Painless Performance Products 20110, Installation Instructions Manual

Page 1: ...Wire Harness Installation Instructions For Installing 20110 Classic Customizable Chevy II Nova 1966 67 Harness 21 Circuit Manual 90522...

Page 2: ...structions please call or email us our contact information can be found at the top of this page or online at www painlessperformance com We sincerely appreciate your business Painless Performance Prod...

Page 3: ...kit is a sheet of pre printed labels to assist in identifying of connections as the existing harness is removed from the vehicle If you do not have an existing harness there is a package of terminals...

Page 4: ...4 7 0 General Harness Installation Instructions 4 7 1 Rough Installation 4 7 2 Terminal Installation and Making Connections 5 7 3 Grounding The Automobile 5 8 0 Harness Attachment by Section 6 8 1 Fu...

Page 5: ...gure 8 11 Wiper Motor and Engine Wire Routing 11 Figure 8 12 Wiper Motor Connections 11 Figure 8 13 Maxi Fuse 12 Figure 8 14 Electric Choke Connections 12 Figure 8 15 Alternator Connections 13 Figure...

Page 6: ...tem has been designed with three major groups incorporated into it TAIL DOME GROUP Includes taillights right and left turn signals brake light fuel tank sender and the dome light ENGINE GROUP Includes...

Page 7: ...wired in and fuses installed Tail Light Harness plugged into main harness Dome Light Harness plugged into main harness Fuseblock Mounting Plate Parts Kit contains terminals splices and extra fuses Hig...

Page 8: ...head connector at the firewall Disconnect the the other end of each of the wires and remove the harness from the vehicle 5 0 2 Locate the two screws that secure the fuse block to the firewall and rem...

Page 9: ...n the floor next to your vehicle and indentify all the SECTIONS You will want to route the harness through and around open areas Inside edges provide extra protection from hazards and also provides pl...

Page 10: ...cut the wire Remember to always allow enough slack in the harness and wires at places where movement could possibly occur such as automobile body to frame frame to engine ect Double check your calcula...

Page 11: ...e bolting the fuseblock to the adapter plate allowing the assembly to hang free 8 1 2 Route the DASH SECTION ignition instrument panel headlight switch etc around the kick panel over the steering colu...

Page 12: ...e Light Harness and route it from the door jamb switch on the drivers side along the bottom of the dash to the passenger side door jamb switch Connecting the white wires at the jamb switches and conne...

Page 13: ...e vehicle Routing the harness in between the rear seat and the body into the trunk Once in the truck route the fuel sender wire to the fuel sender Route the remaining harness over the fender and under...

Page 14: ...Locate the wire for the fuel sending unit and route it as shown in Figure 8 8 Connect the wire to the sending unit 9 Figure 8 7 Wire Routing in Trunk Figure 8 8 Fuel Sender Wire Routing Back of Rear...

Page 15: ...light 8 2 6 Figure 8 10 shows the backup and brake tail light sockets You can remove the terminals from the sockets and solder the new wires to them or you can cut off the wire coming out of the socke...

Page 16: ...6 large harness securing clamps for the firewall and inner fender routing and 2 small clamp for headlight crossover wires 8 3 2 Cut wiper motor wires to length terminate and connect wires as shown in...

Page 17: ...he starter solenoid and connect it to the large battery terminal NOTE If using an alternator larger than 65 Amps you will need to review the instructions in the PP 662 ALTERNATOR WIRE KIT supplied in...

Page 18: ...r and terminals provided CAUTION If using an alternator larger than 65 amps you will need to use the PP 662 ALTERNATOR WIRE KIT supplied in a bag in the box with this harness Note This will be used al...

Page 19: ...t using one of the bolts in the core support 8 4 5 Route the passenger headlight and park turn wires across the front of the core support as shown Use the two small clamps supplied to secure the wires...

Page 20: ...ke Swt and connect it to the terminal on the parking brake assembly This wire will not be used on the 66 model vehicle you will tape and stow it 8 5 3 On the base of the steering column you will find...

Page 21: ...ill pull out of the connector 8 5 5 Using one of the two illustrations below insert the terminals from the new harness into the old turn switch connector NOTE When it is stated that the connector is v...

Page 22: ...e dash and remove the instrument panel Route the instrument panel wires out the opening in the dash NOTE For dash cluster removal the two bolts securing the steering column to the base of the dash mus...

Page 23: ...ox through the light hole Cut this wire to the proper length and then strip the wire Take the glove box light and strip it also then splice the wires togather Once you have spliced the wire you can re...

Page 24: ...sed number such as the one at the end of this sentence Table 10 2 is divided into sections that correspond to the sections of your wire harness ENGINE SECTION DASH SECTION TAIL SECTION etc The Index i...

Page 25: ...OLENOID Red 10 916 Battery Positive or Starter Solenoid Large Terminal Fuse Panel Fuse Panel Ppl 12 919 Starter Solenoid S Term Ignition Switch Start Ignition Switch Section ALTERNATOR SECTION Brn Wht...

Page 26: ...gine Section Starter Solenoid TURN SIGNAL SWITCH SECTION Brn1 16 951 Emergency Flasher Switch Power Emergency Flasher Fuse Panel Ppl 16 952 Turn Signal Switch Flasher Power Turn Flasher Fuse Panel Blk...

Page 27: ...s Sending Unit Engine Section Orn 18 981 Clock Power Fuse Panel Fuse Panel Blk Wht 14 975 Ground Instrument Panel Instrument Panel Section Tan1 18 962 Brake Warning Light Pressure Switch Emergency Bra...

Page 28: ...t number RU11 The wiper switch connector is no longer available We have terminated the wiper switch wires with the correct terminals so that your original connector can be re used Remove the old termi...

Page 29: ...NOTES 24...

Page 30: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...