Pacbrake Inline Mount Installation Manual Download | Manualshive

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Pacbrake Company
toll-free:

800-663-0096

phone:

604-882-0183

fax:

604-882-9278

e-mail:

info@pacbrake.com

Internet:

www.pacbrake.com

Canada:

19594 96 Ave. Surrey BC V4N 4C3

USA:

250 H St. Box 1822 Blaine WA 98231-1822

Pacbrake exhaust brakes are protected by law.
U.S. patents 5,445,248. Patents pending. Pacbrake and Direct Mount are registered trademarks
of Pacbrake Company. Other trademarks used herein are property of their respective holders.
Printed in Canada L2031.190505

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Summary of Contents for Inline Mount

Page 1: ......

Page 2: ...er I D before cutting the exhaust pipe 1 With the exhaust brake on the bench loosely attach the ex haust pipe adapters provided and make a measurement to determine the length of vehicle exhaust pipe t...

Page 3: ...his time to ensure the joint cannot separate or leak under pres sure 4 If removed reinstall the front section of pipe on the engine Torque turbo clamp to engine manufacturers specification Center brak...

Page 4: ...sleeves provided These will isolate the compressor from vibration NOTE A remote breather kit for compressor intake air must be used if dust or road spray is present near the air intake filter Pacbrake...

Page 5: ...st brake back pressure Pacbrake test gauge kit PT C10600 can be purchased through the Pacbrake distribution system This kit contains all the necessary parts to perform back pressure tests The gauge us...

Page 6: ...AT I O N M A N U A L L 2 0 3 1 P G 6 C10600 Test Gauge Kit 1 2 3 4 5 6 must be ordered separately Illus No Part No Description Qty 1 C10650 Gauge 1 2 C10800 Hose 1 3 C10678 Fitting 1 4 C10677 Steel Tu...

Page 7: ...uilt after 10 2000 is a red wire with a green stripe 2nd from the top of the connector however because of possible production changes using a test light is the only way to be sure With the ignition on...

Page 8: ...ss Neatly secure all wiring with the plastic ties Connect the wiring harness to the solenoid and to the cruise relay 3 Remove the lower instrument panel see arrow Drill a 1 2 hole as shown for the das...

Page 9: ...werstroke Ford Brake Pressure switch Blk Yel Blue Red Dash switch OFF Red Red Red Red Red Black 15 Amp Fuse 12V Ignition Switched Green Black Firewall Blk Yel To Ford PCM Blue Cruise Relay Green NOTE...

Page 10: ...lue wires coming from the relay Replace the engine top cover and neatly secure all wiring with the plastic ties 3 Drill a 1 2 hole through the firewall above the throttle switch and below the clutch m...

Page 11: ...place panel Check Operation Start engine and turn Pacbrake on engine will idle with Pacbrake engaged Advance the throttle from idle to approximately 1200 RPM and back to idle several times ensuring th...

Page 12: ...a 85 86 20 Amp Fuse Connect to positive battery terminal NOTE Pacbrake wiring kit contains toggle type switch source Navistar rocker switch part number 1677051 C1 if desired The NavPak ECM requires ex...

Page 13: ...y receptacle with the green ground terminal under the screw head Install relay Route the loomed yellow wire through the firewall grommet into the cab to be connected to the dash switch later 2 E C M C...

Page 14: ...F S W I T C H I N S T A L L AT I O N Switch location can vary depending on customer choice or the availability of space Choose a location which is convenient to the driver Pacbrake offers a gear lever...

Page 15: ...on power supply 1988 to 1993 models use medium blue 12 gauge wire rear of the fuse panel 1994 to 1997 models use medium blue 14 gauge 1998 models use black with orange trace Install the t tap connecto...

Page 16: ...ud nut and tighten making sure the switch arm is behind the accelerator lever Adjust the switch by loosening the screws and positioning it to click as the throttle returns to it s released posi tion C...

Page 17: ...a 19594 96 Ave Surrey BC V4N 4C3 USA 250 H St Box 1822 Blaine WA 98231 1822 Pacbrake exhaust brakes are protected by law U S patents 5 445 248 Patents pending Pacbrake and Direct Mount are registered...

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