Pace MBT250, Operation & Maintenance Manual

Page 1: ...MBT250 SYSTEMS OPERATION MAINTENANCE MANUAL 1...

Page 2: ...on pages 13 19 of this manual To fully utilize the features of the system PACE Strongly recommends that the user read and fully understand the Operation and Calibration portions of this manual The use...

Page 3: ...ns Virtually all of today s specialized handpieces with large SMD tips suffer from a problem in which the actual tip temperature that the work sees can be more than 55 C 100 F cooler than the Set Tip...

Page 4: ...X X X X PS 90 Soldering Iron X X X X X X SX 80 Sodr X Tractor X X X X X X TP 65 ThermoPic Handpiece X X X TT 65 ThermoTweez Handpiece X X X PS 90 Tip and Tool Stand X X X X X X SX 80 Tip and Tool Sta...

Page 5: ...D Weight 4 5Kg 10Lbs VACUUM AND AIR motoroperatedsystems MeasurementsatfrontpanelAUTOSNAP VACandCONTROLLABLE PRESSUREPorts VacuumRiseTime Evacuates 33 cc 2 cubic inch volume to25cmHg 10in Hg in150ms...

Page 6: ...ering Iron Provides a wide range of SMD and thru hole installation and removal capability as well as unsurpassed thermal performance on heavy multilayer thru hole assemblies at safe lower working temp...

Page 7: ...pedal is released 7 DIGITALREADOUT ProvidesathreedigitdisplayoftheCurrentChannel channelwithilluminatedLED CH1 CH2orCH3 temperatureinformation Thisincludes OperatingTipTemperatureinTemperature Displa...

Page 8: ...L Calibration Mode 21 EARTHGROUNDRECEPTACLE providespositiveearthgroundtowhichagroundcablecanbe connected fromthe workpiece or work surface as part of a static control program 22 TIP TEMPERATURESELECT...

Page 9: ...Receptacle Controllable Pressure Port AUTO SNAP VAC Port Digital Tip Offset CH2 Power Receptacle CH3 Power Receptacle CH1 LED CH2 LED CH3 LED Readout LED F LED F CKEY Tip Set LED CHSelectKey CLED Tip...

Page 10: ...GENERAL INFORMATION ACPower Receptacle Fuse Holder CAL SET KeyLock Optional Fuse Foot Pedal Receptacle Figure 2 Parts Identification Rear View 10...

Page 11: ...powered up and idle at set temperature simultaneously only one may have its air hose attached to the unit and operate at a time In addition any other combination of handpieces with a total of 197 Watt...

Page 12: ...XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX NOTE Used to indicate a statement of company recommendation or policy The message may relate directly or indirectly to the safety of personnel or protectio...

Page 13: ...appropriate Tip Tool Stand when not in use 2 Always use this system in a well ventilated area A fume extraction system such as those available from PACE are highly recommended to help protect personn...

Page 14: ...l burns Always store the handpiece in its holder Be sure to place the handpiece in its holder after use and allow to cool before storing 5 Always use PACE systems in a well ventilated area A fume extr...

Page 15: ...sur les produits PACE doivent tre effectu es seulement par du personnel qualifi Des parties de l quipement d sassembl es peuvent tre sous tension Le personnel de maintenance doit viter tout contact av...

Page 16: ...esistenze PACE Sensatemp e le punte installate sono calde quando la stazione accesa e per un periodo successivo allo spegnimento Non toccare la resistenza e la punta Pu comportare gravi ustioni 4 I su...

Page 17: ...ha a certeza de colocar sempre o ferro no respectivo suporte ap s cada utiliza o e deixe o arrefecer antes de o guardar 5 UtilizesempreossistemasdaPACEemlocaisbemventilados UmSistemadeextrac odefumos...

Page 18: ...te S kerhetsf reskrifter Svenska F ljande s kerhetsf reskrifter m ste f rst s och f ljas av personal som anv nder eller utf r service p PACE produkter 1 RISK F R STR MST T Service Reparation av PACE p...

Page 19: ...enclosed with each Tip Tool Stand 5 Using Figure 4 as a guide install the Tip Temperature Selection System Chart Holder to the top of the power source 6 Install the Temperature Selection System bookle...

Page 20: ...ion of this manual thoroughly before operating the system Figure 5 Handpiece Connection HandpieceVacuum Pressure Figure 6 Foot Pedal Connection The SX 80 TP 65 and DTP 80 handpieces require the use of...

Page 21: ...t the ribbed end of a Female Quick ConnectHoseMountFitting P N1259 0086 c Insert the ribbed end of a Male Quick Connect Hose Mount Fitting P N 1259 0087 in the free end of the air hose connected to th...

Page 22: ...use of CH 3 for air handpieces Figure 9 Handpiece Connection QUICK CONNECT METHOD May be used with any handpiece except the TJ 70 ThermoJet 1 PrepareaVisiFilterinthefollowingmanner a Connect a 1 inch...

Page 23: ...located at the rear of each handpiece 6 Connect one end of the long Air Hose with attached Male Quick Connect Hose Mount Fitting to the 1 inch 2 5cm clear pvc Air Hose attached to the rear of the hand...

Page 24: ...wer source b Handpiece cable and air hose connections to the power source NOTE If more than one air operated handpiece SX 80 TJ 70 TP 65 or DTP 80 is connected to the power source insure that only one...

Page 25: ...d Tip Temperature has been set on all connected handpieces 4 Observe the Digital Readout as the Set Tip stabilizes at the desired Tip Temperature Press the CH SELECT Key to observe the Tip Temperature...

Page 26: ...e for handpiece tip combination connected to Current Channel TEMPERATUREDISPLAYMODE Normaloperatingmodeinwhichthetrueoperatingtiptemperatureofthe handpiece tip connected to the Current Channel is disp...

Page 27: ...ERSwitchON 1 Figure 13 Power On KEY LOCK FEATURE 3 An optional Key Lock feature is available from PACE which prevents unauthorized alteration of Stored Tip Temperatures Tip Temperature Offset values t...

Page 28: ...select the next Active Channel encountered as the Current Channel and illuminate the corresponding LED NOTE If no other Power Receptacles have handpieces attached the CH 1 LED will be illuminated and...

Page 29: ...Digital Readout will display the stored Set Tip Temperature for the Current Channel This is TIP Temperature Set Mode As received from the factory the Digital Readout will display OFF If no other oper...

Page 30: ...s the TIP SET Key once again or wait 6 seconds and observe the Operating Tip Temperature decreaseto288 C 550 F 13 Press the TIP SET Key once again and use the Scroll Up and Scroll Down Keys to enter y...

Page 31: ...still in the Tip Temperature Offset Mode Tip Offset LED illuminated press and hold the Scroll Down Key Observe the displayed Tip Offset Constant decrease first in 1 and then in 10 increments Release...

Page 32: ...incorrect Tip Temperature the system will not retain a stored Tip Offset Constant if a handpiece is disconnected The Tip Temperature Offset will return to the default value of 3 for C 6 for F Disconn...

Page 33: ...ure established by the operator This ensures the maintenance oftrue accurateTip Temperatures Simply stated anyoperating Tip Temperature displayed on the digital readout will be correct Alwayssettheapp...

Page 34: ...ck is enabled Disabled CHANNEL FEATURES Default Temperature Scale C F F Set Tip Temperature all Channels OFF Lower Temperature Limit all Channels 38 C 100 F Upper Temperature Limit all Channels 482 C...

Page 35: ...for each particular handpiece Listed below is the summarized procedure PROCEDURE 1 Select the appropriate handpiece and corresponding chart for your application 2 Using the chart select the correct ti...

Page 36: ...1 An optional Key Lock feature is available from PACE which prevents unauthorized alteration of temperature and offset settings or calibration of the system Check the rear panel of the system power s...

Page 37: ...of the systemLEDswilllight TheTemperatureDisplaywillread 888 and change to read the version of the microprocessor circuitry displayed intheform X X Figure 18 Power On 5 Release the TIP SET and Scroll...

Page 38: ...c Temperature Setback is turned off A 1 thru 9 appearing on the right side of the Digital Readout indicates time to Automatic Setback in increments of 10 minutes For example S 3 would indicate that an...

Page 39: ...ED is now on signifying that Channel 1 is ready for calibration Perform steps 12 through 21 to calibrate Change channels as directed and repeat these steps for each channel TEMPERATURE LIMITS NOTE All...

Page 40: ...oll Up Key or decrease Scroll Down Key the Upper TemperatureLimitvalue 17 Press and release the TIP SET Key to store the displayed value into memory The Digital Readout will now display C 1 NOTE If yo...

Page 41: ...play circuitry is recalibrating one aspect of the system circuitry C 2 will now be displayed 20 Remove the C 1 Calibration Module and insert the C 2 CalibrationModule Figure 23 Insert C 2 Module 21 Pr...

Page 42: ...f all channels have been calibrated proceed to step 23 23 Press and release the TIP OFFSET Key two times to exit Calibration Mode All values features and defaults entered during the calibration are no...

Page 43: ...libration module is inserted H X X 1 thru 9 Indicates the Current Channel is ready to accept new Upper Temperature Limit setpoint X X times 100 F L X X 1 thru 9 Indicates the Current Channel is ready...

Page 44: ...The system memory can be programmed so that each Active Channel will automatically and independently set back its Set Tip Temperature to 180 C 350 F after a selected period 10 90 minutes of handpiece...

Page 45: ...r Temperature Setback Mode but will remain at its original Set Tip Temperature EXITING TEMPERATURE SETBACK MODE Listed beloware 4 different ways to exit Temperature Setback Mode 1 For anyindividual ch...

Page 46: ...alue will change to the default value of 3 for C 6 for F To exit Temperature Setback Mode for all channels do either of the following 3 Press and hold the Scroll Down Key press the Scroll Up Key Relea...

Page 47: ...Automatic Temperature SetBack Mode a 90 minute timer within the systemcircuitry will start running 1 If the system has no Active Channels no connected handpieces Automatic Shutdown will not occur 2 I...

Page 48: ...d follow the simple instructions given under Procedure Remember that if the system is equipped with a Key Lock feature the switch must be turned to the UNLOCK position before making any changes ACTION...

Page 49: ...SS KEYS TIP SET TIP SET TIP SET CH SELECT TIP SET SET or TIP SET TIP OFFSET Press Twice CHANGE UPPER TEMP LIMIT PRESS KEYS TIP SET TIP SET CH SELECT TIP SET SET or TIP SE T AUTO TEMP SETBACK PRESS KEY...

Page 50: ...erence ACTION PROCEDURE MANUAL SETBACK ON ALL ACTIVE CHANNELS PRESS HOLD RELEASE AFTER 1 SECOND EXIT SETBACK ON ALL ACTIVE CHANNELS PRESS HOLD RELEASE AFTER 1 SECOND Table 3 Quick Reference Chart Cont...

Page 51: ...marked FLOW IN facing you b Pull against one of the Wing Tabs while pulling on the Male Nib with the free hand to open the interconnection of the plastic housings at that Wing Tab c Pull against the...

Page 52: ...Table 5 of this publication E 1 displayed on Digital Readout No handpiece connected to Plug handpiece into CH 1 CH 2 OR CH 3 power source Open sensor in handpiece Refer to handpiece Operation Manual...

Page 53: ...Cause Solution Heater Specifications No heat Check resistance Pin 2 to Pin Open Heater Replace heater Refer to Heater Specifications If resistance is high SX 80 8 10 ohms PS 90 8 10 ohms TP 65 9 11 o...

Page 54: ...Manual To obtain power source parts other than those shown contact your local PACE distributor or PACE directly at Telephone 301 490 9860 Fax 301 483 7030 Item No Description PACE Model Number MBT 25...

Page 55: ...6010 0106 P1 3 TJ 70 ThermoJet 7023 0002 P1 4 TP 65 ThermoPik 7024 0001 P1 5 DTP 80 Dual ThermoPik 7029 0001 P1 6 TT 65 ThermoTweez 7025 0001 P1 Tip and Tool Stands 7 PS 90 Tip and Tool Stand Used wit...

Page 56: ...Sponge Cleaning Tool 1100 0233 6 Replacement Sponge Filler for 5 Qty 5 4021 0006 P5 7 Sponge Tip and Tool Stand Qty 3 4021 0008 P3 8 Tip Redi Rak 6021 0007 9 Tip and Tool Stand Redi Rak 6021 0008 10...

Page 57: ...r provide parts without charge for installation by the user in the field at user s expense and risk User will be responsible for all costs of shipping equipment to PACE or other warranty location for...