Paccar Winch Carco H60VS, Service Manual

Page 1: ...P O Box 547 Broken Arrow OK 74013 Tel 918 251 8511 Fax 918 259 1575 www paccarwinch com WINCH...

Page 2: ...6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Q 9 F N K C K A 9 F N 7 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6...

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Page 5: ...8 D G L G C 9 K G G D G D G B B L N G A D G F D 8 9 J B H B G F B G G L I 0 L D D G K J 9 D 9 G L 9 H N L L B 9 A B 9 B B N B A K B A D L B D H 9 G A L B D 8 9 9 L A D F D D G D K 9 9 H H D 9 I S 1 0...

Page 6: ...275 PSI FS DC X T X DC FS T P FS BLUE DC RED LL PURPLE...

Page 7: ...B P S T B M G M E U G F V N O P I W X J Y O D D G Z U D D E M G R G O C G O R E O I H C B P S A E M D E G P S O S G E M I B C G P Q S O S G D N G S G O M D M O B P T N B R G D N G O F R G I M H Z B C...

Page 8: ...j i f d d h g h d e k j q k s c e u s k d k m x f i w s u k f m v t b s k j h t s d h z h j k s u f d s t j d z f c z t z f d m b k i t j k l c s u g h i w o g f s k f d m i f o b i j k l b x y c e u...

Page 9: ...NCH BRAKE T BASIC WINCH DC BR CONTROL SUPPLY PRESSURE CABLE DRUM FS X DRAIN WINCH CONTROLS BASIC TRACTOR BRAKE VALVE DRUM CLUTCH X FREE SPOOL TRACTOR CONTROL T REEL OUT REEL IN ASSUME 400psi X X X X X...

Page 10: ...Oil Drain Plug Oil Level Sight Gauge Oil Fill Plug Vent CAUTION...

Page 11: ...ive Train Oil John Deere JD20C CAT TO4 C4 B SAE 10W Transmission Drive Train Oil John Deere JD20C CAT TO4 C4 C SAE 10W 30 Transmission Drive Train Oil John Deere JD20C CAT TO4 C4 D SAE 5W 30 5W 20 Tra...

Page 12: ...R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R O T T M J U B V O C E L W e h q o r H X h Y q O Q u B F G E M J M L J I E M C J M p K E t J M T E N B O L O T...

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Page 14: ...8 J 4 2 1 1 L M 7 9 1 Q 8 7 1 L M 7 9 2 1 8 7 L K 5 B B 4 E F b H C 1 I 8 7 8 J 3 M 9 3 3 Q 4 7 7 L K L 3 9 Z L 7 4 3 8 J 3 4 J 8 Q 7 M M X 1 L X 3 1 L 3 8 4 8 1 M 7 9 2 8 3 4 Y 3 M 3 8 X 3 N 9 1 H 3...

Page 15: ...w t x o p t l m l y w x v r o q t m t m u m w x t v w m o p s t s w m t l x p z q m o m l y w x v r o q s o r t m u m w x t v w m o p q w m x m s t s w x p y u v u o p t m w p x r r m x x m z z o p q...

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Page 17: ...L K T B I C 5 3 2 6 2 4 0 U 2 6 2 6 2 4 3 2 0 6 2 0 U 6 4 2 0 V 6 5 6 0 U 6 W X 6 2 2 4 2 5 0 Y Z _ a b c d e c f g d g b h i c j k l l c m n j d e e o m b i a l j h g j l p c q g b c d i b d r a s d...

Page 18: ......

Page 19: ...Control Valve Directional Control Valve 100 500 700 300 400 750 701 600 800...

Page 20: ...3 8 5 M 0 P 0 2 6 3 6 6 6 0 8 6 M 0 P 0 2 9 3 4 9 4 3 6 8 6 3 9 0 8 1 0 2 S 7 A N q T A E D D F G H I J K A r 8 9 1 6 6 0 8 0 2 9 1 M 0 9 9 M 2 3 9 0 0 9 9 M 2 0 8 0 6 3 8 9 0 2 2 0 3 6 8 3 8 O 3 8 4...

Page 21: ...NO GASKET USE RTV SEALANT 6 7 9 13 14 2 17 16 19 10 12 20 15 11 18 8 5 1 21 25 23 26 27 24 19 20 22 28...

Page 22: ...0...

Page 23: ...M M 8 9 4 C 8 4 c 8 6 D 4 B B M 8 9 6 M M B B 4 5 I M N 6 7 4 8 9 4 I 9 D B M D D 8 9 4 4 6 4 8 6 A 6 8 4 4 8 9 F 8 9 8 9 4 A M 4 6 M M B 8 4 4 8 9 G L 9 4 M 8 9 6 M M B h a i L I 4 8 B M M 4 F 8 9 8...

Page 24: ...CAUTION...

Page 25: ...RIPTION QTY 301 ROLLER BEARING 2 302 THRUST WASHER 217 in 5 5 mm 1 303 CLUSTER GEAR 1 304 O RING 2 305 SPACER 1 306 COUNTERSHAFT PIN 1 307 THRUST WASHER 062 in 1 58 mm 1 308 SPACER 1 CAUTION 0 1 2 3 4...

Page 26: ...H W I E J J I D F G L I N G M M H W I J Y B M M E J L H G M M H W I F O B J H I D L W G Y H Z E J c O H G H I H W I F O B J H I D L W G Y H Z E J L O H W G H H W I L M O H H I K I J K E L Z D O Z P I...

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Page 28: ...CYLINDER 222 SEAL 223 PRESSURE PLATE 224 PISTON BACKUP RING 225 SPRING 226 DISC FRICTION 227 BRAKE DISK 228 MOTOR SUPPORT 229 O RING 230 SPACER 231 CAPSCREW 232 O RING 233 BACK UP RING 234 PLUG 236 SP...

Page 29: ...K 5 B 7 8 K K E 1 1 2 1 2 3 9 B 0 1 6 8 2 1 2 2 3 6 2 2 2 1 2 6 2 N 2 I O Q R T O 1 6 3 1 0 8 1 1 1 1 0 1 6 1 R 6 1 1 6 W X B D O 6 1 2 1 0 F 6 1 0 2 1 1 0 6 6 1 2 Y Z _ a b c d e c _ f g h _ i j d k...

Page 30: ...RAKE CYLINDER 456 THRUST WASHER 445 SPRINGS 457 RING GEAR 446 PISTON 458 COVER 447 RING SEAL 459 O RING 448 O RING 460 55028 THRUST RACE 449 O RING 461 BEARING 450 RING INTERNAL RETAINING 462 PRIMARY...

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Page 32: ...GEAR SHAFT 4 ROLLER BEARING 5 BEARING RACE 6 SPIROL PIN 7 BRAKE PLATE 8 FRICTION DISC 9 WAVE SPRING 10 THRUST RING 11 RETAINING RING 0 1 2 3 0 4 5 6 2 5 7 8 4 5 9 6 0 1 2 3 3 4 0 3 3 0 0 5 7 2 2 9 4...

Page 33: ...F L H P L I N G S T Q G O H O Q F H K L U I N N O L N W O H K H K L U J V H U K L F X V R S q V M N O U I H L H K L Y N O U H O Q F X O G U G W O H K F L W W O F U K Q O J R N O Q N H Q I G G L Z M J...

Page 34: ...2 7 RETAINING RING EXTERNAL 2 8 RETAIINING RING INTERNAL 1 9 OIL SEAL 2 10 CAPSCREW SOCKET HEAD 1 2 13 X 1 G8 SS 1 11 CABLE DRUM 1 12 SECOND REDUCTION GEAR 1 13 SECOND REDUCTION GEAR SHAFT 1 14 BEARIN...

Page 35: ...CAUTION...

Page 36: ...0 5 2 8 4 6 4 5 0 2 1 2 8 8 5 0 4 1 4 2 4 A 9 B C 8 0 4 4 7 8 2 1 4 2 4 4 4 4 D 4 8 5 E 2 F G 5 4 5 4 2 8 4 2 F G 8 4 F 5 4 H H A 9 B C H 1 4 5 5 1 4 4 5 4 4 1 8 2 8 8 4 4 4 I J K L M N O P Q R S Q O...

Page 37: ...t y r r t v w r x z x x r s p x z x x r s x y r r x x z r s t u r v w r x w y z t y v t v w r t r r t u r r y v r t p v w r r d p z r v w z x x r s z v x x w t r v w t t w r z y r z y y x r v r r t r...

Page 38: ......

Page 39: ...6 DAMPER PISTON NSS 1 7 O RING 1 8 CHECK VALVE POPPET NSS 1 9 PILOT ORIFICE 1 10 CHECK VALVE SPRING 1 11 SPOOL SPRING 1 12 O RING 2 13 O RING 1 14 O RING 1 15 BACK UP RING 1 16 BACK UP RING 1 19 PLUG...

Page 40: ...0 1 2 3 4 5 4 6 5 7 6 8 9 4...

Page 41: ...o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds sq in PSI...