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Form 1189                                                                                       SRF-48 ROLL FEED                                                               4/1/2009 

                                                                                     

 

 

1.2.

 

ELECTRICAL INSTALLATION  

The 

Ultra Control  

 has been designed to make electrical connections quickly and easily.  All that is required is a "clean" 

source that must be connected to the main disconnect switch.  

The inputs and outputs to your press control (i.e. Emergency Stop, Feed Cam Signal, Pilot Release Cam Signal, Reset 
Cam Signal) must also be connected for proper operation. 

Note, that if your feed is supplied with P/A PLS (Programmable Limit Switch) you don’t have to wire Feed and Reset 
Cam signals. 

The motor connects to the electrical control by factory installed "Amphenol" (Military Specifications) Quick connectors.  

The optional PLS connects to the electrical controls by factory installed Military Quick connector. 

 

IMPORTANT! 

 

A GROUNDING CONDUCTOR MUST BE INSTALLED FOR PROPER MACHINE GROUNDING

 

NOTE:  

All connections should be made in accordance with National Electrical Code (NEC) requirements and must 
comply with all local ordinances. 

 

NOTE: 

A word about electrical “noise” - Most pressroom environments contain considerable electrical noise.  It is 
emitted from electro-mechanical press relays, contacts, and solenoids.  While the 

Ultra Control

 is designed to 

minimize “self generated” electrical noise, it is difficult to provide protection for all applications.  If erratic 
system behavior is experienced, then the source of the "noise" must be suppressed with either a 
resistive/capacitive type of suppressor on AC coils, or “Avalanche” type diodes on DC coils. 

 

NOTE: 

The 

Ultra Control

 is fully protected by line circuit breakers. 

 

NOTE: 

The electrical control enclosure is supplied with a stand/support, which may be placed in any convenient location.  
The enclosure may also be mounted in any fixed location as long as the cabling is adequate to reach the feed.  It is 
not recommended that the electrical enclosure be mounted directly to the press.  The vibrations caused by the 
punch press can result in damage to the control system  

 

Summary of Contents for SRF-48

Page 1: ......

Page 2: ...STALLATION 3 1 1 MECHANICAL INSTALLATION 3 1 2 ELECTRICAL INSTALLATION 4 1 3 LOADING THE FEED 5 1 4 THREADING THE TOOL 7 1 5 RUNNING THE FEED 8 1 6 PNEUMATIC PILOT RELEASE 9 2 MAINTENANCE 10 3 MECHANI...

Page 3: ...A transition bracket is sometimes required in certain applications The feed should be centered square and perpendicular to the pass line of the press It should be mounted at a height that will accomm...

Page 4: ...ccordance with National Electrical Code NEC requirements and must comply with all local ordinances NOTE A word about electrical noise Most pressroom environments contain considerable electrical noise...

Page 5: ...aded Refer to the Ultra Operating Manual NOTE This example is based on using PLS Programmable Limit Switch but all PLS timing notes can be easily translated to other forms of timing 1 Put the Ultra co...

Page 6: ...e the punches would not pierce the material 5 Check the vertical alignment of the strip If necessary adjust the pass line of the feeder so that the material is at the proper height 6 Assuming that the...

Page 7: ...ts actually connect the press to the feeder the feed must be told when it is safe to move the strip and when the feed move must be completed This connection is an electrical one and not a mechanical o...

Page 8: ...Control into Auto mode and press the Cycle Start button The Ultra Control will now follow the press until it is stopped by the Operator counter emergency stop or feed error TYPICAL 180 DEGREE FEED ANG...

Page 9: ...power to a heavy strip in order to move it that excessive current is drawn by the servo drive This results in the drive shutting down to protect itself and in doing so stops the press NOTE The feed de...

Page 10: ...once a day is a good starting point The feed roll gears set should be coated with a small amount of open gear grease o The main drive belt should be checked periodically for tightness It can be adjust...

Page 11: ...Form 1189 SRF 48 ROLL FEED 4 1 2009 11 3 MECHANICAL PARTS...

Page 12: ...Form 1189 SRF 48 ROLL FEED 4 1 2009 12...

Page 13: ...Form 1189 SRF 48 ROLL FEED 4 1 2009 13...

Page 14: ...Form 1189 SRF 48 ROLL FEED 4 1 2009 14...

Page 15: ...4 DIN 934 M8 M8 HEX NUT BLACK 2 DIN 9427 M6X12 M6x12MM LG BHCS BLACK 23 R SRF 1300 009 SIDE PLATE LEFT 1 R SRF 1300 010 SIDE PLATE RIGHT 1 R SRF 1300 011 DRIVE ROLL 1 R SRF 1300 012 BEARING COVER 2 R...

Page 16: ...IAL GUIDE 2 DIN 1587 ZP M12 M12 DOME NUT ZINC PLATED 8 DIN 7980 M12 M12 WASHER LOCK SPRING STEEL 16 DIN 912 M5x25 M5x25MM LG SHCS BLACK 4 DIN 912 M5x30 M5x30MM LG SHCS BLACK 4 R SRF 1300 001 CASCADE S...

Page 17: ...nsored and enforced safety program Of vital importance to any successful program is the proper selection of guards and devices However there is no safety device that will bring automatic safety to you...

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