Pace MicroBenchtop MBT-100, Operation And Maintenance Instructions

Page 1: ...PERTY OF b JGIN l RJ Nf S RVICE DO NOT RE 110 b OP1ERATION AND MAINTENANCE INSTRUCTIONS F1 0R TH1 E D L r J TM icrouenc op Systems MODELS MBT 100 MBT 100E MBT 200 MBT 2100E MANUAL NO 5050 0145 REV F w ar a ...

Page 2: ... than 200 ms Physical Parameters MRT 100 100E 5 Sl16 H S 71R W x7 1 4 0 13 r m H x 1 cm W x 11 cm D 7 lbs 3 kg Extractor Handplece 6 3 8 l 20 cm L 8 oz 22 kg Extractor Tip Temperab Jre Minimum setting 300 F 149 C Maximum setting 08 F 487 C MBT 200 20DE Power Requiremen1s MBT 200 Domestic iersion operates onehher 100 IAC 50Hz 115W 60Hz 112W or 120 IAC 60Hz 113W Model MBT 200E Export version operate...

Page 3: ...switch activa1e sMoto Pump EXTR ACTOR TIP heats and extracts solder lrom components HEATER ASSEMBLY provides heat to ExtraclorHandpiece Tip CUBBY HOLDER conveniently stores Extractor Handpiece EARTH GROUND TERMINAL prcvides a ground between theM i cro Bench Top Sys emand PCB thus preventing an electrical charge rrom damaging sensitive components AC POWER RECEPTACLE provides AC power to Micro Bench...

Page 4: ...opt ra Jnt Car 1 0J 4J11 GENERAL I FORMATIO O11 10 Seh o ir Switch cJ i r a ___ Cn u11 Bri l l i r 1ca 1 S r _5 E rz Clt 1 a11dp c11 Co1wo S ch FIGURE 2 PACE MICRO BENCH TOP SYSTEVS MBT 10iJ 100E PANEL IDENTIACATION 5 re I I ...

Page 5: ...ctivates Motor Pump EXTRACTOR T IP heals and extraets s older from components HEATER ASSEMBLY provides heat to Extractor Handpiece Tip CUBBY HOLOERS convenlenlly stores Extractor and Solder Iron Handpleces CLEANING STATION provides wire brush and sponge ior cleaning and storing Tips EARTH GROUND TERMINAL provides a ground between Micro BenchTop Systemand PCB thus preventing an electrical charge fr...

Page 6: ... Coin1r0r Outi ivt 11tHer Racai acle rJ2J C ec mng l E Sra11on Solar nns Ira HendptAe L in ot ar e Fuse Se tlOf F Swi ch lis1FiltGr rr eb o n _ _ f L J _ 0__ L 4 iaru m Fining I Soldenn rron 1 1FJa1er As_sernl I 3X SG Ex 1 a r tor Hane01 c a iae JLJ 11 Contro4 Switch I EWII C IC t Tp AGUFl E 3 PACE MICRO BENCH TOP SYSTEMS iABT 200 2001 PANEL rDENTIFICATION _ 7 ...

Page 7: ...Ex1ractor Handplece UPPER HANOPIECE SHELL upper section of SX S5 Extractor Handpiece RAMP aflgnmenr guides for GlassChamber CORD ANO SWITCHASSEMBLY supplies ACpower tothe S X 55 Extractor Handpiece from Power Source SPACER provides positioning oi tha Cord and Switch Assemoly within Upper Handp ece Shell C CUPS retaining cl i ps holding U per and Lower Handpiece Shells together SWITCHASSEMBLY MOUNT...

Page 8: ... r GENERAL INFORMATIO sx 5 11iraci0r Rl r FlGURE 4 SX 55 EXTRACTOR HANDPIECE PARTS IDENTfFIGATION 9 ...

Page 9: ...tor Handplece Po Connector to Output Power Receptacle J1 i pl sh and turn 10 lock into place prug Po ver Cord into a convenient AC outlet S JS am 1s now rea dy for operation MaT 200l20CIE insert the Cubby Helder bar into t s top side chassis slot from ear of unit Shes Cubby fcvward stopping gainst Front Panel NOTE Install a Cubby to each side ol u t insert the plashc Cubby Holdovm ntc the same slo...

Page 10: ...ition The lndlcato Ught should illuminate allow approxlmate y four 4 mlnules ror arm up the system 1s now ready for desotdeiring fNOT Dspre ssing th Extractor Handpiace vacuum Control Switch activates the vacuum mode of the MotorlPumpJ a er eomple ion cf desolder1n9 turn system otf by retumfng t he Mairi Pow r Swrtch to tre OFF pos1t1on NOTE lndicato llghl Yill not be illummatsd MBT 2001200E piaca...

Page 11: ...1on FIGURE 5 USING THE EXTRACTOR VACUUIM EXTRACTION Whan performing a desolderlng operation Che ollowing sleps s ould be roll ed ror best results STEP 1 Pol lwan the Tip a 1 r Iba k ad ma king cct tla th mhar the sold er el a Jlo v Cfie 1i1 to gerrtly Nm c n Im ot jOl I r l n a Id r and Tip STEP J Apoly f deuum i lnd canunue 51 rru g ac Llori d _r 1ing vace utlm J IIC4tlcl lb r el l l l ile solcle...

Page 12: ... fOtcom pl etemeft Nigglewirejndwptyvacuum to JQlaer keepwire mO Jing during cool down OPERATION STEP15 Check ur 10rk II any older rerria nsin a pl ll INl tOle PTH after exi action resolder andexuaoagmn AUO N cool dewn between n Ol doring and extraction CLINCHED LEADS A Kluncllnchte ds placeTto onfead until older melts Move np to end otlead and llh 10 traighten W RHING Utt doolpryi Extractsolder a...

Page 13: ...d Fllter into Glass Chamber IMPORTANT The 8 Bame shou d have enough ension to maintain a canstanl p 0s1tron within the Chamber Adjust Baffle by bending belween your f ngers DO NOT attemp to bend lhe Battle while ins1de the Chamber seat baffle just in rront of the End Cap sgmbly leavmg enough room for F1 ler Tne lront end of he Batfh must be positioned at leest f from rhe Fronl Surface Seal see Flg...

Page 14: ...ose from M1ero Bench Top System remove End Cap Assembly a rd Glass Chamb er ref er ta Figure 6 mcve three 3 screws on the Heal er Assembly flange re1er tc Figur 7 le Heater Assembly rang loose NOTE DO Nar pull Heater Assembly from andp ece at 1h1s tirne using Tip Tool or needle nose pliers disconnect th lhree 3 leads plugged nto th Corn and Switch Assembly refer to Figure 7 Remo e defective hea er...

Page 15: ...eceptac es cf he Soldering Iron PcJy er Cord a ach Healer A sembly using t e previously removet l screws Heata Aa embly Sc nlws G rae n Ls att Orange Lad Seide Iron Handp ei e FIGURE 8 SOLDEAI G IRON HA DPIECE HEATER ASSEMBLY REPLACEt ENT EXTRACTORISOLOEAING IRON TIP REPLACEMENT When replacement of TIµ becomes necessary er to Figure 9 proceed with t a following steps using Tip Tool loosen the Heat...

Page 16: ...de approximately 1 beyond the Heeter bady Ughlen set screw vlth llp Tool NOTE Be carefuJ nat to overtighten IDC Sb Eli1r C 0r Hanc iyc t ue 01 SutlPQt t S eel P od FIGURE 10 REPLA CEMENT OF JAA MED OR BACKEN EXTRACTOR TIPS FUSE REPLACEMENT The Fuse holder ts located on rear panel ct he Mlcro 0011ch Top System refer to F gure 2 or 3 Re Olac e Fuse n the following manner unolug Power Card rrom C oul...

Page 17: ... remove r o lmee t3 Heat Dissipr1 tcr Aounting Scrai S irom Hanelp1ece set Heat Dissipater ilnd Hea Dissipater Washer asjll e 1 rhfs lime remove C Clips frcm rear or Handpiece remove t o VO 2 Handpiece Mour fing Scc e vs from Ha dp1ece remO l e Lawer Handpreca Shell remove t e lwo t2 Switch Assemb y Mouming Sc ews remov ha Switch Assembly rrom lhe Upper Handpiece Shell NOTE DO NOT discard or lose ...

Page 18: ...1oa or Heater A Uembly I I I Co c and I Swlleh Ass emoly I I I I Ftamo I MAINTENANCE Sw1 tl I As Hm y Mount n Screw Upper Handpiece Sholl S1raln Rehel Scn w I I I Soacet _ Lower Handpieeo Shel FIGURE 1 CLEANING AND REMOVAUREPLACEMENT OF CORD AND SWITCH ASSEMBLY 19 ...

Page 19: ...ecM1e Heater Assembly oerecu e Control 8oard 20 SOLUTION l Cl ltck 10 assure IN GIUS Ct a mDer IS seated prop trly o galMI tf le FrcnrStal 2 Cheektor clogg iFil o inG a s CtlaJ iU er a Replace Filter II necess uy 1Citt111 np Sore a Rep lace np It necessary C Hea er Chamber wi1h wlra bru5J I S Chedc S Baffle tor co pc 1tloneng a sameshould011su1ea ust ntront t11tt t End Cap Assembty lu rlng sufflc ...

Page 20: ...actcr A i l mblyl and or Tab a 5 ar1d Figure 12 Micro Scld nng Iron Asstimcly for rep4acemenr par s a IJ IOS ll lms Table 9 arrt l r Lgure 16 Identifies thi kce ory It ms TABLE 5 REPLACEMENT 0ARTS FOR MICRO SOLDERING IRON ASSEMBLY ffEM NO I 1 2 4 5 2 Refer ta FiQIJre 12 OESCRIPT10NI F ft tc Soldortng lrcn Assatnl Jly Solderfng Iron Tip 1 B ChLsel Soldie trtg Jron T o 1JHt C1 LseJ Nee ile np r aLfl...

Page 21: ...le Temperaiure Control 1179 0133 1179 0133 9 Indicator Light 1183 0026 1183 0026 10 Vacuum Vatve Stem 1263 0021 1263 0021 11 Pressure Control Vatve Assembty 1285 0033 1285 0033 12 Voltage Selector Swuch 1157 0041 1157 0041 13 Fuse 1 6A MBT 100 0 8A MBT IOOEJ 1159 0235 1159 0109 M Fuse Holder s oooe 1161 0008 15 Transformer 1192 0050 1192 0051 16 AC Power Receptacle 1201 0i1e 1207 0118 17 Motor Pum...

Page 22: ... J REPLACEMENT PARTS 4 S Io 11 6 18 FIGURE 13 REPLACEMENT PARTS FOR MBT 100 MBT IOOE 23 F ...

Page 23: ...rf Breaker C81 lA P nted Circ uim Board Assembly SX 55 e ractor As S f rerer lo Table a Flg 15 Mic o Solcenng Iron Assy reler to Table 5 Flg 12 Ac i e ssory Kil rnfer ro ablEl S Flg 8 0 ratiOl II Maln1e11anc e anual PACE PART NO ME T 2CIO 8007 0094 6019 00 1 9 01 6019 0019 02 6021 0004 1127 0012 1021 000 oo er 0 s i 1309 0020 1332 0094 t J 2 0001 01 3 2 0012 03 1S1 0040 1179 0133 183 0026 263 0021...

Page 24: ... REPLACEMENT PARTS 22 _ 5 FlGURE 14 REPLACEMENT PARTS FOR MBT 200 MBT 200E 25 II I ...

Page 25: ...der Tube to Wire Oty 6 7 Vacuum Hose 66 Length B Heat Oisslpator 9 Screw 4 40xv Oty 3 10 Screw 40 40x5116 Oty 3 11 s Baffle 12 Heater Assemby 13 Rear Seal Assembly 14 Set Screw 15 Cord and Switch Assembly s Q r I 12 9 8 14 3 I t R 1 10 11 PACE PART NO 6010 0054 1213 0034 1265 0009 1309 0018 1321 0085 01 1342 0001 14 1360 0005 1405 0395 1405 0534 4010 0033 6010 0055 4010 0082 1348 0287 4010 0081 1 ...

Page 26: ...02 1100 0206 1121 0253 1121 025A 1121 0250 1309 00 B 127 0002 l 127 00C6 02 159 02 35 6550 00iO 6593 0094 0 5 9 1 I PACE PART NO MBT 100E 7900 0005 100 0206 121 0253 i 121 025 112 0255 J09 001B 1 27 0002 1127 0006 02 1 59 01cs 6550 0010 55193 0094 MBT 200 7900 0003 1 00 0206 1121 c 2s3 1 2 025 t 112 0255 1J09 CC 8 1121 013 1127 0002 1127 0CCS 02 1159 0235 6550 0010 899 094 1 _ B E 3__ 9 10 M8T 2Jl...