Paccar DAF CHARGEMAX 90, User Manual

Page 1: ...A PACCAR COMPANY DRIVEN BY QUALITY CHARGEMAX 90 120 180 User manual ...

Page 2: ...e intellectual property described in this document The information in this document is subject to change without notice and should not be construed as a commitment by PACCAR PACCAR assumes no responsibility for any errors that may appear in this document In no event shall PACCAR be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of ...

Page 3: ...for warnings and dangers 8 1 11 Related documents 8 1 12 Manufacturer and contact data 8 1 13 Abbreviations 9 1 14 Terminology 9 1 15 Orientation agreements 10 2 Description 11 2 1 Type plate 11 2 2 Intended use 11 2 3 Overview 12 2 3 1 Overview of the system 12 2 3 2 Overvie w of the EVSE outside 13 2 3 3 Overview of the EVSE inside 14 2 4 Authorization to charge 14 2 5 Description of the touchsc...

Page 4: ... Charge session 21 4 4 1 Charge an EV 21 4 4 2 Start a charge session 21 4 4 3 Stop a charge session 21 4 5 Energize the EVSE 22 4 6 De energize the EVSE 22 4 6 1 De energize the EVSE general procedure 22 4 6 2 Measure the AC voltage 23 4 6 3 Measure the DC voltage 23 4 7 Remove condensation from the cabinet 24 4 8 Maintenance and cleaning 24 4 8 1 Maintenance schedule 24 4 8 2 Clean the cabinet 2...

Page 5: ...loor space requirements 34 7 7 Ambient conditions 34 7 8 Noise level 34 7 9 Logic interface specifications 35 7 10 DC output specifications 35 7 10 1 General specifications 35 7 10 2 ChargeMax 90 35 7 10 3 ChargeMax 120 36 7 10 4 ChargeMax 180 38 7 11 Power consumption 39 7 11 1 General specifications 39 7 11 2 ChargeMax 90 39 7 11 3 ChargeMax 120 39 7 11 4 ChargeMax 180 39 ...

Page 6: ...English EN US All other language versions are translations of the original instructions 1 5 Illustrations It is not always possible to show the configuration of your EVSE The illustrations in this document show a typical setup They are for instruction and description only 1 6 Units of measurement SI units of measurement metric system are used If necessary the document shows other units between par...

Page 7: ...steps for example Information about the condition of the EVSE before you start the procedure Requirements for personnel for a procedure General safety instructions for a procedure Information about spare parts that are necessary for a procedure Information about support equipment that is necessary for a procedure Information about supplies consumables that are necessary for a procedure Make sure t...

Page 8: ...Related documents Document name Target group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Service manual Qualified service engineer Declaration of conformity CE All target groups 1 12 Manufacturer and contact data Manufacturer ABB EV Infrastructure Heertjeslaan 6 2629 JG Delft The Netherlands Contact data The local representative of the...

Page 9: ...ion of the EVSE Cabinet Enclosure of the EVSE including the components on the inside CHAdeMO Japanese DC fast charging method for electric vehicles Contractor Third party that the owner or site operator hires to do engineering civil and electrical installation work Grid provider Company that is responsible for the transport and distribution of electricity Local rules All rules that apply to the EV...

Page 10: ...greements A Front side face forward to the EVSE during normal use X X direction positive is to the right B Left side Y Y direction positive is rearward C Right side Z Z direction positive is upward D Rear side D C B X Z Y A ...

Page 11: ... grid the ambient conditions and the EV must comply with the technical data of the EVSE Refer to chapter 7 Only use the EVSE with accessories that the manufacturer provides and that obey the local rules Danger General risk If you use the EVSE in any other way than described in the related documents you can cause death injury and damage Use the EVSE only as intended IP54 SN XXXX XXX XXXX XXX Part n...

Page 12: ...eries need to be charged EVSE Refer to section 2 3 2 Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE Power distribution board To connect the EVSE to the AC grid input EV charge cable To conduct the charge from the EVSE to the EV D Parking space E EV F EV charge cable ...

Page 13: ...o not become too hot Cover on the air outlet To prevent a blockage of the air outlet Border cover To cover the lower part of the EVSE EV charge cable outlet and holder To connect and hold the EV charge cable Refer to section 2 7 RFID reader To read the information from an RFID card Payment terminal To pay for the charge session Emergency stop button To stop the EVSE when there is an emergency Touc...

Page 14: ... To connect the EVSE to the AC grid input EV charge cable To conduct the charge from the EVSE to the EV 2 4 Authorization to charge It is possible to use the EVSE with or without authorization An authorization can be based on RFID a personal identification number or a mobile authentication method Authorization requires a subscription to a back office Authorization can be a standard solution from t...

Page 15: ...15 2 5 Description of the touchscreen 2 5 1 General description of the layout A Company logo B Main display area A B C D C Touchscreen control bar D Available connectors on the EVSE ...

Page 16: ...onnector X Charge power Y Connector location Z Type of connector Information To show more information about the EVSE Help To show help information on the qurrent status of the EVSE Language To change the language on the touchscreen Start To start the charge session Stop To stop the charge session 16 ...

Page 17: ... General safety instructions This document the related documents and the warnings included do not replace your responsibility to use your common sense when you do work on the EVSE Only do the procedures that the related documents show and that you are qualified for Obey the local rules and the instructions in this manual If the local rules contradict the instructions in this manual the local rules...

Page 18: ...an accident or a fire at or near the EVSE Water has entered the EVSE 3 6 Safety instructions during cleaning or maintenance Preliminary requirements Keep unauthorized personnel at a safe distance during cleaning or maintenance If for cleaning or maintenance it is necessary to remove safety devices immediately install the safety devices after the work Put on the correct personal protective equipmen...

Page 19: ...rts Rotating parts cat can cause a risk of entrapment PE Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note It is possible that not all symbols are present on the EVSE 3 9 Discard parts or the EVSE Obey the local rules to discard parts packaging material or the EVSE 19 ...

Page 20: ...he EVSE 6 Make sure that the space around the EVSE cannot get blocked Think of snow or other objects Refer to the floor space requirements Refer to section 7 6 7 Make sure that maintenance is done on the EVSE Refer to section 4 8 1 8 If the EVSE is de energized for more than two hours activate the internal heater to remove condensation from the cabinet Refer to section 4 7 Caution Remove condensat...

Page 21: ...tor on the EV 4 Follow the instructions of the EV 5 If the touchscreen shows a message to authorize the charge session do the instruction that the touchscreen shows The EVSE charges the EV and shows the progress on the touchscreen 4 4 3 Stop a charge session 1 On the DAF EV press the green button If the vehicle does not have the green button use the stop button on the touch screen of the EVSE Note...

Page 22: ...ure Preliminary requirements 1 Voltage tester Procedure 1 Open the front door and right doors Refer to section 6 1 2 Set the manual switch to the 0 position horizontal Warning General risk Be careful and use both your hands to turn the manual switch The manual switch turns quite arduous 3 Wait until all the power modules are off All the LEDs of the power modules are off The fans stopped 4 Measure ...

Page 23: ... switch shows the indications R S T and N 4 6 3 Measure the DC voltage Preliminary requirements 1 Only do this procedure if a different procedure refers to this procedure Voltage tester Procedure 1 Measure the DC voltage between the output terminals Power module group output 1 A to power module group output 1 B Power module group output 2 C to power module group output 2 D EV charge cable 1 output...

Page 24: ...the main breakers from the Off to the Manual position b Set the main breakers from the Manual to the Auto position 8 Close the doors Refer to section 6 2 4 8 Maintenance and cleaning 4 8 1 Maintenance schedule Task Frequency Procedure Clean the cabinet 4 months Refer to section 4 8 2 Do a check for damage on the EV charge cables and the connectors 3 months Refer to section 4 8 3 Do a check for dam...

Page 25: ...ak 3 Manually remove dirt Use the non abrasive tool Caution Do not use abrasive tools 4 Rinse with low pressure tap water 5 If necessary apply wax on the front for extra protection and gloss 6 If there was rust and you want it not to appear again apply a rust preventive primer Ask the manufacturer for specifications and instructions 4 8 3 Do a check on the cabinet 1 Do a check for damage on these ...

Page 26: ...ts 1 Cover B 2 Air inlet filter C Caution Prevent contamination of other parts of the EVSE Make sure that contamination on the filter does not come off 5 Install the new air inlet filter Make sure that the air flow direction that is indicated on the air inlet filter corresponds with the air flow 6 Install these parts 1 Clean air inlet filter 2 Cover 7 Tighten the nuts 8 Do the steps 3 to 7 again f...

Page 27: ...nt 5 Carefully pull and remove the outlet filter C Caution Prevent contamination of other parts of the EVSE Make sure that contamination on the filter does not come off 6 Install the new air outlet filter Make sure that the air flow direction that is indicated on the air outlet filter corresponds with the air flow 7 Push the cover to the rear 8 Tighten the nuts 9 Do the steps 3 to 8 again for the ...

Page 28: ...ction 4 5 The touchscreen shows this message Unable to lock the connector The EV charge cable is not connected correctly to the EV Connect the EV charge cable to the EV correctly You are not authorized for the charge session Make sure that you have authorization to charge the EV The touchscreen shows this message Unable to unlock the connector from car A dangerous voltage is present on the EV char...

Page 29: ...uirements Door key Note There is one unique door key for each cabinet Procedure 1 Unlock the lock A of the front door B Use the door key 2 Open the front door 3 If necessary open the left or right doors C through the opening of the front door B A C C 29 ...

Page 30: ... only qualified persons have access to the door key Note There is one unique door key for each cabinet Procedure 1 If the left or right doors A are open close the doors through the opening of the front door 2 Close the front door B 3 Lock the lock C of the front door Use the door key B C A A 30 ...

Page 31: ...o CCS connections CJ One CCS connection and one ChadeMo connection Example Terra 94 C T Terra Brand Terra U 9 Power rating 90 kW V 4 Design generation fourth generation W C EV charge cable connection one CCS connection 7 2 General specifications Parameter Specification Compliance and safety CE CHAdeMO 1 2 IP rating The type plate shows the specification Refer to section 2 1 IK rating according to ...

Page 32: ...I R I I I I I DC fuse 200 A I I I I R I I I I R I I I I R CPI Combo CCS I I I I I I I I I I I I I I R CPI CHAdeMO I I I I I I I I I I I I I I R Touchscreen CPU I I I I I I I I I I I I I I R DC outlet contactor I I I I I I I I I I I I I I R Power supply I I I I R I I I I R I I I I R CCS connector and cable I I I I I I I I I I I I I I I CHAdeMO connector and cable I I I I I I I I I I I I I I I Gun h...

Page 33: ...ra x4 CC CJ JJ Interlink contactor 2 x Terra x4 CC CJ JJ Auxiliary power supply 1 CCS connector and cable 1 x Terra x4 C CJ 2 x Terra x4 CC Gun holder 1 x for CCS type 1 UL connection 1 x for CCS type 2 CE connection 1 x for ChadeMo connection Rain cap for the gun holder 1 x for CCS type 1 UL connection 1 x for CCS type 2 CE connection 1 x for ChadeMo connection 7 5 Cleaning specifications Paramet...

Page 34: ...7 Ambient conditions Parameter Specification Environment general Indoor and outdoor Storage temperature 40 C to 70 C Temperature during use 35 C to 50 C Maximum altitude above sea level 2500 m Temperature derating 40 C 7 8 Noise level Noise level Specification Maximum noise level 62 dB A Y3 Y2 Y1 X1 X2 X2 A Y1 Total depth Y2 Space to open the front door Y3 Space for air outlet 34 ...

Page 35: ...pload Minimum 128 kbit s Bandwidth download Minimum 4 Mbit s Availability 99 9 7 10 DC output specifications 7 10 1 General specifications Parameter Specification DC output voltage range CCS 150 920 V DC Minimum DC output current 15 A Connection standard CHAdeMO 1 2 CCS 7 10 2 ChargeMax 90 Parameter Specification DC output power mode 1 continuously on one EV charge cable Maximum 90 kW Simultaneous...

Page 36: ...charge cable Maximum 120 kW DC output power mode 2 continuously on two EV charge cables Maximum 60 kW Simultaneous DC on two outlets Yes Two DC outputs operate in parallel Maximum DC output current Cooled cable option 300 A A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 B Output voltage V A 100 0 40 20 60 80 100 140 120 160 180 200 200 300 400 500 600 B 700 800 900 1000 B O...

Page 37: ...n function of output voltage A Output current A Output power in function of output voltage A Output current kW A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 B Output voltage V A 100 0 40 20 60 80 100 140 120 160 180 200 200 300 400 500 600 B 700 800 900 1000 B Output voltage V 37 ...

Page 38: ...s Maximum 90 kW Simultaneous DC on 2 outlets Yes Two DC outputs operate in parallel Maximum DC output current Cooled cable option 300 A Note The user can select mode 1 or 2 You can install a cooled cable on a standard EVSE Output current in function of output voltage A Output current A A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 B Output voltage V 38 ...

Page 39: ...de the cabinet When the heater operaters the heater will use most of the required standby power 7 11 2 ChargeMax 90 Parameter Specification kVA Power consumption during normal operation 5 4 7 11 3 ChargeMax 120 Parameter Specification kVA Power consumption during normal operation 7 2 7 11 4 ChargeMax 180 Parameter Specification kVA Power consumption during normal operation 10 8 A 100 0 40 20 60 80...

Page 40: ...1 Environmental Management System DAF Trucks N V Hugo van der Goeslaan 1 P O Box 90065 5600 PT Eindhoven The Netherlands daf com All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright 2022 PACCAR ABB All rights reserved EN 0322 ...