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8.7 

Instrument Panel Wiring 

 

8.7.1  Connect the wires of the INSTRUMENT PANEL SECTION as indicated in Table 9-2. Insulate and 

stow any wires you do not use. 

8.7.2

 

Connect a jumper from wire #935 (BLK) to all Gauges' power or “I” terminals. Connect a jumper 
from wire #930 (ORN) to all Gauges' Instrument Lighting terminals. Connect a jumper to all 

Gauges' Ground terminals and connect to Chassis Ground. 

For termination, see 8.10.3

  

 

8.8

 

Brake Light Switch 

 

8.8.2

 

Connect wires #917 (PNK) and #918 (WHT) to the Brake Light Switch wherever it may be 
mounted.  These wires are in ENGINE SECTION A  

8.8.3

 

The Third Brake Light wire is pre-connected on the Switch end. Connect TAIL SECTION wire #950 
(ORN) to the Third Brake Light if applicable. 

 
 

8.9

 

Tail Section Wiring 

 

8.9.2

 

Connect the wires of the TAIL and TURN SIGNAL SECTIONS as indicated in Table 9-2 with the 
exception of #918 (WHT), #948 (BRN), #949 (GRN) and #950 (ORN). 

8.9.3

 

These 4 wires will be connected according to one of the diagrams shown in BELOW. Which 

diagram you will use depends on whether or not you have one bulb on each side of the vehicle 
that is for the brake/tail and Turn Signal Lights (this is referred to as integrated lights) or you 

have more than one bulb on each side and the Brake and Turn Signal Lights are hooked to 
different bulbs (referred to as separate Brake/Turn Lights). 

 

   

 

Note A

If you have Integrated Brake Lights you must use bulbs that have two (2) filaments in 

them such as in an 1157 bulb.

 

 

 

 

 

   

 

Note B

The three wires shown in these diagrams are connected to the "brighter" of the two 

filaments when using a two-filament bulb (the Tail Lights are usually connected to the 

"Dimmer" filament). The Tail Lights, License Plate Lights, Reverse Lights, etc. are not 

shown on the diagrams for clarity. 

 

   

  Note C

In the separate Brake Light diagram the arrangement shown is only one of several ways 

to wire a vehicle. The important thing is that the Brake and Turn Signal Lights use 

completely separate bulbs. 

 

   

  Note D

The white wire (#918) in the Turn Signal section will not be connected to the turn switch 

when using separate  turn lights and brake lights. See figure 8-7B 

 

 

       Figure  8-7A Integrated Brake Lights                            17 

Summary of Contents for 90542

Page 1: ...Wire Harness Installation Instructions For Installing 10127 Customizable Mopar Chassis Harness 21 Circuit Manual 90542...

Page 2: ...s please call or email us our contact information can be found at the top of this page or online at www painlessperformance com We sincerely appreciate your business Painless Performance Products LLC...

Page 3: ...tor Conversion 13 8 3 Connecting to Ammeter and the Maxi Fuse 14 8 4 Interior Lighting 14 8 5 Headlight Section A 15 8 6 Headlight Section B 16 8 7 Instrument Panel Wiring 16 8 8 Brake Light Switch 16...

Page 4: ...he different circuits during installation and later on if additions to the overall system are necessary For fuse specifications and wire color designations see Section 9 0 All wire is 600 volt 125 c T...

Page 5: ...g to the number Always pay special and careful attention to any Notes especially those in the Tables and any text marked Caution 3 0 CONTENTS OF THE PAINLESS WIRE HARNESS KIT Refer to Figure 3 1 to ta...

Page 6: ...Section 7 0 To help you begin thinking through the installation of your wire harness read the following sections 5 1 Familiarize yourself with the harness by locating each of the harness sections in...

Page 7: ...the Firewall grommet in the plate or the new hole you drilled Route engine and headlight group wires through the grommet and position the harness groups in the areas decided upon in Sections 5 3 and 5...

Page 8: ...Remember to allow enough slack in the harness and wires at places where movement could possibly occur such as automobile body to frame frame to engine etc Double check your calculations 6 4 4 Strip i...

Page 9: ...RUBBER BOOT WILL CONNECT TO THE ALTERNATOR OUTPUT LUG ROUTE THE OTHER END TO THE STARTER CUT THE WIRE AND CRIMP ON A RING TERMINAL INSTALL ON SAME TERMINAL OF MAXI FUSE AS 916 RED SEE FIGURE 7 1B 7 1...

Page 10: ...mount it away from other wiring or hoses The ballast resistor gets very hot during operation Connect ENGINE SECTION A wire 931 BRN to one end of the Ballast Resistor Connect the other end of the balla...

Page 11: ...Figure 7 2A Mopar Ignition Start Run System Figure 7 2B Mopar Electronic Ignition with Dual Ballast Resistor 11...

Page 12: ...r does it support seat belt buzzers or key alarms If your using an aftermarket column which requires GM turn signal connectors you ll need Painless part 30806 7 4 Steering Column Wiring Ignition Switc...

Page 13: ...his purpose labeled G or you may have to ground the regulator case 8 1 3 Connect ENGINE SECTION wire 915 BLK to Voltage Regulator terminal B 8 1 4 Insulate and stow ENGINE SECTION wire 914 BLU Figure...

Page 14: ...attery B terminal CAUTION BOTH AMMETER TERMINALS MUST ABSOLUTELY BE ISOLATED FROM GROUND IF EITHER AMMETER TERMINAL COMES IN CONTACT WITH GROUND A HARNESS FIRE IS INEVITABLE USE EXTREME CARE AND DILIG...

Page 15: ...nectors For models with separate high beam head lamps extra head lamp connectors have been supplied To make connections for separate high beam lamps run a jumper wire from the connection of wire 908 R...

Page 16: ...Note The wire going to the fan in Figure 8 4B will be coming from the fan relay output terminal Wire 901 GRY WHT from the ACCESSORY SECTION SWITCHES is an activation wire for the fan relay NOTE If you...

Page 17: ...ELOW Which diagram you will use depends on whether or not you have one bulb on each side of the vehicle that is for the brake tail and Turn Signal Lights this is referred to as integrated lights or yo...

Page 18: ...nto anything other than a grounded metal part then you will need to provide a separate ground wire 8 10 3 This kit has a bag containing 30 Mopar lamp socket terminals These terminals fit all lamp sock...

Page 19: ...from the fuse panel and certain other wires such as those originating from the horn relay the dimmer switch and the instrument panel section These pre connected wires are identified by an asterisk in...

Page 20: ...el Section Gry Blk1 18 923 Tachometer Source Tachometer Instrument Panel Section Red 18 954 Electric Choke Fuse Panel Fuse Panel HEADLIGHT SECTION A Grn Red1 14 924 Horn B Horn Relay Fuse Panel Tan 18...

Page 21: ...rn Signal Section Blu 18 939 Fuel Sending Unit Fuel Gauge Instrument Panel Section Blk 14 929 Tail Lights Headlight Switch Headlight Section B Orn 18 950 Third Brake Light Turn Signal Switch Turn Sign...

Page 22: ...22...

Page 23: ...23...

Page 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

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