Pacific Hoists U-MEGA PEH050, Operations Manual & Parts List

Page 1: ...ERATION MANUAL PARTS LIST Model PEH050 PEH100 PEH200 2 PEH200 1 PEH300 2 PEH500 2 Copyright 2017 by Pacific Hoists Pty Ltd No portion of this manual is to be reproduced without written consent from Sp...

Page 2: ...his hoist each user should become thoroughly familiar with all warnings instructions and recommendations herein THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGE...

Page 3: ...s 7 3 Safety Rules 8 4 Installation 10 4 1 Unpacking Information 10 4 2 Voltage 10 4 3 Installation 10 5 Operation 13 6 Maintenance and Inspection 13 6 1 Maintenance 13 6 2 Inspection 14 6 3 Overload...

Page 4: ...ill be assured of dependable service In order to help us to supply correct spare parts quickly please always specify 1 Hoist model 2 Serial number 3 Part number plus the description We trust that you...

Page 5: ...re or humidity range 2 Intended use This hoist has been designed for vertically lifting and lowering loads under normal atmospheric conditions Item Detail Working temperature range 5 to 40 Working hum...

Page 6: ...mined by load distribution Table 2 2 Mechanical classification Load Spectrum Load distribution Definitions Cubic mean value Average daily Operation time h Total operating time h 1 light Mechanisms or...

Page 7: ...y limited slipping quick braking OL device prevents over loading to damage goods and ensure secure operation and product s life span 3 Hook and hook latch The hook is drop forged from high tensile ste...

Page 8: ...37 x2 8P 20 5 0 18 0 0 4 x2 8P 7 1 x20 2 1 62 PEH200 2 2000 3 40 20 4 1 20 5 0 37 0 0 9 x2 8P 2 67 PEH200 1 2000 3 40 20 9 6 2 4 3 7 0 9 x2 8P 20 5 0 37 0 0 9 x2 8P 10 x30 2 1 102 PEH300 2 3000 3 40...

Page 9: ...not be used for lifting supporting or transporting personnel Any modifications to upgrade re rate or otherwise alter the hoist equipment must be authorized by either the original manufacturer or a qu...

Page 10: ...tatic after completion of operation never leave them at any position which may cause swing or slip Slings must be applied to load evenly and centrally to ensure correct balance Never lift any object w...

Page 11: ...ition of load chain Do not operate with damaged chain 4 INSTALLATION 4 1 Unpacking Information After removing the hoist from its packing box carefully inspect the external condition of the electrical...

Page 12: ...may be eased by firstly removing the top hook attaching it to the trolley load plate them refitting the top hook to the hoist Assemble chain bucket If power supply deviates from standard by more than...

Page 13: ...HANGER WIRE ROPE CONTACTOR Illust 7 ELECTRIC CONTROL BOX GROUNDING GREEN BLACK Illust 7 Operation Test a Please reverse any two connections while the direction is incorrect b Firmly push switch button...

Page 14: ...ails to pass any of the above checks check the wiring and automatic locking function of the emergency stop device e Check load chain lubrication It has been lubricated at our works but the lubricant m...

Page 15: ...rolley controls 6 MAINTENANCE AND INSPECTION 6 1 Maintenance 1 Check the level of gearbox lubricant after the first 500 hours operation thereafter check every 3 months and lubricate accordingly Since...

Page 16: ...chain link will not sit properly on the load sprocket wheel and may cause chain breakage and or damage to hoist unit To ensure safe and efficient operation the chain links must be checked for their pi...

Page 17: ...a chain replacement Note Chain must be in perfect condition without any defects Illustration 1 Chain pitch measure Illustration 2 Diameter measure b Check hook with care If hook shows cracks deformat...

Page 18: ...e viscosity of the VG Categories 50 C s mm2 cST ARAL BP ESSO MOBIL OIL VG460 251 Aral Degol BG 460 BMB 460 BP Energol GR XP 460 Spartan EP 460 Mobilgear 634 ISO VGDIN 51519 Viscosity at 40 C s mm2 cST...

Page 19: ...n the clutch nut fixture 2 It can be able to lift in 100 rated load 3 Adjust the load to 125 rated load 4 Clutch is slipping cannot lift setting complete 5 Setting the clutch does not slip when liftin...

Page 20: ...19 7 TROUBLESHOOTING 7 1 Wiring Diagrams...

Page 21: ...R2 R4 E 1 3 R3 R1 14 2 KM2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM4 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 FR2 FR2 BLOCKS F1 1 L1 L2 L3 11 14 KM1 KM3 SQD SB1 SB2 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETOR...

Page 22: ...110V 3 R3 R1 14 2 KM2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM4 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 FR2 FR2 BLOCKS F1 L1 L2 L3 11 14 KM1 KM3 SQD SB1 SB2 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETORS L3 P...

Page 23: ...ut supply then replace the contactor Hoist will not stop Welded contacts in contactor Replace contactor Brake slips Abrasion of motor brake Replace Hoist runs but does not lift 1 Clutch slipping Conta...

Page 24: ...23 oil packing 8 DRAWINGS AND PARTS LISTS 1 MOTOR ASSEMBLY HOUSING B O M 2 2 2 7 2 HOOK ASSEMBLY B O M 28 33 3 GEARBOX ASSEMBLY B O M 34 39 5 E L E C T R I C A S S E M B L Y B O M 4 0 4 4...

Page 25: ...24...

Page 26: ...25 1 2 3 26 27 29 28 30 31 32 33 34 35 38 39 40 41 MOTOR EXPLOSION HOUSING 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 24 25 14 19 20 21 22 23 36 37...

Page 27: ...5 8t 1 400891 Oil Seal 25 45 8t 1 8 405925 Key t6 6 20L 1 1 9 405577 Bearing 6204 2RS 1 400808 Bearing 6304 ZZ 1 10 400186 Oil Seal 20 35 8t 1 1 11 105920 Motor End Cover 1 105918 1 12 400854 Spring W...

Page 28: ...7 106038N Motor Stator Ass y 1 106659N 1 28 400856 Spring Washer M8 6 6 29 408346 Hex Bolt M8 1 25 35 6 408340 Hex Bolt M8 1 25 30 6 30 400615 Pin 5 12 2 2 31 402664 Motor Gasket 1 402559 1 32 200830N...

Page 29: ...28 41 408335 Hex Recess Bolt M6 1 0 40 8 408660 Hex Recess Bolt M6 1 0 35 6...

Page 30: ...29 2 44 45 46 MOTOR EXPLOSION HOUSING 3 4 11 23 24 20 21 22 43 40 38 39 37 41 42 6 1 25 28 32 34 35 36 26 27 30 31 33 19 18 17 14 15 16 10 9 29 13 12 8 5 7...

Page 31: ...d bar M8 1 25 290L 4 4 4 14 105538 Brake Ass y TSB 165 370 1 1 1 15 400095 Spring Washer M8 3 3 3 16 400016 Hex Recess Bolt M8 1 25 60L 3 3 3 17 404183 Retaining Ring S 24 1 1 1 18 404553 Oil Seal VA2...

Page 32: ...4 4 36 408580 Hex Recess Bolt M8 1 25 16L 4 4 4 37 209487N Gearbox 1 1 1 38 402580 Gearbox Gasket 1 1 1 39 407472 Parallel Pin 6 15 2 2 2 40 209488N Gearbox Cover 1 1 1 41 400095 Spring Washer M8 9 9...

Page 33: ...32 HOOK EXPLOSION 24 8 9 10 7 11 15 14 15 25 12 26 23 13 14 16 18 17 14 15 13 19 20 21 22 PEH050 PEH100 PEH200 2 1 3 4 5 6 2 27 27 28 29 30 31 32 33 34 35 35 32 33 29 30 31 34 28 28 39 36 37 38 37...

Page 34: ...10 400006 Hex Recess Bolt M6x1 0x16 4 4 4 11 408622 Spring 2 408640 2 2 12 262500 Guide Tube Ass y 1 262576 1 1 13 408708 Chain 6 3 19 1 3 5M 408707 Chain 7 1 20 2 3 5M 7M 14 200310 Limit Stopper Ass...

Page 35: ...ss y 1 201377L 1 200029L 1 28 200102L Bottom Block Cover 1 207073L 1 207074L Bottom Block Cover A 1 207075L Bottom Block Cover B 1 29 200131 End Spacer 1 1 200132 1 30 200127 Half Spacer 2 2 200128 2...

Page 36: ...35 4 6 5 3 2 HOOK EXPLOSION 1 7 3 8 9 10 11 13 12 14 15 16 17 18 19 20 21 24 27 28 29 22 23 8 31 30 7 9 3 PEH200 1 PEH500 2 14 8 18 17 16 15 25 26 PEH300 2...

Page 37: ...m Hook Ass y 1 209477L 1 209489L 1 8 400088 Lock Nut M8 1 25 4 400089 Lock Nut M10 1 5 3 3 9 209480L Bottom Hook Housing 2 209479L 2 201270L 2 10 408052 Needle Bearing TA 3020 Z 2 400174 Needle Bearin...

Page 38: ...Hex Recess Bolt M8 1 25 20L 4 4 4 22 400233 Limit Spring 2 3 400234 3 23 400543 Load Chain 10 0 7 6 7 6 400544 Load Chain 11 2 7 6 24 200201 Chain Stopper 10 2 2 200202 Chain Stopper 11 2 2 25 400095...

Page 39: ...38 GEAR BOX EXPLOSION 32 4 6 7 9 8 10 11 12 14 15 16 19 20 21 22 23 35 34 33 1 2 3 5 13 17 18 24 25 36 37 38 39 37 36 38 39 31 30 29 28 27 26...

Page 40: ...68785 5th Gear M2 13T 50HZ 1 205416 5th Gear Ass y M2 25 15T 50HZ 1 8 400962 Key t6 6 12L 1 405982 Key t8 7 18L 1 9 200272 Load Brake Gear Spacer 2 200273 2 10 268510 Brake Disc 1 209125 1 11 208843 R...

Page 41: ...6 ZZ 1 27 200007 Load Sheave 68 5 144L 1 209276 Load Sheave 73 158 5L 1 28 400187 Oil Seal 35 50 8t 1 404532 Oil Seal 45 72 10t 1 29 400108 Bearing 6006ZZ 1 407759 Bearing 6208 1 30 400192 Retaining R...

Page 42: ...41...

Page 43: ...42 GEAR BOX EXPLOSION 6 7 10 11 14 15 16 19 20 21 22 23 28 37 36 1 17 18 24 25 30 31 39 40 41 12 13 42 43 32 33 29 2 3 4 5 34 35 38 8 26 27 9 25...

Page 44: ...1 1 1 9 200273 Load Brake Gear Spacer 2 2 2 10 208990 Brake Disc 1 1 1 11 208999 Ratchet Ass y 1 1 1 12 209284 Brake Bushing 1 1 1 13 400522 Ball 8 3 3 3 14 265806 2th Gear Ass y M1 75 68T 24 1 1 1 15...

Page 45: ...1 1 32 400197 Retaining Ring S 50 1 1 1 33 407704 Bearing 6309 ZZ 1 1 1 34 209030 1st Gear M1 75 12 1 1 1 35 400732 Bearing 6203 ZZ 1 1 1 36 200927 Air Plug 1 1 1 37 200926 Hex Oil Plug 1 1 1 38 40060...

Page 46: ...45 23 24 5 ELECTRIC ASSEMBLY 2 3 25 27 15 26 20 P E H 0 5 0 21 22 1 29 28 4 6 13 17 18 11 12 7 8 9 10 7 7 7 12 13 16 14 15 11 10 8 17 18 P E H 1 0 0 P E H 2 0 0 2 14...

Page 47: ...tor 24V 3A1a1b LC1 D12 B7 1 9 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 10 300066 Contactor 24V 2A2B LC1 K09008 B7 1 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 11 300064 Contactor 24V 3A1b LC1 K0901 B7 1...

Page 48: ...Y REQ D EACH UNIT PEH050 PEH100 PEH200 2 24 300484 Push Button Switch 1 1 25 400222 Cable Gland M20 13 1 1 26 408436 Cable Gland SPG M20B M20 1 5 2 2 27 262709 Cover 1 272862 1 28 400092 Spring Washer...

Page 49: ...48...

Page 50: ...49 12 11 ELECTRIC ASSEMBLY 6 10 1 2 3 4 5 8 9 7 13 14 15 16 17 18...

Page 51: ...42 Terminal Block PT 2 5 QUATTRO 15 15 15 6 300150 Rectifier KBC10 1 1 1 7 300148 Varistor 14K471U 2 2 2 8 302376 Phase Sequence Protector RM17 TG00 1 1 1 9 300995 Fuse Holder 2 2 2 10 300999 Fuse 2 2...

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