 years operate this tool.
• Rags, cloths, cord, string and the like should never be left around the work area.
• If you are interrupted when operating the tool, complete the process and switch off before
looking up.
• Periodically check that all nuts, bolts and other fixings are properly tightened.
• Never operate the bench grinder with cracked or damaged wheels. Always replace cracked or
damaged grinding wheels immediately.
• Always allow a new wheel to run for a few minutes at full speed before using it.
Stand to one side at start up.
• Check that the wheel rotates freely each time before start up.
• Do not use the grinder unless all the guards are properly fitted and secure.
• Check that the tool rests are properly adjusted before commencing use.
• Do not overload the grinder. Allow the grinder to run at full speed, or close to full speed
during use.
• If possible, always use clamps or a vice to hold your work.
• Ensure that the lighting is adequate.
• Do not put pressure on the tool, such that it slows the motor down. Allow the attachments to
work without pressure. You will get better results and you will be taking better care of your tool.
• Make sure that the wheel is not in contact with the work when you start the grinder.
• When using the grinder, use safety equipment including safety goggles or shield,
ear protection, dust mask and protective clothing including safety gloves.
• Keep the area free of tripping hazards.
• Keep your hands well clear of the grinding wheel.
• To prevent damage to the power cable, always lead it away from the rear of the machine.
• Use on materials containing asbestos is prohibited.
• The machine may exceed 85 db (A) at the workplace. The operator will require noise protection
measures and ear muffs if this is the case.
• Protect the mains cable from becoming damaged by oil, solvents and sharp edges.
• Make sure that the switch is turned off when connecting the tool to the power supply.
• Check that the rotating speed shown on the wheel is equal to or higher than the rated speed
of rotation for the grinder.
• Make sure that the grinding wheel is of the correct size for the grinder.
• Take precautions to ensure that flying sparks do not cause any danger, e.g. that they do not hit
anyone or cause inflammable substances to ignite.
• Ensure the eye shields and tool rests are properly adjusted. (max. 2 mm clearance).
• Never use an object to slow or stop the grinding wheel whilst in motion.
• Ensure the bench grinder speed doesn’t exceed the operating speed marked on replacement
wheels.
• Always use the eye shields and tool rests. Ensure the eye shields and tool rests are properly
adjusted. Don’t use grinding wheels for cutting purposes.
• Before starting work, firmly screw the grinder to the workbench etc. using the mounting holes in the
base plate.
• Adjust the spark deflector periodically in order to compensate the wear of the wheel. Distance
between the spark deflector and the wheel should in no case exceed 2mm.
• The grinding wheel must be replaced at the latest when the spark deflector and the workpiece
support can no longer be set a maximum distance of 2mm from the grinding wheel.
Keep this safety information in a safe place.
If in doubt, do not plug in the tool. Using a power
source with a voltage less than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose. Any use other than those mentioned in this
Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any
damage or injury resulting from such cases of misuse.
To use this tool properly, you must observe the safety regulations, the assembly instructions and the
operating instructions to be found in this manual. All persons who use and service the machine have to
be acquainted with this manual and must be informed about its potential hazards.
This appliance is not intended for use by young or infirm persons unless supervised by a responsible
person to ensure that they can use the appliance safely. Young children should be supervised to
ensure that they do not play with the appliance.
The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting
from such changes.
Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors. The
following hazards may arise in connection with the tool’s construction and design:
• Damage to the lungs if an effective dust mask is not worn.
• Damage to hearing if effective ear defenders are not worn
• Contact with the grinding wheel where it is not covered.
• Catapulting of parts from damaged grinding wheels.
• Catapulting of workpieces and parts of workpieces from the machine.
Wear goggles, Wear ear protection, Wear a breathing mask
