Page IR3100, Manual

Page 1: ...IR3100 IR4100 BGA Rework Stations MANUAL NO 5050 0601 Revised 8 31 2020 for software version 3 00...

Page 2: ...e Overview 8 The Profiler Screen Production Mode 9 The Profiler Screen Developer Mode 12 The Component Alignment Screen 14 The Setup Screen 15 The Diagnostics Screen 18 Operation 20 General Overview 2...

Page 3: ...litting prism Positioning Accuracy Z travel Precision stepper motor with 0011 28 m accuracy Video Up to 240x zoom Quad Field imaging and image capture Component Nest Maximum 65x65mm 2 5 sq Minimum 1mm...

Page 4: ...993 0306 IR TF Monitor Arm Kit 1 EA 7008 0332 TOP ASSEMBLY IR3100 DOMESTIC 1 EA 7008 0333 TOP ASSEMBLY IR3100 EXPORT 1 EA 7950 0160 IR3100 PACKOUT 1 EA Part Id Description Qty UM 1001 0001 STENCIL COM...

Page 5: ...CK TF 5MM 1 EA 1121 0921 VACUUM PICK TF 2 5MM 1 EA 1121 0922 VACUUM PICK TF 9 5MM 1 EA 1121 0952 Vacuum Pick 10 mm Dia 1 EA 1121 0953 Vacuum Pick 13 mm Dia 1 EA 1121 0954 Vacuum Pick 6 mm TF 1 EA 1213...

Page 6: ...4100 PACKOUT 1 00 EA Part Id Description Qty UM 1001 0001 STENCIL COMPONENTS LEADS 1 00 EA 1100 0100 PACE MousePad 9 2014 1 00 EA 1100 0231 TOOL NOZZLE CHIP ASSY 1 00 EA Part Id Description Qty UM 120...

Page 7: ...1121 0922 VACUUM PICK TF 9 5MM 1 00 EA 1121 0952 Vacuum Pick 10 mm Dia 1 00 EA 1121 0953 Vacuum Pick 13 mm Dia 1 00 EA 1121 0954 Vacuum Pick 6 mm TF 1 00 EA 1213 0102 ORING VITON AS568A 008 4 00 EA 69...

Page 8: ...the pads on the board once it has been picked up by the vacuum pik in the Reflow Head b IR Heater Indicator Neon lamp indicating the IR emitter activity levels VI Optics Housing Contains the High Def...

Page 9: ...sion 4 Prior to use remove red shipping cushion by rotating micrometer head clockwise until cushion can be easily removed Retain cushion and reinstall if unit is transported The board holders utilize...

Page 10: ...i Select the smallest vacuum pick that can lift the component If the component cannot be reliably picked up move to a larger vacuum pick ii The vacuum pick will thread into the shaft located between...

Page 11: ...rofile is an install or removal Options are grayed out and cannot be selected in Production Mode Profile type changes depending on the profile loaded See Developer Mode for more information on Profile...

Page 12: ...ion of the thermal profile XIII Sensors The current and peak temperatures for any attached K type thermocouples will be shown in real time during a profile run Also displays TAL Time Above Liquidus XI...

Page 13: ...nding squares corresponds to one of the auxiliary heaters in the IR4100 XXIV Max Bottom Htr Utilization This is a limit for the maximum power used by the bottom heater during the profile XXV Profile P...

Page 14: ...ettings used during automatic operations III Mode Indicator Selects how the Profile screen appears either Production or Developer mode IV Developer Logout Click this to logout of developer mode and co...

Page 15: ...finishes on the electronic components being reworked Verify by using additional thermocouples or visual observation of solder melt using Sodr Cam during a trial profile IX Use Offset Click this to use...

Page 16: ...the Main Camera Image to be viewed in more detail when fine tuning alignment without the need for adjusting the Main Camera Image Use this feature by left clicking a point in the Main Camera Image and...

Page 17: ...r XI DZoom Used to digitally zoom the Main Camera Image up to 9x The slider bars below and beside the Main Camera Image can be used to reposition the view XII Focus These buttons can be used to manual...

Page 18: ...heaters of the IR4100 during the cool down phase IX Use and Align MicroChip Holder This option will allow for the user to exchange the standard component nest with the MicroChip Nest during an install...

Page 19: ...images the developer has put in for reference during profiles run in production mode C Pace Snapshots This is the storehouse of jpg images saved from profiles run in production mode for later examina...

Page 20: ...100 machine The screen can be broken down into three sections The Setup Commands can be used to have the machine perform an action The different Status Request Commands will inform the user of what th...

Page 21: ...electing the up bubble and then pressing the button labeled Pick Solenoid to activate the command The red buttons in the middle will turn on off the respective item The button will turn green to indic...

Page 22: ...t from a longer soak period to ensure uniform temperatures Ramp Phase The ramp phase is an important transition zone between the soak phase and the reflow phase It can be used to gently transition fro...

Page 23: ...in the mounting plate on top of the camera housing Click Okay 10 The BGA workstation will pick up component If the vacuum pick fails to pick up the component reset the component in the nest and click...

Page 24: ...ay 9 The camera will come out for aligning the vacuum pick to center of component precisely 10 When done press Alignment complete and the camera will retract Now is a good time to verify the bottom he...

Page 25: ...ng some parts of an installation or removal process The included default profiles do not have any distances stored When altering any other pre existing profile to work with different components after...

Page 26: ...ing the laser indicator and click the Start Heating button 17 The IR unit will run the selected temperature profile 18 Allow the PCB to cool and remove If the component installation was successful it...

Page 27: ...epending on the service conditions the rails should be lubricated as a preventative measure at least annually Vacuum pick bearings should be checked if pick does not fully descend to bottom position M...

Page 28: ...2020 PACE Inc Vass North Carolina All Rights Reserved Page 26...

Page 29: ...user or provide parts without charge for installation by the user in the field at the user s expense and risk User will be responsible for all costs of shipping equipment to PACE or other warranty loc...