Pack Leader PRO-625W, Operation Manual

Page 1: ...OPERATION MANUAL A fully automatic front and back labeler with speed simplicity and easy customization to suit your specific requirements PRO 625W Front and Back Labeler with Wrap Station ...

Page 2: ...Label Peel Plate Assembly 46 PU Roller Assembly 47 Lever Sleeve Assembly 48 Base Paper Collect Assembly 1 49 Base Paper Collect Assembly 2 50 Applicator Motor Assembly 51 Applicator Adjustment Assembly 52 Up Down Adjustment Assembly WRAP STATION FEATURES 54 Wrap Station Assembly 55 Wrap Station Frame Assembly 56 Wrap Station Driving Pulley Assembly 57 Wrap Station Driven Pulley Assembly 58 Wrap St...

Page 3: ...MACHINE SPECIFICATIONS ...

Page 4: ...MACHINE SUB ASSEMBLIES 4 CONVEYOR WRAP STATION HMI APPLICATOR A PRESSURE PLATE APPLICATOR B BASE FRAME BOTTLE SEPARATOR TOP HOLD DOWN CHAIN ALIGNER SPONGE ROLLER ...

Page 5: ... 5 MACHINE DIMENSIONS 2800 1339 1824 ...

Page 6: ...s the machine down if one is found This preventative feature ensures each product is labeled appropriately Accuracy Chain aligners center your product before entering top hold down controls that keep the product in place The auto length set feature ensures accuracy The PRO 625 s controls are fully synchronized ensuring all components run at the same speed With 360 degree touchscreen controls the P...

Page 7: ...anagement in the production line With position set you can easily adjust the position of the label by setting a delay time to make some adjustment on the label position Missing label auto stop system can avoid any missing the label on products for manufacturers to easily do their quality control during the production process For different printing speed printer timer can be set for different deman...

Page 8: ...f Label Min 3 mm between label Width of Base Paper Label Width 4 mm Width of Label 180 H Label Head 10 180 mm 200 H Label Head 10 200 mm optional Length of Label 15 300 mm Standard Right side of copy dispenses first Left side of copy dispenses first 8 SPECIFICATION OF LABEL REEL 4 WIND 3 WIND ...

Page 9: ...GENERAL INFORMATION ...

Page 10: ...el to accommodate the width of the product Do not put hands or fingers on the inner tube when adjusting the height of the foot stand Immediately lift up the conveyor if hands or fingers get trapped Beware of your clothes hair gloves or anything loose when the machine is turned on as these can be easily caught in the conveyor or running roller that may cause injury Do not touch the conveyor roller ...

Page 11: ...ill not spin out of control It is important for the labels to pass through the label sensor slit for it detects the labels and controls the dispensing of labels The dispensing plates peels the label from the base paper for application on the objects Follow these instructions to insert the labels into the label applicator LABEL APPLICATOR 11 1 1 6 6 2 2 3 4 5 5 4 3 Left applicator Right applicator ...

Page 12: ... knurled roller is pressed too tight it will cause the PU drive roller to wear and crack 5 The drive PU rubber roller pulls the base paper to position the labels The aluminum pressure roller must be locked in place with the PU roller in order to squeeze the paper and pull effectively 12 LABEL APPLICATOR ALUMINUM PRESSURE ROLLER PU DRIVE ROLLER ALUMINUM KNURLED ROLLER LOOK A ...

Page 13: ...e paper around the 3 pillars at the collection of the base paper Wind it up until there is some tension on The paper for proper pickup 13 LABEL APPLICATOR LOOSE SQUEEZE WRONG OPENED CLOSED BASE PAPER COLLECTOR RIGHT A1 ...

Page 14: ... this will affect the precision of the applied labels So it is very important to adjust the guide rails according to the objects dimension The margin must be minimal for the Guide Rail To guide the products into the right position or direction 14 GUIDE RAIL ADJUSTMENT LOCK GUIDE RAIL RIGHT ...

Page 15: ...To adjust the tightness and centering the belt adjust the screw When adjusting use only small increments and let the belt run for a while to determine the final position In adjusting the side pressure s roller chain there has 1 places to adjust screws A When adjusting A the 2 screws must be adjusted evenly and must check if the degree of tightness is the same Another thing to check is if the side ...

Page 16: ...tightness and centering the belt adjust the screw A When adjusting use only small increments and let the belt run for a while to determine the final position A belt that is not centered will slip up or down To adjust wrap around station height only adjust screw C and D so you can adjust wrap around belt and pressure plate height 16 PARTS ADJUSTMENTS 5 Wrap around station adjustment Wrap Around Bel...

Page 17: ...agram to install the label sensor Adjust the sensitivity of label sensor to the appropriate position after the label is passed through the label sensor Kindly place the label through the detect point of label sensor 17 LABEL SENSOR POSITION ...

Page 18: ...ton until the green LED flashes and then turns solid Figure 3 2 On the HMI touchscreen hold down Length Set Figure 1 until the backing substrate only is positioned in the sensor Figure 2 5 Lastly positon the next label to dispense no more than 3mm past the end of the peel plate NOTE The status of the red LED and output transistors can be inverted by pressing both buttons simultaneously When the ou...

Page 19: ...MACHINE OPERATION ...

Page 20: ... switch if in off condition Press AUTO LENGTH icon to get in diagram 3 2 to start label length setting Two ways to setting label length Auto and Manual length set Press Enter to get into next diagram or wait for 3 seconds Press Guide Mode for showing machine operation instruction Press Setting Mode for set up machine information and speed Press Memory Mode for memory setup Press Labeling Mode to e...

Page 21: ...ppropriate dispense timing Regarding the PRECOUNT SETTING input the required number of product need to labeled The conveyor will stop and the counter will reset to zero automatically when the number of label is attained Turn ON the Conveyor to continue labeling NOTE It is important to turn off the conveyor first before keying in the new settings Before label length setting please adjust label sens...

Page 22: ... HOT STAMP PRINTER icon turn ON only when using printer Press HOT STAMP PRINTER icon for setting the required printing speed For label sensor setting Move the base paper between two labels into label sensor slit then press START sensor will search the label automatically till the screen show COMPLETE is done Then press LAST PAGE back to main screen NOTE If the missing label set is on it must not i...

Page 23: ...ign a valid memory slot 0 30 to save the data To recall press read and the slot number this will automatically load the data to the PLC Label length position delay batch counter on off printer speed on off missing label on off and conveyor speed are saved and loaded as a set of parameters in each slot of memory 23 MACHINE OPERATION DIAGRAM 6 ...

Page 24: ... with a finger to select the icons or input data do not use a tool or sharp object Use a soft cleaner or wet cloth to clean the surface of the touch screen Operators are not advised to open the control box or power box to change any spare part If so we are not responsible for any of the damages or injuries DANGER 24 TOUCH SCREEN ...

Page 25: ... of label sensor is too weak as a result the sensor cannot or sometimes cannot detect the label 2 Reset the sensitivity of label sensor Refer to sensitivity adjusting instruction of label sensor B LABEL LENGTH WAS SET TOO LONG 1 Please reset the label length PROBLEM 3 LABEL WON T DISPENSE A OBJECT SENSOR RESPONSE 1 Inspect that the object sensor responds on the product If not adjust the sensitivit...

Page 26: ...plicator is locked If not lock it If labels still do not dispense smoothly when locked check if PU drive roller rubber is locked too tightly by turning the PU drive roller rubber If not loosen the screw in the lock of the PU drive roller rubber and adjust backwards slowly until it is tight enough when you lock it again C STEPPING MOTOR 1 If stepping motor is not running properly check the wires be...

Page 27: ...nting 2 The label sensor is in an unusual position Please inspect the label sensor or replace with a new one 3 The gap between the labels are not consistent C BOTTLE CONDITION 1 Surface of product is not consistent D BACK PRESSURE PLATE 1 Back pressure plate is too tight PROBLEM 8 CONVEYOR DOES NOT WORK A WILL NOT RESPOND ON THE TOUCH SCREEN 1 Please re start the machine 2 After restarting the mac...

Page 28: ...ELECTRONIC PANEL ...

Page 29: ...ELECTRONIC DIAGRAM 29 ...

Page 30: ...APPLICATOR ...

Page 31: ... 31 LABEL SUPPLY PLATE ASSEMBLY ...

Page 32: ...ing Shaft of Brake Belt LA1 PL150 036 1 11 Hexagon Socket Head Cap Screw XNJW M510 3 12 Spring Fixture of Tension Bar LA1 PL150 033 1 13 Spring Adjust Base of Tension Bar LA1 PL150 034 1 14 Spring of Tension Bar LA1 PL150 032 1 15 Label Supply Shaft Fixture LA1 PL150 030 1 16 Bearing 5TGH 6902NR 1 17 Hexagon Socket Head Cap Screw XNJW M430 3 18 Cover of Label Supply Spring LA1 PL150 029 1 19 Phili...

Page 33: ...O DESCRIPTION PARTS NO QTY 1 Roller Shaft of Tension Bar LA1 PL200 013 1 2 Pad of Tension Bar LA1 PL150 037B 1 3 Shaft LA1 PL150 87B 1 4 Sponge Roller of Tension Bar LA1 PL200 032 1 5 Interior Roller of Tension Bar LA1 PL200 014 1 6 E ring E4 DCEV E4 2 33 ...

Page 34: ... Spring Washer 2FWO M6 5 6 Washer XNQC M6 5 7 Socket Set Screws XN5Z M48 4 8 E ring DCEV E7 2 9 Spring Washer 2FWO M3 3 10 Socket Head Cap Screws XNJW M316 3 11 Base of Brush LA1 PRO A1 008B 4 12 Brush LA1 PL150 075 4 13 Brush Arm LA1 PRO B2 013B 1 14 Extend Shaft of Brush LA1 PRO A1 015 1 15 Socket Head Cap Screws XNJW M675 1 16 Base of Spring LA1 PRO A1 013 1 17 Spring LA1 ELF 024 1 18 Socket Se...

Page 35: ...penser Extend Bar LA1 PRO B2 009B 2 3 Dispenser Adapter LA1 PRO A2 003B 2 4 Washer XNQC M6 8 5 Spring Washer 2FWO M6 8 6 Socket Head Cap Screws XNJW M625 4 7 Socket Head Cap Screws XNJW M630 4 8 Aluminum Driven Roller LA1 PRO B2 008 1 9 Bearing 5T5W RI1212 2 10 Aluminum Driven Shaft LA1 PRO B2 007 1 11 Socket Head Cap Screws XNAW M416 2 ...

Page 36: ...ispenser Extend Bar LA1 PRO B2 009B 2 3 Dispenser Adapter LA1 PRO A2 003B 2 4 Washer XNQC M6 8 5 Spring Washer 2FWO M6 8 6 Socket Head Cap Screws XNJW M625 4 7 Socket Head Cap Screws XNJW M630 4 8 Aluminum Driven Roller LA1 PRO B2 008 1 9 Bearing 5T5W RI1212 2 10 Aluminum Driven Shaft LA1 PRO B2 007 1 11 Socket Head Cap Screws XNAW M416 2 ...

Page 37: ...T NO DESCRIPTION PARTS NO QTY 1 Aluminum Driven Roller LA1 PRO B2 008 1 2 Bearing 5T5W RI1212 2 3 Aluminum Driven Shaft LA1 PRO B2 007 1 4 Dispenser Paper Collection Plate LA1 PRO A2 004 2 5 Bolt XNAW M416 2 6 Label Position Sleeve Large LA1 PL150 039 1 7 Spring LA1 PL150 052 1 ...

Page 38: ... 38 PU ROLLER ASSEMBLY ...

Page 39: ...Head Round Keys RGM 5520 1 7 PU Bearing Holder LA1 PRO A2 001B 1 8 Bearing 5TGH 6202NR 1 9 S ring DCSV S15 2 10 Aluminum Pressure Roller LA1 PRO B2 016B 1 11 Bearing 5TGH 6804ZZ 2 12 Eccentricity Shaft LA1 PRO B2 017 1 13 S ring DCSV S20 2 14 Ball Plunger 51WR 9 5 3 15 Lever LA1 PRO A2 012B 1 16 Top Plate of PU Roller Shaft LA1 PRO A2 002B 1 17 Bearing 5TGH 6902NR 1 18 Bearing 5TGH LF1910 1 19 Soc...

Page 40: ... 40 APPLICATOR EXPLODED VIEW WITHOUT BRUSH ...

Page 41: ...mbly 2 LA1 PRO180 1 9 Label Press Assembly LA1 PRO180 1 10 Base Paper Collect Driven Pulley Set LA1 PRO180 1 11 Base Paper Collect Drive Pulley Set LA1 PRO180 1 12 Base Paper Collect Assembly LA1 PRO180 1 13 Applicator Motor Assembly LA1 PRO180 1 14 Spring Base LA1 PRO A1 006B 1 15 Spring for Swing Arm LA1 PRO A1 014 1 16 Applicator Cover LA1 PRO A1 002 1 17 Power Socket EC2066 1 18 Timing Belt T2...

Page 42: ... 42 APPLICATOR EXPLODED VIEW WITH BRUSH ...

Page 43: ...sembly 2 LA1 PRO180 1 9 Label Press Assembly LA1 PRO180 1 10 Base Paper Collect Driven Pulley Set LA1 PRO180 1 11 Base Paper Collect Drive Pulley Set LA1 PRO180 1 12 Base Paper Collect Assembly LA1 PRO180 1 13 Applicator Motor Assembly LA1 PRO180 1 14 Spring Base LA1 PRO A1 006B 1 15 Spring for Swing Arm LA1 PRO A1 014 1 16 Applicator Cover LA1 PRO A1 002 1 17 Power Socket EC2066 1 18 Timing Belt ...

Page 44: ...TION PARTS NO QTY 1 Collect Gear LA1 PRO A3 012C 1 2 Bearing 5TGH 6802ZZ 2 3 Clutch Plate LA1 PRO A3 015 1 4 Pan Head Screws Phillips XNAW M45 2 5 Clutch Pressure Plate LA1 PRO A3 016D 1 6 Clutch Plate 2 LA1 PRO A3 014C 1 7 Pan Head Screws Phillips XNAW M416 1 8 Clutch Plate 1 LA1 PRO A3 013C ...

Page 45: ... GEAR ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Paper Collect Driven Gear LA1 PRO A3 018F 1 2 Paper Collect Driven Shaft LA1 PRO A3 019D 1 3 Bearing 5TGH 6802ZZ 2 4 S ring DCSV S15 2 5 Washer XNQC M6 1 6 Spring Washer 2FWO M6 1 7 Socket Head Cap Screws XNJW M650 1 ...

Page 46: ... 1 3 Spring Washer 2FWO M5 2 4 Socket Head Cap Screws XNJW M525 2 5 Square Nut XAZV NSM4 2 6 Knob 51WR 802020M410 2 7 Sensor Fixing Base LA1 PRO A2 018 1 8 US Label Sensor 2YE2 LERRCM8171 1 9 Washer XNQC M4 4 10 Spring Washer 2FWO M4 4 11 Socket Head Cap Screws XNJW M430 2 12 Hex Nut XAXR M4 2 US LABEL SENSOR ASSEMBLY PART LIST ...

Page 47: ...Label Lead Roller LA1 PRO B2 019 1 2 Bearing 5TGH 6001ZZ 2 3 Shaft of Label Lead LA1 PRO B2 018 1 4 S ring DCSV S12 1 5 Upper Lead Sleeve of Label LA1 PRO A2 010 1 6 Inner Sleeve Ring LA1 PRO A2 011B 1 7 Spring LA1 PL150 052 1 LABEL LEAD ASSEMBLY 1 PART LIST ...

Page 48: ...of Label Lead LA1 PRO B2 018 1 2 Upper Lead Sleeve of Label LA1 PRO A2 010 1 3 Label Lead Ring LA1 PRO A2 013 2 4 Label Lead Roller LA1 PRO B2 019 1 5 Inner Sleeve Ring LA1 PRO A2 011B 1 6 Spring LA1 PL150 052 1 7 S Ring DCSV S12 1 LABEL LEAD ASSEMBLY 2 PART LIST ...

Page 49: ...PARTS NO QTY 1 Applicator Base Plate LA1 PRO A1 001E 1 2 Cover Spacing Shaft LA1 PRO A1 012 3 3 Spring Washer 2FWO M4 3 4 Hexagon Socket Head Cap Screw XNJW M416 3 5 Adjustment Base LA1 PRO A1 003B 1 6 Spring Washer 2FWO M6 4 7 Hexagon Socket Head Cap Screw XNJW M625 4 8 Bearing 5TGH LF1910 1 ...

Page 50: ... 50 BASE PAPER COLLECT ASSEMBLY ...

Page 51: ...t Rod LA1 PL200 035 1 6 Screw LA1 PL150 102 2 7 Pan Head Screws Phillips XNAW M620 3 8 Base Paper Collect Plate Drive Base LA1 PRO A3 023 1 9 Spring Washer LA1 PRO A3 020 1 10 Socket Head Cap Screws XNJW M550 1 11 Spring LA1 PRO A3 017B 1 12 Bearing 5TGH 6002ZZ 2 13 Fixed Base LA1 PRO A3 021B 1 14 Clutch Plate Shaft LA1 PRO A3 024 1 15 S ring DCSV S15 2 BASE PAPER COLLECT ASSEMBLY PART LIST ...

Page 52: ...U ROLLER DRIVE ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 PU Roller Driven Pulley LA1 PRO A2 007 1 2 Socket Set Screw XN5Z M55 1 3 PU Roller Driving Pulley LA1 PRO A2 008B 1 4 Coupling Base LA1 PRO A2 009B 1 5 Bolt XNAW M410 4 ...

Page 53: ...SSEMBLY W O BRUSH LABEL PEEL PLATE ASSEMBLY W O BRUSH PART LIST NO DESCRIPTION PARTS NO QTY 1 Dispenser Plate Assembly LA1 PRO B2 1 2 Dispenser Plate Base Assembly LA1 PRO B2 1 3 Aluminum Driven Roller Assembly LA1 PRO B2 1 ...

Page 54: ... LABEL PEEL PLATE ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Brush Set Assembly LA1 PRO A1 1 2 Dispenser Plate Assembly LA1 PRO B2 1 3 Dispenser Plate Base Assembly LA1 PRO B2 1 4 Aluminum Driven Roller Assembly LA1 PRO B2 1 ...

Page 55: ...IPTION PARTS NO QTY 1 2 Phase Stepper Motor A21R SM286352576A 1 2 Spring Washer 2FWO M5 4 3 Socket Head Cap Screws XNJW M520 4 4 Socket Set Screw XN5Z M48 2 5 Double Head Round Keys RGM 4425 1 6 Stepping Motor Gear D14 LA1 PRO A1 011B 1 7 Motor Spacing Shaft LA1 PRO A1 007B 4 ...

Page 56: ... 56 LABEL PRESS ASSEMBLY ...

Page 57: ...ocket Set Screw XN5Z M66 2 5 Label Press Spring LA1 ELF 052 1 6 Spring Settle Ring LA1 PRO A1 013 1 7 Label Press Piece LA1 LEF120 31 1 8 Label Press Settle Sleeve LA1 PL150 046 1 9 Spring Washer 2FWO M3 2 10 Knob 51WR 802020M410 1 11 Philips Head Screws XNMW M36 2 12 Pad LA1 PRO A1 016 1 13 E ring DCEV E7 2 LABEL PRESS ASSEMBLY PART LIST ...

Page 58: ...MBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Hand Wheel Fixed Plate SP1 PL622 008 1 2 Adjusting Screw SP1 PL622 002 1 3 Hand Wheel 51WR 6020 50 M8 1 4 Nylon Washer 2FN2 8121 0T 6 5 Hex Nuts XAXR M8 1 6 Socket Head Cap Screws XNJW M620 2 7 Sliding Shaft D20 180 512C 20D180 2 ...

Page 59: ... 59 DRIVEN CHAIN ROLLER SET 1 DRIVEN CHAIN ROLLER SET 1 PART LIST NO DESCRIPTION PARTS NO QTY 1 Sprocket SP1 PL622 024 1 2 Driven Wheel Shaft SP1 PL622 020 1 3 S ring DCSV S15 2 4 Bearing 5TGH 6902ZZ 2 ...

Page 60: ... 60 DRIVEN CHAIN ROLLER SET 2 DRIVEN CHAIN ROLLER SET 2 PART LIST NO DESCRIPTION PARTS NO QTY 1 Sprocket SP1 PL622 024 1 2 Bearing 5TGH 6902ZZ 2 3 Adjusting Shaft SP1 PL622 019B 1 4 S ring DCSV S15 1 ...

Page 61: ...TY 1 Chain Lining Plate SP1 PL622 016 1 2 Elasticity Plate Base SP1 PL622 022 1 3 Elasticity Top Plate SP1 PL622 023 1 4 Elasticity Shaft SP1 PL622 011 1 5 Socket Head Cap Screws XNJW M516 2 6 Spring SP1 PL622 012 1 7 Socket Head Cap Screws XNJW M620 8 8 Lining Plate Fixed Base SP1 PL622 014B 1 ...

Page 62: ... 62 CHAIN ALIGNER ASSEMBLY RIGHT ...

Page 63: ... Aligner Plate 1 SP1 PL622 007B 1 10 Splined Tube 960306 B21 1 11 Side Pressure Adjust Base SP1 PL622 021B 1 12 Bearing LBF 2015 5TDU LBF2015 4 13 Chain Aligner Sliding Base SP1 PL622 1 14 Bolt XNAW M825 1 15 Spring Washer 2FWO M6 4 16 Socket Head Cap Screws XNJW M616 13 17 Splined Cover SP1 L622 003 1 18 Chain Aligner Base Plate Right SP2 PL622 005 1 19 Hex Nuts XAXR M10 1 20 Spring Washer 2FWO M...

Page 64: ... 64 CHAIN ALIGNER ASSEMBLY LEFT ...

Page 65: ...in Aligner Plate 1 SP1 PL622 006B 1 10 Splined Tube 960306 B21 1 11 Side Pressure Adjust Base SP1 PL622 021B 1 12 Bearing LBF 2015 5TDU LBF2015 4 13 Chain Aligner Sliding Base SP1 PL622 1 14 Bolt XNAW M825 1 15 Spring Washer 2FWO M6 4 16 Socket Head Cap Screws XNJW M616 13 17 Splined Cover SP1 L622 003 1 18 Chain Aligner Base Plate Right SP2 PL622 005 1 1 18 Hex Nuts XAXR M10 1 20 Spring Washer 2F...

Page 66: ...LER SET D18 5 NO SPACING CHAIN ROLLER SET D18 5 NO SPACING PART LIST NO DESCRIPTION PARTS NO QTY 1 Chain T2XW 35SSSA 1 2L800 1 2 Roller D18 5 SP2 PL622 026 1 84 3 Roller Shaft SP2 PL622 025 84 4 E ring DCEV E2 5 168 ...

Page 67: ...SET WITH SPACING CHAIN ROLLER SET WITH SPACING PART LIST NO DESCRIPTION PARTS NO QTY 1 Chain Buckle 35SS T2RW 35SSCL 2 2 Roller Shaft SP2 PL622 025 21 3 E ring DCEV E2 5 42 4 Chain T2XW 35SS 1 5 Roller SP2 PL622 026 21 ...

Page 68: ... 68 SPONGE ROLLER ASSEMBLY LEFT ...

Page 69: ...se LA1 PRO A1 006C 1 7 Spring LA1 PRO A1 014 1 8 S ring DCSV S20 1 9 Bearing 5TGH 6804ZZ 2 10 Bearing Base of Fixed Rod AA1 PRO A9 005B 1 11 Fixed Rod AA1 PRO A9 004 1 12 25 Universal Theodolite 4 AA1 PRO A3 004B 1 13 Socket Head Cap Screws XNJW M625 2 14 Adjustment Shaft AA1 PRO A9 006 1 15 Adjustment Base AA1 PRO A9 007 1 16 25 Universal Theodolite 1 AA1 PRO A3 001D 1 17 Fixing Wrench 51WR M835 ...

Page 70: ... 70 SPONGE ROLLER ASSEMBLY RIGHT ...

Page 71: ...se LA1 PRO A1 006C 1 7 Spring LA1 PRO A1 014 1 8 Bearing 5TGH 6804ZZ 2 9 Bearing Base of Fixed Rod AA1 PRO A9 005B 1 10 S ring DCSV S20 1 11 Fixed Rod AA1 PRO A9 004 1 12 25 Universal Theodolite 1 AA1 PRO A3 001D 1 13 Adjustment Base AA1 PRO A9 007 1 14 25 Universal Theodolite 4 AA1 PRO A3 004B 1 15 Adjustment Shaft AA1 PRO A9 006 1 16 Fixing Wrench 51WR M835 1 17 Socket Head Cap Screws XNAW M620 ...

Page 72: ... 72 DRIVING SPACING WHEEL ASSEMBLY RED RUBBER ...

Page 73: ... 2 10 Nylon 2FN2 8121 0T 6 11 Spacing plate WS1 PL622 004B 2 12 Sliding shaft base WS1 PL622 002B 1 13 Bearing LBF 2020 5TDU LBF2020 4 14 Socket Head Cap Screws XNJW M620 2 15 Fixed base WS1 PL622 001 1 16 Spacing wheel WS1 PRO515 002 1 17 Socket Set Screw XN5Z M55 1 18 Driving shaft WS1 PRO515 001C 1 19 Double head round keys RGM 6630 1 20 Double head round keys RGM 5545 1 21 Socket Head Cap Scre...

Page 74: ... 74 SPONGE ROLLER ASSEMBLY SPONGE ROLLER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Sponge Roller Assembly Right WS1 PRO625 1 2 Sponge Roller Assembly RLef WS1 PRO625 1 ...

Page 75: ... 75 DRIVEN SPACING WHEEL ASSEMBLY ...

Page 76: ...on 2FN2 8121 0T 6 10 Hex Nut XAXR M8 3 11 Socket Head Cap Screws XNJW M625 2 12 Knob 51CX M8 1 13 Base Plate WS1 PL622 006B 1 14 Separator Shaft WS1 PL622 008 1 15 Separator roller WS1 PL622 009 1 16 Bearing 5TGH 6802ZZ 2 17 S ring DCSV S15 1 18 Sponge Roller WS1 PL622 012 1 19 Spring Washer 2FWO M8 1 20 Socket Head Cap Screws XNJW M670 4 21 Socket Head Cap Screws XNJW M625 4 22 Flange A2RG FLANGF...

Page 77: ... 77 WRAP STATION ASSEMBLY ...

Page 78: ...ulley Assembly WB1 PRO160 1 4 Drive Motor Assembly WB1 PRO160 1 5 Wrap Around Belt WB1 PRO160 016 1 6 Gear Belt T2Q2 106XL050 1 7 Motor Cover WB1 PRO160 018B 1 8 Spacing Pillar WB1 PRO160 017 4 9 Cover WB1 PRO160 019 1 10 Socket Head Cap Screws XNJW M645 4 11 Socket Head Cap Screws XNJW M625 8 12 Socket Head Cap Screws XNJW M612 16 13 Square Nut XAZV N30M6 8 ...

Page 79: ...SEMBLY 500L PRESSURE PLATE ASSEMBLY 500L PART LIST NO DESCRIPTION PARTS NO QTY 1 Pressure Plate WB1 PRO160 020 1 2 Fixing Base of Pressure Plate WB1 PL160 015 1 3 Socket Head Cap Screws XNJW M630 6 4 Square Nut XAZV NSM6 4 ...

Page 80: ...T NO DESCRIPTION PARTS NO QTY 1 Gear Box A2RG MZ9G25B 1 2 3 Phase Motor A2EU M9MZ60GK4YGA 1 3 Double Head Round Keys RGM 5525 1 4 Socket Set Screw XN5Z M55 1 5 Spring Washer 2FWO M6 4 6 Belt roller T2Q2X 22XL050155 1 7 Socket Head Cap Screws XNJW M6130 4 ...

Page 81: ...BLY FRAME OF WRAP STATION ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Aluminum Extrusion 51CX BP4080310 2 2 Aluminum Extrusion Supporter WB1 PRO160 004 2 3 Prop Plate WB1 PRO160 015 1 4 Square Nut XAZV NSM4 6 5 Bolt XNAW M410 6 ...

Page 82: ...0 1 2 Transmission Shaft WB1 PRO160 009B 1 3 Motor Top Plate WB1 PRO160 002 1 4 Bearing 5TGH 6202ZZ 1 5 Pulley XL 19T 15 5 T2Q2X 19XL050155 1 6 Socket Set Screw XN5Z M55 1 7 Bearing 5TGH 5202ZZ 1 8 Motor Lower Plate WB1 PRO160 001 1 9 Double Head Round Keys RGM 5515 1 10 S ring DCSV S15 4 11 Socket Set Screw XN5Z M610 4 ...

Page 83: ...ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Driven Pulley WB1 PRO160 011 1 2 Bearing 5TGH 6202ZZ 2 3 Driven Pulley Shaft WB1 160 014B 1 4 S ring DCSV S15 2 5 Driven Pulley Fixed Plate WB1 PRO160 003 2 6 Socket Head Cap Screws XNJW M535 2 ...

Page 84: ...bly TH01 PRO 1 3 Top Hold Down Driven Pulley Assembly TH01 PRO 1 4 Top Hold Down Driving Plate Assembly TH01 PRO 1 5 Top Hold Down Driving Pulley Assembly TH01 PRO 1 6 Top Hold Down Cover Assembly TH01 PRO 1 7 Top Hold Down Belt 1000Hx20mm TH01 PRO 030 1 8 Servo Motor Assembly TH01 PRO 1 9 Connection Plate TH01 PRO 023B 1 10 Sensor Adjustment Bracket TH01 PRO 035 1 ...

Page 85: ...w XN2E D840 M611 25B 26 4 Roller Shaft TH01 PRO 001B 26 5 Bearing 5TGH 6200ZZ 44 6 Bearing 5TGH 6200NR 2 7 S Ring DCSV S10 52 8 Sleeve TH01 PRO 036C 2 9 Nylon 2FN2 8121 0T 34 10 Bearing Fixed Plate TH01 PRO 041B 12 11 Belt Limit Block TH01 PRO 043B 8 12 Spring Washer 2FWO M4 10 13 Socket Head Cap Screws XNJW M412 10 14 Washer XNQC M8 24 15 Compress Spring TH01 PRO 008D 24 ...

Page 86: ...DOWN DRIVEN ROLLER ASSEMBLY TOP HOLD DOWN DRIVEN ROLLER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Driven Roller TH01 PRO 005C 1 2 S ring DCSV S15 2 3 Bering 5TGH 6002ZZ 2 4 Driven Roller Shaft TH01 PRO 007B 1 ...

Page 87: ...SEMBLY TOP HOLD DOWN DRIVE ROLLER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Drive Roller TH01 PRO 006C 1 2 Socket Set Screw XN5Z M510 2 3 Double Round Head Key RGM 5520 2 4 S ring DCSV S15 4 5 Drive Roller Shaft TH01 PRO 014C 1 ...

Page 88: ... PLATE ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Driven Plate 1 TH01 PRO 032D 1 2 Connection Plate TH01 PRO 034C 1 3 Driven Plate 2 TH01 PRO 033D 1 4 Fixed Bracket TH01 PRO 021B 2 5 Pan Head Screws Hexagon XNAW M616 4 6 Socket Head Cap Screws XNJW M516 4 ...

Page 89: ...or Fixed Plate TH01 PRO 013C 1 2 Bearing 5TGH 6002ZZ 1 3 Pulley LA1 PL150 007 1 4 Belt T2Q2 116XL050 1 5 Cover TH01 PRO 019B 1 6 Pulley T2Q2X 20XL050124 1 7 Gear Box A2RG F002SG60L110 1 8 Servo Motor 2YF2 SGMJV04AAA61 1 9 Motor Fixed Bracket TH01 PRO 016B 1 10 Motor Fixed Rod TH01 PRO 040 2 ...

Page 90: ...BLY TOP HOLD DOWN COVER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Outer Side Plate TH01 PRO 029C 1 2 Inner Side Plate TH01 PRO 024D 1 3 Driven Pulley Bottom Plate TH01 PRO 039 1 4 Driving Pulley Bottom Plate TH01 PRO 038B 1 ...

Page 91: ...EMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Driving Plate TH01 PRO 027D 1 2 Driving Plate TH01 PRO 028D 1 3 Bearing 5TGH 6902NR 1 4 Fixed Bracket TH01 PRO 026B 1 5 Socket Head Cap Screws XNJW M512 4 6 Pan Head Screws Hexagon XNAW M616 4 7 Connection Plate TH01 PRO 034C 1 ...

Page 92: ... 008 4 4 Foot Stand Fixing Screw FT1 PL501 009 4 5 Caster 51RX 2R25 4 6 Heavy Sliding Base End Cover MB1 PRO625 001 1 7 Support Brocket 990502 017 4 8 Heavy Sliding Base End Cover MB1 PRO515 001 2 9 Conveyor Support Plate MB1 PRO515 002 2 10 Square Nut XAZV NSM6 4 11 Positioning Key EA1 PRO A1 004 4 12 Socket Head Cap Screws XNJW M650 4 13 Round Fixture Blocks EA1 PRO A1 005D 4 ...

Page 93: ... GUIDE MOUNT ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 30 Guide Mount EA1 PRO A1 002B 1 2 Positioning Key EA1 PRO A1 004 3 3 Round Fixture Blocks EA1 PRO A1 005D 3 4 Square Nut XAZV NSM6 3 5 Socket Head Cap Screws XNJW M630 5 ...

Page 94: ... GUIDE MOUNT ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 25 Guide Mount EA1 PRO A1 003C 1 2 Square Nut XAZV NSM6 2 3 Round Fixture Blocks EA1 PRO A1 005D 2 4 Positioning Key EA1 PRO A1 004 2 5 Socket Head Cap Screws XNJW M630 4 ...

Page 95: ... 95 CONVEYOR AND SEPARATOR ASSEMBLY 2 8M164W ...

Page 96: ...Conveyor Sliding Gear 990502 013 9 10 Conveyor Chain Limit Block CV1 PRO515 006 2 11 Conveyor Chain T2GE 820K600 149 12 Stand 51CX CPNTB641 12 13 Knob 51WR Q339 12 14 Adjustment Pillar of Guide Rail 51CX K PIN 150 5 15 Adjustment Pillar of Guide Rail 51CX K PIN 200 7 16 Conveyor Belt Cover PRO1020202 014B 1 17 Conveyor End Cover PRO1030231 005B 1 18 Guide Rail Fixing Base GR1 PRO625 010 1 19 Front...

Page 97: ...G SW F040 F 1 3 3 Phase Motor A2EU 1LA70734AB12 1 4 Encoder Cover 1 CV1 PRO A1 017B 1 5 Encoder Cover 2 CV1 PRO A1 018 1 6 Coupler 2YE2 BPC 66 1 7 Philips Head Screws XNMW M48 4 8 Encoder 2YE2 CB1000 1 9 Encoder Fixing Base CV1 PRO A1 016B 1 10 Spring Washer 2FWO M3 4 11 Philips Head Screws XNMW M36 4 12 Worm Gear Reducer A2RG NMRV040i 2071B14Y 1 ...

Page 98: ...il CV1 PRO625 004E 1 3 Side Press Sliding Base CV1 PRO625 005 1 4 Conveyor Bearing Base FL100 600 008D 1 5 Bearing 5TGH 6905zz 1 6 Conveyor Adjustment Block CV1 PL501 004 1 7 Conveyor Adjustment Base PL1010425 003 1 8 Socket Head Cap Screws XNJW M850 1 9 Hexagon Nut XAXR M8 1 10 Socket Set Screw XN5Z M55 1 11 Philips Head Screws XNMW M36 4 12 Worm Gear Reducer A2RG NMRV040i 2071B14Y 1 ...

Page 99: ... Front Side Sliding Rail CV1 PRO625 003E 1 3 Side Press Sliding Base CV1 PRO625 005 1 4 Bearing Base Cover FL100 600 009D 1 5 Conveyor Bearing Base FL100 600 008D 1 6 Bearing 5TGH 6905zz 1 7 Conveyor Adjustment Block PL1010425 003 1 8 Conveyor Adjustment Base CV1 PL501 004 1 9 Socket Head Cap Screws XNJW M850 1 10 Hexagon Nut XAXR M8 1 11 Socket Set Screw XN5Z M55 1 ...

Page 100: ...ONVEYOR DRIVEN PULLEY ASSEMBLY CONVEYOR DRIVEN PULLEY ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Conveyor Driven Pulley T2GE 5820 19TD25 1 2 Conveyor Driven Pulley Shaft 990502 011 1 3 S ring DCSV S25 2 ...

Page 101: ...ing Pulley Shaft CV1 PRO515 005C 1 2 Conveyor Driving Pulley T2GE 3820 19TD25 1 3 Double Head Round Keys RGM 6680 1 4 Double Head Round Keys RGM 8750 1 5 S ring DCSV S25 2 DRIVING PULLEY SHAFT ASSEMBLY DRIVING PULLEY SHAFT ASSEMBLY PART LIST ...

Page 102: ...iver 2YF2 ST2811MA 2 4 Single Phase Transformer 2Y1U 220V 110V 1 3KVA 1 5 Filter 2YXQF 20A250VAC 1 6 PC Board 2YPCB A10324B2 1 7 PLC AFPOR C16CT 2YPLC AFPORC16CT 4 8 Fuse Base C 1500 6 9 Yaskawa 400W Servo Driber 2YF2 SGDV2R8A01B 1 10 Earth Copper Terminal Socket 2YE2 CB930A22P 1 11 Power Supply 2YE2 RD65B 1 12 Base Board MB1 PRO625 005 1 ELECTRICAL CONTROL BOX ASSEMBLY ...

Page 103: ... 103 HMI ASSEMBLY ...

Page 104: ...O 1 2 Adapter CB1 PRO A1 002D 1 3 Extension Tube 600mm MB2 PRO A2 006 1 4 Extension Arm Adapter Base Cover CB1 PRO A1 006B 1 5 Extension Arm Adapter Base CB1 PRO A1 005B 1 6 Extension Arm Clamp CB1 PRO A1 007 2 7 Extension Tube 100mm MB2 PRO A2 005B 1 8 Extension Arm Fixing Base CB1 PRO A1 004C 1 ...

Page 105: ...SEMBLY PART LIST 1 Delta HMI Control CB1 PRO A1 010B 1 2 Delta HMI 2YBR DOPBO5S111 1 3 Power Switch C 1400 1 4 Emergency Stop C 1403 1 5 Emergency Stop Sign 51WR 800E15YE112 1 6 B Connection C 1402 1 DELTA HMI CONTROL BOX ASSEMBLY ...

Page 106: ...OUND STATION ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Wrap Around Adjust Assembly AA1 PRO625 03 1 2 Wrap Around Assembly WB1 PRO160 1 3 Pressure Plate Assembly 500L WB1 PRO160 1 ADJUST WRAP AROUND STATION ASSEMBLY ...

Page 107: ...R ADJUST ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Chain Aligner Adjust Assembly AA1 PRO625 02 1 2 Chain Aligner Assembly Left SP2 PL622 1 3 Chain Aligner Assembly Right SP2 PL622 1 CHAIN ALIGNER ADJUST ASSEMBLY ...

Page 108: ... 108 ASSIST IDLE ROLLER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Assist Idle Roller Shaft AA1 PRO625 009 1 2 Assist Idle Roller AA1 PRO625 010 2 3 S ring DCSV S25 4 ASSIST IDLE ROLLER ASSEMBLY ...

Page 109: ... 109 PRESSURE PLATE ADJUSTMENT ASSEMBLY ...

Page 110: ...4 7 25 Universal Theodolite 6 AA1 PRO A3 006C 1 8 25 Universal Theodolite 4 AA1 PRO A3 004B 2 9 25 Clamp AA1 PRO A7 001 1 10 Sliding Shaft Fixed Plate AA1 PL501 008B 1 11 Nylon Washer 2FN2 101610 12 12 Adjust Screw AA1 PL221 003 1 13 Width Sliding Shaft 512C 25D480 2 14 Adjustment Fixture 970401 012B 1 15 Bearing LBF2520 5TDU LBF2520 8 16 Hand Wheel QRGX KRA125CB65 2 17 Up Down Adjustment Fixture ...

Page 111: ... 111 WRAP STATION UP DOWN ADJUSTMENT ASSEMBLY ...

Page 112: ...O625 011 2 6 Socket Head Cap Screws XNJW M630 4 7 25 Clamp 138L AA1 PRO515 001 1 8 25 Universal Theodolite 6 AA1 PRO A3 006C 1 9 25 Universal Theodolite 4 AA1 PRO A3 004B 2 10 Up Down Adjustment Fixture AA1 PL501 008B 1 11 Nylon Washer 2FN2 101610 6 12 Adjustment Screw AA1 PL221 003 1 13 25 Fixed Base 970401 011B 1 14 Jointer WB1 PRO160 005 2 15 Fixed Plate WB1 PRO160 006 1 16 Width Sliding Shaft ...

Page 113: ...209 1 2 Bearing 5TGH 6902ZZ 1 3 Protect Jacket Base AA1 PL622 211B 1 4 Socket Head Cap Screws XNJW M416 3 5 Sliding Guide Shaft 512C 25D700L 2 6 Nylon Washer 2FN2 101610 6 7 Adjusting Screw AA1 PL622 215 1 8 Hand Wheel QRGX KRA125CB65 1 9 Socket Set Screw XN5Z M610 2 CHAIN ALIGNER F B ADJUSTMENT ASSEMBLY ...

Page 114: ... 114 CHAIN ALIGNER ADJUST ASSEMBLY MOTOR SIDE ...

Page 115: ... MZ9G15B 1 5 3 Phase Motor A2EU M9MZ90GK4YG 1 6 Driving Shaft AA1 PL622 205B 1 7 Protect Jacket Base AA1 PL622 211B 1 8 Bearing 5TGH 6002NR 1 9 Driving Pulley T2Q2X 20XL050155 2 10 Timing Belt T2Q2 140XL050 1 11 Double Round Key RGM 5525 2 12 Socket Head Cap Screws XNJW M416 3 13 Socket Head Cap Screws XNJW M685 4 14 Spring Washer 2FWO M6 4 15 Socket Set Screw XN5Z M55 3 16 S ring DCSV S15 1 17 Ny...

Page 116: ... 116 TOP HOLD DOWN ADJUSTMENT ASSEMBLY ...

Page 117: ... Base Hand Wheel Fixed Plate AA1 PRO A6 003B 1 5 Sliding Base Fixed Block AA1 PRO A5 002D 2 6 Alum Extrusion MB1 PRO A1 011B 1 7 Width Sliding Shaft 512C 30D100 2 8 Adjustment Base AA1 PRO B5 001C 1 9 Socket Head Cap Screws XNJW M625 4 10 Adjustment Screw AA1 PRO A4 003 1 11 Sliding Base Hand Wheel Fixed Plate AA1 PRO A5 003B 1 12 Nylon Washer 2FN2 101610 2 13 Hand Wheel QRGX KRA125CB65 1 14 Bolt ...

Page 118: ... ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Wrap Station Up Down Adjust Assembly AA1 PRO625 1 2 Wrap Station Pressure Plate Adjust Assembly AA1 PRO625 1 3 Assist Idle Roller Set AA1 PRO625 2 WRAP STATION ADJUST ASSEMBLY ...

Page 119: ...ment Screw AA1 PRO A4 003 4 4 30 Guide Rod Fixing Base EA1 PRO A1 002B 2 5 Round Fixture Blocks EA1 PRO A1 005D 6 6 Positioning Key EA1 PRO A1 004 6 7 Square Nut XAZV NSM6 6 8 Socket Head Cap Screws XNJW M630 10 9 Hand Wheel QRGX KRA125CB65 4 10 D30 Fixing Plate AA1 PL622 308 4 11 Nylon Washer 2FN2 101610 22 12 Shaft 512C 30D510 4 APPLICATOR ADJUST ASSEMBLY ...

Page 120: ... PARTS NO QTY 1 Slide Base Adjust Base AA1 PRO A5 001D 1 2 Slide Base Gasket AA1 PRO A5 005 2 3 Positioning Key EA1 PRO A1 004 2 4 Round Fixture Blocks EA1 PRO A1 005D 2 5 Square Nut XAZV NSM6 2 6 Socket Head Cap Screws XNJW M630 2 SLIDE BASE ADJUST ASSEMBLY ...

Page 121: ...t Jacket Base AA1 PL622 212B 1 4 Protect Jacket Base AA1 PL622 213B 1 5 Bevel Gear AA1 PL622 201 1 6 Bearing 5TGH 6006ZZ 1 7 S ring DCSV S30 1 8 Bearing LBF2520 5TDU LBF2520 4 9 Socket Head Cap Screws XNJW M410 3 10 Bolt XNAW M416 2 11 Socket Head Cap Screws XNJW M630 4 12 Spring Washer 2FWO M6 4 13 Socket Head Cap Screws XNJW M416 2 BEVEL GEAR BASE SET LEFT ...

Page 122: ...t Jacket Base AA1 PL622 212B 1 4 Bearing LBF2520 5TDU LBF2520 4 5 Protect Jacket Base AA1 PL622 214C 1 6 Bevel Gear AA1 PL622 201 1 7 Bearing 5TGH 6006ZZ 1 8 S ring DCSV S30 1 9 Socket Head Cap Screws XNJW M416 5 10 Bolt XNAW M416 2 11 Spring Washer 2FWO M6 4 12 Socket Head Cap Screws XNJW M630 4 13 Socket Head Cap Screws XNJW M416 2 BEVEL GEAR BASE SET RIGHT ...

Page 123: ...ST NO DESCRIPTION PARTS NO QTY 1 Holding Pillar AA1 PRO625 009 1 2 Chain Aligner Drive Shaft AA1 PRO625 010 1 3 Bearing 5TGH 6004ZZ 2 4 S ring DCSV S20 1 5 Double Round Key RGM 4415 1 6 Bevel Gear AA1 PL622 217 1 7 S ring DCSV S10 1 8 Socket Set Screw XN5Z M45 1 ...

Page 124: ...embly AA1 PRO625 1 3 Bevel Gear Base Left AA1 PL622 1 4 Bevel Gear Base Right AA1 PL622 1 5 25 Guide Rod Fixing Base EA1 PRO A1 2 6 Cover of Shaft T21C 25x350x30 1 7 Cover of Shaft T21C 25x200x30 2 8 Chain Aligner Motor Cover 950901 29B 1 9 Hand Wheel QRGX KRA125CB65 1 10 S ring DCSV S15 1 11 Connecting Shaft AA1 PL622 001B 1 CHAIN ALIGNER ADJUSTMENT ASSEMBLY ...

Page 125: ... 125 TOP HOLD DOWN ADJUST ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Top Hold Down Adjust Assembly AA1 PRO625 4 1 2 Top Hold Down Assembly TH02 PRO 1 TOP HOLD DOWN ADJUST ASSEMBLY ...

Page 126: ...WRAP STATION FEATURES ...

Page 127: ...PRESSURE PLATE ...

Page 128: ...CONVEYOR ...

Page 129: ...GUIDE RAIL ...

Page 130: ...FOOT STAND ...

Page 131: ...sales packleaderusa com Phone 1 816 581 4330 Parts Service 1 816 788 6689 www PackLeaderUSA com 3951 E 137th Terrace Grandview MO 64030 ...